Nautilus 2 st OVERHEAD PRESS User manual

OVERHEAD
PRESS
CROSSMEMBER & SEAT
FRAMEASSEMBLY
SEAT & PAD ASSEMBLY
MOVEMENTARMASSEMBLY
BELT & PULLEYASSEMBLY
WEIGHT STACKASSEMBLY
WEIGHT STACKASSEMBLY
PARTS LIST
PARTS LIST
1
2
3
5
6
7
8
10
71
73
74
76
81,85
82
95,103
181,122
P
PARTS AND SERVICE
709 Powerhouse Road
Independence, Virginia 24348
800-235-2233
Fax: [phone]
SERIAL NO.'S
______________
through
______________
Contents
Parts Manual
1
2
3
4
5
6
7
8
Maintenance
Manual
Follows page 8
See last pages of this manual for 2ST
Strength Circuit Exercise Order Diagram and
2ST Floor Plan Kit.
REVISED: May 19, 2006
OWNER'S
MANUAL
19-4928

1
CROSSMEMBER & SEAT FRAME
ASSEMBLY
2
3
4
10
11
12
13
14
18
20
20
22
24
27
29
30
31
35
36
53
63
66
68
69
70
90
91,99
92
98
98
1
104 108
110
111
116
117
118
120
124
24
113
22
20
69
66
68
36
18
24
24
20
53 63
20 20
20
6353
27
27
13 13
11 11
11 11
14
27
30
26 15
36
90
11
13
27
28
20
106
92
94

SEAT & PAD ASSEMBLY
2
9
16
22
34
67
125 126
127
128
129
130
131
132
133
134
138
139
141
135
142 143
144
146
147 148
124
150
153
137
170
171
172
173
174
175 176
177
SEAT
BACK
HIGHPRESSURE : DO NOT LUBRICATE
ROD.SEAL DAMAGE WILL OCCUR.
EYEAND INJECTION HAZARD EXISTS.
132
131
150
148
175
176
177

MOVEMENT ARM
ASSEMBLY
3
5
6
7
8
38
39
40
41
42
43
45 46
47
48
49
50
51
34
45
41
34
34
48
39
49
40
54A
REVISION 2

BELT & PULLEY
ASSEMBLY
4
52
53
54
55
56
57
59
61
62
63
64
65
58
63
53
61
61 54
54
63
63
63
63
63
53
53
53
53
53
58
58
58
62
56
61
54
60
59
58

D
24 WEIGHT STACK
STANDARD .............
REF #....PART # .....200 lb. WEIGHT STACK (20-250)
A............01-0010.....BOLT HH2 7/16-14 X 4 1/2 BLACK
B............02-9190.....1/4-20 X 3/4 TORX HDTYPE "F" SCREW BLACK
C............03-1045.....NUT NTE 7/16 BLACK
D............04-5070.....RUBBER WEIGHT STACK WASHER
E............05-4020.....BOTTOM WEIGHT BUSHING
F............05-4055.....TOP WEIGHT BUSHING
G............06-2005.....CHAIN LINK #100 CONNECTING LINK
H............06-7064.....COIL SUPER 6"
I.............06-8150.....1 1/4 EXTERNAL SNAPRING
J.............06-8254.....SNAP RING 1"
K............07-4000.....NYLINER PLASTIC BUSHING
L............07-8296.....PIN WEIGHT SELECTOR W/MAGNET4" LENGTH
M ...........07-9268.....TOP WEIGHT SLEEVE
N............09-3066.....HOLE PLUG 1 1/4 DIAWHITE
O............09-6135.....BELT ROLLER
P............12-1024.....DECALWARNING 3"
Q............12-1282.....WEIGHT STACK DECAL 20-310 lbs/kgs
R............17-2204.....1 X 4 X 9.330 TOPWEIGHT STEEL, 10 lbs.
S............17-2206.....1 X 4 X 9.330 SECOND WEIGHT STEEL, 10 lbs.
T............17-2203.....1 X 4 X 9.330 BOTTOM WEIGHT STEEL, 10 lbs
U............17-2203.....1 X 4 X 9.330 BOTTOM WEIGHT STEEL, 10 lbs
V............17-4115.....WEIGHT STACK PIN 24 HOLE
W...........BSF509.....WEIGHT STACK STAND 8"
X............07-9269.....3" WEIGHT STACK SPACER
Y............09-2060.....1 1/2 X 3" HOLE PLUG
WOMEN'S/MEDICAL
REF #....PART #......130 lb. WEIGHT STACK (10-200)
A............01-0010.....BOLT HH2 7/16-14 X 4 1/2 BLACK
B............02-9190.....1/4-20 X 3/4 TORX HDTYPE "F" SCREW BLACK
C............03-1045.....NUT NTE 7/16 BLACK
D............04-5070.....RUBBER WEIGHT STACK WASHER
E............05-4020.....BOTTOM WEIGHT BUSHING
F............05-4055.....TOP WEIGHT BUSHING
G............06-2005.....CHAIN LINK #100 CONNECTING LINK
H............06-7064.....COIL SUPER 6"
I.............06-8150.....1 1/4 EXTERNAL SNAPRING
J.............06-8254.....SNAP RING 1"
K............07-4000.....NYLINER PLASTIC BUSHING
L............07-8296.....PIN WEIGHT SELECTOR W/MAGNET4" LENGTH
M ...........07-9268.....TOP WEIGHT SLEEVE
N............09-3066.....HOLE PLUG 1 1/4 DIAWHITE
O............09-6135.....BELT ROLLER
P............12-1024.....DECALWARNING 3"
Q............12-1281.....WEIGHT STACK DECAL (WOMEN'S) 10-260 lbs/kgs
R............17-2210.....1 X 4 X 9.330 TOPWEIGHTALUM., 3.5 lbs.
S............17-2212.....1 X 4 X 9.330 SECOND WEIGHTALUM., 3.5 lbs.
T............17-2211.....1 X 4 X 9.330 BOTTOM WEIGHTALUM., 3.5 lbs.
U............17-2203.....1 X 4 X 9.330 BOTTOM WEIGHT STEEL, 10 lbs.
V............17-4115.....WEIGHT STACK PIN 24 HOLE
W...........BSF509.....WEIGHT STACK STAND 8"
X............07-9269.....3" WEIGHT STACK SPACER
Y............09-2060.....1 1/2 X 3" HOLE PLUG
Z............12-1048.....WEIGHT STACK DECAL (MEDICAL) #1-30
SUPER STACK
REF#.....PART #......290 lb. WEIGHT STACK (20-365)
A............01-0010.....BOLT HH2 7/16-14 X 4 1/2 BLACK
B............02-9190.....1/4-20 X 3/4 TORX HDTYPE "F" SCREW BLACK
C............03-1045.....NUT NTE 7/16 BLACK
D............04-5070.....RUBBER WEIGHT STACK WASHER
E............05-4020.....BOTTOM WEIGHT BUSHING
F............05-4055.....TOP WEIGHT BUSHING
G............06-2005.....CHAIN LINK #100 CONNECTING LINK
H............06-7064.....COIL SUPER 6"
I.............06-8150.....1 1/4 EXTERNAL SNAPRING
J.............06-8254.....SNAP RING 1"
K............07-4000.....NYLINER PLASTIC BUSHING
L............07-8297.....PIN WEIGHT SELECTOR W/MAGNET7" LENGTH
M ...........07-9268.....TOP WEIGHT SLEEVE
N............09-3066.....HOLE PLUG 1 1/4 DIAWHITE
O............09-6135.....BELT ROLLER
P............12-1028.....DECALWARNING 6"
Q............12-1283.....WEIGHT STACK DECAL 20-455 lbs/kgs
R............17-2204.....1 X 4 X 9.330 TOPWEIGHT STEEL, 10 lbs.
S............17-2207.....1 X 6 X 9.330 SECOND WEIGHT STEEL, 15 lbs.
T............17-2205.....1 X 6 X 9.330 BOTTOM WEIGHT STEEL, 15 lbs.
U............17-2205.....1 X 6 X 9.330 BOTTOM WEIGHT STEEL, 15 lbs.
V............17-4115.....WEIGHT STACK PIN 24 HOLE
W...........BSF509.....WEIGHT STACK STAND 8"
X............07-9269.....3" WEIGHT STACK SPACER
Y............09-2060.....1 1/2 X 3" HOLE PLUG
USE CAUTION
WHEN WORKING
WITH WEIGHT
STACK !
A
B
C
E
FG
H
J
K
L
M
O
Q,Z
S
T
U
V
J
M
F
E
R
W
OPTION 2
2AB, 2BP, 2CR, 2IP, 2LCP, 2LE,
2LB, 2OP, 2TP, 2LCS, 210, 2VC
2LR, 2PF
OPTION 1
NO STAND
OPTION 3
XY
Y
2HAD, 2HAB, 2RT, 2SC
8"
5
01-13-99

4.1
kg
9.0
LB
3.6
kg
8.0
LB
3.2
kg
7.0
LB
2.7
kg
6.0
LB
2.3
kg
5.0
LB
1.8
kg
4.0
LB
1.4
kg
3.0
LB
0.9
kg
2.0
LB
0.5
kg
1.0
LB
MINI 24 ADD-ON WEIGHT KIT
REF # PART # DESCRIPTION
AA........02-4108 .......3/8-16 X 3/4ALLEN CAPSCREW
BB........01-1258 .......1/2 X 3/4 HEX BOLT BLACK
CC........01-4035.......1/4 X 1-1/4 WIZ BOLT BLACK
DD........02-4110........3/8 X 1-1/4 ALLEN CAPSCREW
EE........02-9190 .......1/4-20 X 3/4TORX HD TYPE "F" SCREW BLACK
FF ........03-5111........3/8 CLIP NUT
GG.......03-4290.......1/4 WIZ NUT BLACK ZINC
HH........06-8150.......1 1/4 EXT. SNAPRING
II...........04-5206 .......3/8 SAE FLAT WASHER BLACK
JJ.........04-5214.......1/2 LOCK WASHERS BLACK
KK........06-7062 ........450 OD 5" SUPER COIL
LL.........07-8045 .......ADD ON WEIGHT SELECTOR PIN & KNOB
MM.......07-9245 .......MOLDED WEIGHTSTAND INSERT
NN........07-9250 .......MOLDEDADD-ON-WEIGHT BASE
OO.......07-9255.......MOLDEDADD-ON-WEIGHT LINK
PP........09-3072 .......HOLE PLUG 3/8" BLACK
QQ.......12-1117........ADD ON WEIGHT DECAL LBS/KGS
RR........17-5998.......CASTADD-ON SECOND PLATE
SS........17-5999 .......CASTONE POUND WEIGHT
TT ........17-6015 .......RECTANGULAR WEIGHT BUSHING
UU........17-6020.......ANGLE BRACKET
USE CAUTION
WHEN WORKING
WITH WEIGHT
STACK !
AA
BB
CC
DD
EE
GG
HH
KK
MM
OO
QQ
RR
SS
TT
UU
WW
XX
I I
JJ
LL
NN
OPTION 2
OPTION 1
NO STAND
OPTION 3
2AB, 2BP, 2CR, 2IP, 2LCP, 2LE,
2LB, 2OP, 2TP, 2LCS,210, 2VC 2HAD, 2HAB, 2RT, 2SC
2LR, 2PF
FF
8"
6
PP
OPTION 1 - NO WEIGHT STAND:
2LR, 2PF
WW......07-9292 .......SHORT MINI WEIGHT STACK PIN
XX........BSF512........SHORT MINI WEIGHT STAND
OPTION 2 - 3" WEIGHT STAND:
2AB,2BP, 2CR,2IP,2LCP,2LE, 2LB,2OP,2TP,2LC, 210,2VC
WW......17-4137 .......STANDARD MINI WEIGHT STACK PIN
XX........BSF511........STANDARD MINI WEIGHT STAND
OPTION 3 - 8" WEIGHT STAND:
2HAAD, 2HAB, 2RT, 2SC
WW......17-4137 .......STANDARD MINI WEIGHT STACK PIN
XX........BSF513........TALL MINI WEIGHT STAND
01-13-99

2ST OVERHEAD PRESS
E.L. CODES:.............
2OPS...FULLY SHIELDED OVERHEAD PRESS
2WOPSFULLY SHIELDED WOMENS' OVERHEAD PRESS
2MOPSFULLY SHIELDED MEDICALOVERHEAD PRESS
2OP......PARTIALSHIELDED OVERHEAD PRESS
2WOP .PARTIALSHIELDED WOMENS' OVERHEAD PRESS
2SOP...PARTIALSHIELDED SUPER OVERHEAD PRESS
REF#....PART#.........DESCRIPTION.............
.............
E.L. CODE:..2OPS, 2WOPS, 2MOPS, 2OP, 2WOP, 2SOP.............
WL15...........WELDMENT KIT OVERHEAD PRESS
1...........BF501..........BACK FRAMEASSEMBLY
2...........CM524.........TOP CROSSMEMBERASSEMBLY
3...........CM526.........BOTTOM CROSSMEMBERASSEMBLY
4...........LK516..........IDLER MOUNTASSEMBLY
5...........MA529.........RIGHT MOVEMENTARMASSEMBLY
6...........MA530.........LEFT MOVEMENTARMASSEMBLY
7...........MA531.........RIGHT WEIGHTARMASSEMBLY
8...........MA532.........LEFT WEIGHTARMASSEMBLY
9...........SE502..........SEATASSEMBLY
10.........SF509..........SEAT FRAMEASSEMBLY.............
.............
E.L. CODE:..2OPS, 2WOPS, 2MOPS, 2OP, 2WOP, 2SOP.............
FR13............FRAME KIT OVERHEAD PRESS
11.........04-5145.......PLASTIC BOLT CAP
12.........02-9220 .......BOLT HH5 3/8 X 1 1/4
13.........02-9071 .......3/8 X 3-3/4 HH5
14.........02-9074 .......3/8 X 4 1/4 HH5
15.........01-1271 .......1/2 X 1 1/4 HH5
16.........02-4115........1/2 X 3/4AC
17.........02-9071 .......3/8 X 3-3/4 HH5 BLACK
18.........02-9250 .......3/8 X 2-1/4 HH5 BLACK
19.........03-1035 .......NUT 3/8 NTE
20.........03-1035 .......NUT 3/8 BLACK
21.........03-1055 .......NUT 1/2 NTE
22.........03-1055 .......NUT 1/2 BLACK
23.........04-5213 .......3/8 LOC WASH
24.........04-5213 .......3/8 LOC WASH BLACK
25.........04-5214 .......1/2 LOC WASH
26.........04-5214 .......1/2 LOC WASHER BLACK
27.........04-5135 .......3/8" BOLT CAP WASHER
28.........09-2010 .......FRAME PLUG 1 1/4 SQ
29.........09-2020 .......1 1/2 SQ. HOLE PLUG
30.........09-2040 .......1 1/2 X 2 HOLE PLUG
31.........09-2060 .......1 1/2 X 3 HOLE PLUG
32.........09-2090 .......2 X 3 11 GAHOLE PLUG
33.........09-3064 .......1/2" WHITE HOLE PLUG
34.........09-4092 .......NEOPRENE BUMPERS
35.........09-5030 .......FOOTPAD MOLDED ROUND
36.........09-5035 .......FOOTPADS MOLDED RECT.
37.........12-1001 .......SEAT POSITIONARROW.............
.............
E.L. CODE:..2OPS, 2WOPS, 2MOPS, 2OP, 2WOP, 2SOP.............
LN05............LINKAGE KIT OVERHEAD PRESS
38.........01-2180 .......BOLT HH5 5/8 X 1 1/2
39.........03-5114........STANDARD 1/2-20 RIGHTHAND THREAD NUT
40.........03-5115........STANDARD 1/2-20 LEFTHAND THREAD NUT
41.........05-6095 .......6203 BNG BUSHINGS
42.........06-9030.......SEALMASTER ROD ENDSDELRINRHTHREADS
43.........06-9032.......SEALMASTER RODENDS DELRINLHTHREADS
44.........07-1070 .......7510 ROLLER BNGS
45.........07-1250 .......30MM ROLLER BNGS
46.........07-5064 .......203 PP BEARINGS 17MM
47.........07-9002.......WASHAFT
48.........07-9283 .......DRAG LINKS (RH & LH THREADS)
49.........09-1105........GRIPHAND 1 1/8 X 5 CLOSED END
50.........09-3030 .......7/8 DIAHOLE PLUG
51.........09-3040 .......1 DIAHOLE PLUG
REF#....PART#.........DESCRIPTION
.............E.L. CODE:..2OPS, 2WOPS, 2MOPS, 2OP, 2WOP, 2SOP.............
BLT15..........BELT & PULLEY KIT OVERHEAD PRESS
52.........01-1321 .......BOLT HH5 1/2 X 2 1/2
53.........01-2180 .......BOLT HH5 5/8 X 1 1/2 BLACK
54.........01-4030 .......1/4 X 1 WHIZ FLANGE SM PATTERN BLACK
54A ......03-4035.......1/4-20 X 11/16 THREADED INSERT
55.........03-1055 .......1/2 NTE
56.........03-4290 .......1/4-20 WHIZ FLANGE L/N SM PATTERN BLACK
57.........04-5214 .......1/2 LOK WASHER
58.........06-5045 .......ANTI-JUMP ROLLER
58A ......07-5072 .......ANTI-JUMP ROLLER SPACER
59.........07-8363 .......IDLER PULLEY SPACER
60.........07-8366 .......BELTANCHOR TUBE
61.........07-8982 .......END STRAP CLAMP W/5/16 HOLES
62.........07-9079 .......IDLER PLATES
63.........09-8327 .......3" PULLEY
64.........24-6030 ......KEVLAR BELT 66"LONG
65.........24-6030 ......KEVLAR BELT 224" LONG.............
.............
E.L. CODE:..2OPS, 2WOPS, 2MOPS, 2OP, 2WOP, 2SOP.............
SH40............SHIELD KIT OVERHEAD PRESS
66.........02-9210 .......BOLT HH5 3/8 X 1
67.........03-4040 .......1/4-20 X 5/8 REV NUT (BRASS)
68.........04-5135 .......3/8" BOLT CAP WASHER
69.........04-5145 .......PLASTIC BOLT CAP
70.........07-9148 .......SHEET METALSHIELD
71.........12-2778 .......PLACARD OVERHEAD PRESS
72.........12-1026 .......KEEP HANDSAWAY
73.........14-2127 .......RIGHT MASHIELD
74.........14-2128.......LEFT MASHIELD
75.........19-4928 .......PARTS DIAGRAM OVERHEAD PRESS
76.........02-4070 .......SCREW SHIELD 1/4 X 3/4.............
.............
E.L. CODE:..2OPS, 2WOPS, 2MOPS, 2OP, 2WOP, 2SOP.............
GR01...........GUIDE ROD KIT 1
77.........07-9269 .......3" WEIGHTSTACK SPACER
78.........09-2060 .......FRAME PLUG 1 1/2 X 3 11 GA
79.........17-1375 .......GUIDE RODS 51 15/16 LONG.............
.............
E.L. CODE:..2OPS, 2MOPS, 2OP, 2SOP.............
IN01.............INSPECTION KIT
80.........12-1080 .......INSPECTION STICKER DECAL
81.........12-1088.......DECAL NAUTILUS NAMEPLATE 2 1/2 x 9 1/4 long
82.........19-1291 .......DECAL SERIAL# BAR CODE
83.........40-7167 .......BAG 50 X 46 X 86 X .002 THICK.............
.............
E.L. CODE:..2WOPS,2WOP.............
IN03.............INSPECTION KIT WOMENS
84.........12-1080 .......INSPECTION STICKER DECAL
85.........12-1175........NAUTILUS WOMENS NAMEPLATE 2 1/2 x 9 1/4
86.........19-1291 .......DECAL SERIAL# BAR CODE
87.........40-7167 .......BAG 50 X 46 X 86 X .002 THICK.............
.............
E.L. CODE:..2OP, 2WOP, 2SOP.............
SH02............OUTER PARTIAL SHIELD BF501 KIT
88.........02-4070 .......SCREW SHIELD 1/4 X 3/4
89.........02-4074 .......SCREW TRUSS 1/4 X 1/2
90.........03-4060 .......1/4-20 CLIP NUT
91.........07-9137 .......FRONT FRAME WORKBOX BRACKET
92.........07-9138 .......UPPER MAIN FRAME SHIELD BRACKET
93.........19-1015 .......2" SQ SERIES 170 DUAL LOC
94.........19-1016 .......1 X 2 RECT. SERIES 400 DUAL LOC
95.........14-2074 .......SHIELD 2ST OUTER BF501.............
.............
E.L. CODE:..2OPS, 2WOPS, 2MOPS.............
SH03............OUTER SHIELD BF501 KIT
96.........02-4070 .......SCREW SHIELD 1/4 X 3/4
97.........02-4074 .......SCREW TRUSS 1/4 X 1/2
98.........03-4060 .......1/4-20 CLIP NUT 7

REF#....PART#.........DESCRIPTION
99.........07-9137 .......FRONT FRAME WORKBOX BRACKET
100.......07-9138 .......UPPER MAIN FRAME SHIELD BRACKET
101.......19-1015 .......2" SQ SERIES 170 DUAL LOC
102.......19-1016 .......1 X 2 RECT. SERIES 400 DUAL LOC
103.......14-2011........SHIELD OUTER BF501.............
.............
E.L. CODE:..2OPS, 2WOPS, 2MOPS.............
SH17............INNER SHIELD HARDWARE KIT 3
104.......01-1402 .......BOLT HH5 1/2 X 2 1/4
105.......02-4134.......1/4 X 1/2 PAN HD. TYPE "F" CUTTING SCREW
106.......03-1055 .......1/2 NTE
107.......03-4060 .......1/4-20 CLIP NUT
108.......04-5214 .......1/2 LOK WASHER
109.......07-9004 .......MOUNT SHIELD LEFT LOWER
110.......07-9135.......BRACKET SMALLLOWER BASE SHIELD
111.......07-9136.......BRACKET LARGE LOWER BASE SHIELD
112.......02-4070.......SCREW SHIELD 1/4 X 3/4.............
.............
E.L. CODE:..2OP, 2WOP, 2SOP.............
SH23............INNER PARTIAL SHIELD KIT3
113.......01-1402.......BOLT HH5 1/2 X 2 1/4
114.......03-1055.......1/2 NTE
115.......03-4060.......1/4-20 CLIP NUT
116.......04-5214.......1/2 LOK WASHER
117.......07-9004.......SHIELD MOUNT CENTER
118.......07-9274.......16GASHEET METAL 2ST SHIELD SHROUD
119.......19-1015.......2" SQ SERIES 170 DUALLOC
120.......19-1016 .......1 X 2 RECT. SERIES 400 DUAL LOC
121.......02-4070 .......SHIELD SCREWS
122.......14-2078 .......INSIDE MAIN SHIELD.............
.............
E.L. CODE:..2OPS, 2OP, 2SOP.............
ST06............SEAT KIT 1
123.......09-3063 .......7/16" WHITE HOLE PLUG
124.......09-3080 .......1 X 3 HOLE PLUG
125.......12-1001 .......SEAT POSITION INDICATORARROW
126.......12-1009 .......SEAT DECAL1 BOTTOM -10 TOP (5/8 WIDE)
127.......03-5106 .......NUT HEX 10MM
128.......06-8000 .......SEATADJUSTMENT HANDLE 7/8"
129.......06-8006 .......SEATADJUSTMENT CABLE, 18"
130.......07-5064 .......BEARING 203 PP
131.......07-8027 .......PIN CLEVIS 5/16 X 1 3/16
132.......07-8135 .......COTTER PIN #RUE-10 mfg. PIVOT POINT
133.......07-9201 .......SHOCK LEVER P/N 783234
134.......07-9205 .......HEAD THREAD ON CASTALUM
135.......07-9298 .......GAS SPRING COVER TUBE
136.......07-9299 .......GAS SPRING COVER PLUG
137.......09-1058 .......RUBBER HAND GRIP, 7/8 X 4 1/2
138.......10-3045 .......RIGID IN COMPRESSION, 250 N #7613IL
139.......10-4012 .......40 MM O.D. WAVE SPRING SSB-0158-S17
140.......12-1109........SEAT SHOCKADJ. TAG
141.......12-1113........SHOCK WARNING DECAL
142.......19-1235 .......NYLON SEAT ROLLERS.............
.............
E.L. CODE:..2WOPS, 2MOPS, 2WOP.............
ST07............SEAT KIT 2
143.......01-1121........3/8 X 2 HH5
144.......03-1035 .......3/8 NTE
145.......04-5213 .......3/8 LOC WASH
146.......04-5135 .......3/8" BOLT CAP WASHER
147.......04-5145 .......PLASTIC BOLT CAP
148.......09-1106.........938 ID X 9 OPEN END GRIP
149.......09-3080 .......1 X 3 HOLE PLUG
150.......09-3094 .......1.25 OD X .75 ID X .75 L HOLE PLUG
151.......12-1001 .......SEAT POSITION INDICATORARROW
152.......12-1009 .......SEAT DECAL1 BOTTOM -10 TOP (5/8 WIDE)
153.......SE510..........WOMEN'S FOOTRESTASSEMBLY
154.......03-5106 .......NUT HEX 10MM
REF#....PART#.........DESCRIPTION
155.......06-8000 .......SEATADJUSTMENT HANDLE 7/8"
156.......06-8006 .......SEATADJUSTMENT CABLE, 18"
157.......07-5064 .......BEARING 203 PP
158.......07-8027 .......PIN CLEVIS 5/16 X 1 3/16
159.......07-8135 .......COTTER PIN #RUE-10 mfg. PIVOT POINT
160.......07-9201 .......SHOCK LEVER P/N 783234
161.......07-9205 .......HEAD THREAD ON CASTALUM
162.......07-9298 .......GAS SPRING COVER TUBE
163.......07-9299 .......GAS SPRING COVER PLUG
164.......09-1058 .......RUBBER HAND GRIP, 7/8 X 4 1/2
165.......10-3045 .......RIGID IN COMPRESSION, 250 N #7613IL
166.......10-4012 .......40 MM O.D. WAVE SPRING SSB-0158-S17
167.......12-1109........SEAT SHOCKADJ. TAG
168.......12-1113........SHOCK WARNING DECAL
169.......19-1235 .......NYLON SEAT ROLLERS.............
.............
E.L. CODE:..2OPS, 2WOPS, 2MOPS, 2OP, 2WOP, 2SOP.............
UPH17.........BELTED OVERHEAD PRESS UPHOLSTERYKIT
170.......UP8015........SEAT PAD
171.......02-9220 .......BOLT HH5 3/8 X 1 1/4 BLACK
172.......04-5213 .......WASHER INTLOK 3/8 BLACK
173.......UP8210........BACK PAD
174.......UP720..........SLIPCOVER
175.......01-1551 .......BOLT HH5 3/8 X 3 1/4 BLACK
176.......04-5135 .......3/8" BOLT CAP WASHER
177.......04-5145 .......PLASTIC BOLT CAP.............
.............
E.L. CODE:..2OP, 2WOP, 2SOP
178.......09-3063 .......PLUG HOLE 7/16 WHITE
179.......09-3065 .......9/16" WHITE HOLE PLUG
180.......09-3067 .......PLUG HOLE 1/4 WHITE.............
.............
E.L. CODE:..2OPS, 2WOPS, 2MOPS
181.......14-2091 .......INSIDE MAIN SHIELD MADE FROM 14-2077
8

4
Nautilus warrants only to the original purchaser
that Nautilus® exercise equipment from the
manufacturer is free from defects in material and
workmanship under normal use and service. Our
obligation under this warranty shall be limited to the
repair or exchange at our plant (a) of any part or parts
of the structural frame, moving weldments or weight
stacks which may thus prove defective under normal
use and service for the lifetime of the product from
delivery to the original purchaser; (b) of any moving
part or parts not otherwise disclosed within this
warranty which thus may prove defective under
normal use and service within one (1) year from
delivery to the original purchaser; and (c) of any
upholstery, pads, grips or tethered weight pin
connectors which thus may prove defective under
normal use and service within 120 days from delivery
to the original purchaser. This warranty only applies
to those parts that our own examination discloses to
our satisfaction to be thus defective.
This warranty is expressly in lieu of all other
warranties, express or implied, including the
warranties of merchantability and fitness for use and
of all other obligations or liabilities on our part, and
we neither assume nor authorize any other person to
assume for us any other liability in connection with
the sale of this NAUTILUS® exercise equipment. This
warranty shall not apply to this NAUTILUS® exercise
equipment or to any part thereof which has been
subject to accident, negligence, alteration, abuse, misuse,
or a lack of maintenance in accordance with our
recommended maintenance instructions. We make no
warranty whatsoever in respect to accessories or parts
not manufactured by us and disclaim all warranties,
express or implied, as to such accessories and parts. The
term “original purchaser”, as used in this warranty, shall
be deemed to mean that person or entity for whom this
NAUTILUS® exercise equipment is originally installed.
This warranty shall apply only within the boundaries of
the continental United States.
NAUTILUS® shall not be liable for any loss or
damage, including incidental or consequential damages
resulting directly or indirectly from the use or loss of use
of our NAUTILUS® exercise equipment. Without
limiting the generality of the foregoing, this exclusion
from liability embraces the purchaser’s expenses for
downtime or for making up downtime, damages for
which the purchaser may be liable to other persons,
damages to property, and injury to or death of any
persons. We neither assume not authorize any person to
assume for us any liability in connection with sale or use
of our equipment. There are no oral agreements or
warranties collateral to or affecting this agreement.
Nautilus®Variable Resistance Warranty Limited
Warranty Terms & General Specifications
TM
®
Warranty Information
Kevlar™Belt Adjustment
Instructions
To adjust belt:
1. Remove the Shielding.
2. Remove the Tethered Weight-Pin from weight stack hole.
See Figure 3.
3. Lift top weight using the appropriate lifting mechanism
- in most cases the moving arms for exercising.
4. While top weight is suspended, insert a shim between
the first and second weight (two quarters will suffice).
5. Release top weight so the first stack is resting on the
shim.
6. Loosen the two bolts at the end of the belt and pull
through excess belting until tight.
7. Tightenbelt bolts and lift top weight to remove the shim.
8. Lower the mechanism to rest on the weight stack.
9. If belt is still loose, repeat this procedure until there is
no looseness at the beginning of an exercise.
10. If you experience difficulties in tightening the belts,
please contact your Nautilus service professional or call
1-800-NAUTILUS (1-800-235-2233), Parts & Service
Department, for assistance.
Belts require tightening when a lack of resistance and
uneven feel is noticed at the beginning of an exercise. USE
CAUTION AROUND THE WEIGHT STACK WHEN
TIGHTENING KEVLAR™ BELTS.
Figure 3
WARNING
Store indoors only. Do not subject
machine to high humidity or damp
conditions.
TWO
QUARTERS
FOR SHIMS
TOP
WEIGHT
STACK
WEIGHT-PIN
BOLTS
KG.
LB.
20 9
KG.
LB.
30 14
KG.
LB.
40 18
KG.
LB.
50 23
KG.
LB.
60 27
KG.
LB.
70 32
KG.
LB.
80 36
KG.
LB.
90 41

1
Getting maximum results from Nautilus®
machines depends on proper maintenance
of equipment.
Maintenance
INSTRUCTIONS
TM
®
Welcome
Contents
TM
Nautilus machines -- the culmination of years of research
and refinement -- are made from the highest quality
materials, under exacting conditions. The quality control
tag attached to each machine before shipping ensures that
each unit has been thoroughly inspected to meet Nautilus'
strict requirements.
Should you, the owner of a Nautilus machine, need to
replace any parts because of normal wear and tear, or should
your machine ever need maintenance, Nautilus invites you
to call our Virginia Headquarters office for information on
parts and service.
Nautilus has available: detailed isometric drawings on
the website @ www.nautilus.com for each machine
manufactured, genuine Nautilus Upholstery Pads,
Naugahyde® Spray Cleaner/Conditioner recommended for
Nautilus upholstery pads and TFL #50 Wet Lubricant
recommended for the care of the guide rods of Nautilus
selectorized resistance machines.
Nautilus’ concern for the customer does not end with
the purchase of equipment. Your comments are always
welcomed. In the unlikely event that a problem occurs, call
us toll free:
Nautilus
Customer Service
1-800-235-2233
Fax: [phone]
Parts & Services
Regular and scheduled maintenance will prolong the life
of your Nautilus equipment. Should you have to replace
parts, use only genuine Nautilus parts. The Nautilus
Customer Service Team invites you to call in your order
for replacement parts. They’re never too busy to discuss
or offer a tip on your maintenance tasks.
Congratulations on choosing Nautilus® Variable
Resistance strength training equipment. The addition
of several exciting new features to the Nautilus® line,
as outlined in these instructions, ensures that your
equipment will operate with little scheduled
maintenance. We know this is important to you and
your customers, so please take a few minutes to read
the following instructions for keeping your Nautilus®
equipment in the best working condition.
For Variable Resistance Strength Training Equipment
Welcome ...........................................................1
Parts & Service ..................................................2
Safety/Before Exercising...................................2
Maintenance Schedule...................................2
General Maintenance.....................................2
Cleaning............................................................3
Lubrication.........................................................3
Hydraulic Unit Adjustment ...............................3
Kevlar Belt Adjustment Instructions.................4
Warranty Information........................................4

2
Maintenance Schedule
Before Exercising
1. Supervision is necessary when the machine is
used by or near children, invalids, or disabled
persons.
2. Follow the instructions for specific exercises on
each machine
3. Get in and out of the equipment carefully.
4. Never operate the machine without shields in
place.
5. Use only Nautilus selector pins in weight stack.
Never drop or insert any other object into
machine opening.
6. Use this machine only as intended or described
in this manual.
7. Do not operate equipment with loose or damaged
parts.If machine fails to operate correctly, do not
attempt to repair. Notify authorized personnel of
the problems.
8. Keep hands and feet clear of weights and other
moving parts when in use. Keep hands and feet
only on the hand grips and foot pads provided.
9. Failure to comply with these instructions may
result in personal injury.
To guard against injury, all equipment users
should follow these instructions.
Safety
■Check with your physician and get approval
before beginning a training routine.
■Become familiar with the equipment before
beginning a training routine.
■Always warm-up before and cool down after
exercising.
■Move slowly during each exercise. Do not jerk
or "throw" the weight.
■Breathe freely. Donot hold your breath while
lifting or lowering weight.
■Hold movement arms and handles firmly, do
not squeeze or grip tightly.
■Structure each workout to exercise the largest
muscles first. Suggested routines are found in
the Nautilus TotalFitness Program.
■Experiment to find the exact weight you need
for each exercise. Select a resistance that allows
you to perform eight to twelve slow repetitions.
Take two seconds to lift the weight. Pause briefly,
andtake four seconds to lower the weight.
Stop exercising immediately if you experience a sharp
nerve or joint pain, and seek medical advice.
EVERY 6
DAILY WEEKLY MONTHLY MONTHS
General Maintenance
Check Safety & Warning Decals ✿✿✿✿✿✿✿✿✿✿✿✿✿■
Inspect Belts & Cables ✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿■
Spot Check Belt ✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿■
Spot Check Nuts and Bolts ✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿■
Spot Check All Pegs and Stops _______________________________________________________■
Examine Rotation Points _________________________________________________________________________■
Cleaning
Clean Upholstery _____________________________________■
Use Nautilus Disinfectant Cleaner.
Clean Surface Area _________________________________________________■
Remove Dust___________________________________________________________________________________■
Lubrication
Lubricate and Clean Guide Rods Using TFL 50___________________________■
Do not lubricate hydraulic cylinders.

3
Do not place equipment in direct sunlight as ultra violet
rays can damage shields and upholstery.
NET WT. 10 OZ. (283.5g)
STOCK NO.
RG 60127
DANGER! EXTREMELY FLAMMABLE. HARMFUL OR FATAL IF SWALLOWED.
CONTENTS UNDER PRESSURE. SEEBACK PANEL.
DANGER! EXTREMEMENT INFLAMMABLE.
CONTENU SOUS PRESSION. VOIR ETIQUETT AL'ENDOS.
■Cleans/Lubricates/Protects
■Homogenized/No Kerosene/No Wax
■Non-Toxic/Environmentally Safe
■Nettote/Lubrifie/Protege
■Produit Homogénéisé/Formule
D'avant-Garde/Sans Cire
■Non-Toxique/Sans Effet Sur
E'environnement
PART
NUMBER
19-1160
*TFL 50
Wet
Lubricant
Recommended
for Nautilus
Machines.
Lubrication
Cleaning
1. UPHOLSTERY CLEANING AND PROTECTION
A. Keep pads free of perspiration at all times.
B. Clean and disinfect upholstery at the end of each
day,especially areas where perspiration and scalp
oil collect.
C. Clean all outside surfaces with non-abrasive, non-
chlorinated household cleaners. Nautilus
Disinfectant Cleaner is an effective upholstery care
product. 2. CLEANING AND CARE OF PAINTED
SURFACES
A. Wipe painted surfaces with a
damp cloth and car wax.
B. Let dry and buff with a dry
cloth.
3. CLEANING AND CARE OF ABS PLASTIC
SHIELDING
A. Clean with non-abrasive, non-
chlorinated household cleaners.
B. Vacuum or wipe dust from
recessed areas and surfaces
WARNING
Do not lubricate
MINI WEIGHTS.
May cause damage
and VOID
WARRANTY.
MOVING PARTS
A. To clean and lubricate guide rods, apply TFL#50
Wet Lubricant to a clean cloth then use to wipe
rods.
Note: The hydraulic unit only needs adjustment if the
seat will not stay in position.
1. Remove CLEVIS and COTTER PINS. Remove
CIRCULAR COTTER PINS by lifting up the wire that crosses
over straight end of pin, see Figure 1. Save all PINS.
2. Use a flat blade screwdriver to gently unsnap CABLE
from LEVER MECHANISM. Be careful not to break cable
fitting.
3. Remove hydraulic unit from machine, loosen NUT by
backing it down ROD. Hold LEVER MECHANISM and twist
SHAFT until there is free play in LEVER, as shown by "B" in
Figure 1.
4. Hold LEVER MECHANISM and twist SHAFT (as shown
by "C" in Figure 3) until LEVER free play is gone, then back
off 1/8 turn. Tighten NUT against LEVER MECHANISM. The
NUT MUST BE PROPERLY TIGHTENED to keep hydraulic
unit in adjustment.
5. TwistSHAFT slightly to realign the top and bottom
clevis pin holes.
6. Use pliers to snap and lock the CABLE on to the LEVER
MECHANISM.
7. Reposition the hydraulic unit on machine and insert
CLEVIS and COTTER PINS. The circular COTTER PINS can
be pushed into holes.
8. The HANDLE NUT should be tight against the
HANDLE HOUSING, see Figure 2. The HANDLE LEVER
should touch the GRIP when squeezed. If it does not touch,
adjust as follows:
a. Loosen the HANDLE NUT by turning counter
clockwise.
b. Turn the ADJUSTMENT BARREL clockwise until the
HANDLE LEVER has approximately 1/4" free play.
c. Tighten the HANDLE NUT against the HANDLE
HOUSING.
Hydraulic Unit Adjustment
3. SHIELD REMOVAL
Nautilus® 2ST machines are equipped with quick-
release shield fasteners. To remove Quick-Release
shielding, gently pull shielding away from the frame.
Use a proper screwdriver to remove front shielding,
which is attached to the frame with screws.
HIGH PRESSURE : DO NOT LUBRICATE
ROD. SEAL DAMAGEWILL OCCUR.
EYE AND INJECTION HAZARD EXISTS.
Figure 1
HANDLE
NUT
ADJUSTMENT
BARREL
HANDLE HOUSING
HANDLE
LEVER
1/4" free play
Figure 2
or COTTER PIN
CLEVIS
PIN
NUT
LEVER
MECHANISM
A
B
SHAFT
LEVER
C
HIGHPRESSURE : DO NOT LUBRICATE
ROD.SEAL DAMAGEWILL OCCUR.
EYEAND INJECTION HAZARD EXISTS. HIGHPRESSURE : DO NOT LUBRICATE
ROD.SEAL DAMAGEWILL OCCUR.
EYEAND INJECTION HAZARD EXISTS. HIGHPRESSURE : DO NOT LUBRICATE
ROD.SEAL DAMAGEWILL OCCUR.
EYEAND INJECTION HAZARD EXISTS.
CIRCULAR COTTER PIN
CABLE
Detergent/
Disinfectant-Odor
Counteractant
Detergente/
Desinfectante
y Neutralizante
de Olores
Keep out of Reach of
Children • For Industrial
Use Only
HEALTH
FIRE
REACTIVE
PART
NUMBER
19-1175
Detergent/Disinfectant Odor Counteractant
QUIK FILL A-
33