New England Arbors ups Bordeaux User manual

10 x 10 Flat Top
Two Tone Pergola
ASSEMBLY GUIDE
OPTIONAL ACCESSORIES
• Arch Kit System (2 Arches)
• Privacy Fence Panel System (2 Panels & Middle Post)
• Bolt Down Bracket Kit (4 for Pergola)
Ver 1.0 - 010715
Models: Bordeaux
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Table of Contents
210 x 10 Flat Top Two-Tone Pergola
3
10 x 10 Flat Top Two-Tone Pergola
Introduction & Overview……………………………. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .………. . . . . .
Pergola Materials Overview………………………. . . . . . . . . . . . . . . . . . . . . . . . . . . …. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pergola Materials Breakdown………………………. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .…. . . . . . . . . . . . . . . . . . . . . . .
Pergola Additional Materials List………………………………. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wood Post Layout & Installation for In-Ground Application………………………………. . . . . . . . . . . . . . . . . . . . .
Wood Post Layout & Installation using Bolt Down Post Brackets for Concrete or Wood Surface……………
Vinyl Column Assembly and Installation Over Wood Posts………………………. . . . . . . . . . ………………….
Vinyl Beam Assembly…………………………. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Vinyl Rafter Assembly……………………………………. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing Vinyl Beams…………………………………………………. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing Vinyl Rafters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shade Slat Assembly and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Decorative Arch Kit Assembly and Installation ………………………. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Privacy Fence Panel Assembly and Installation………………………. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Introduction & Overview
3
10 x 10 Flat Top Two-Tone Pergola
Getting Started
First off, allow us to say thank you for the investment you have made in one
of our fine pergola kits. This kit is designed to be assembled and installed
ideally by two people with basic carpentry knowledge and tools. Do not
attempt alone, especially during the installation stage. Should you decide to
moderately modify the dimensions of your pergola from the standard kit size,
a circular saw with a sharp fine-tooth blade is all that is needed to cut, shorten
or modify the vinyl components. When assembling components place on a
non-abrasive surface (ie: shipping box) to avoid scratching. We recom-
mend a 15’ x 15’ area for unobstructed assembling. You should not need to
use excessive force when assembling any components.
Planning & Preparing
The Bordeaux Pergola is made to stand independent of your home and you
can either locate it near your house or let it stand alone in the garden. By keep-
ing it unattached from your home you will not have to deal with moving exis-
ting gutters or matching eave heights. If you plan to build your pergola close
to the house, please keep the outer extremities of the pergola a minimum of
4 inches back from your eaves.
What looks like the toughest part of this project is actually the easiest, the
graceful, solid-looking columns. We’ve designed these columns to simply be
slipped over treated 4x4 wood posts that are either embedded in concrete or
directly mounted to a concrete or wood surface using our bolt down brackets.
See pages 7, 8 and 9 for more details.
It is critical before you start that you consider the current slope of elevation
where the pergola is planned - if there is any. Also utility or sprinkler line
location is important to identify prior to excavating holes if necessary.
You should also check to verify local building codes, ordinances, neighbour-
hood covenants, or height restrictions regarding this type of structure.
Restriction of Use
This product is not designed to carry additional
weight loads such as swings,people or other
objects.
Please take the time to read this instruction
guide thoroughly prior to the construction
of your pergola. If you have any questions,
feel free to contact our technical dept by calling
1 800 282 9346, ext #20 (Mon to Fri 8:00 A.M
to 4:00 P.M. EST).
(Bordeaux Pergola Shown)
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Introduction & Overview

Bordeaux Pergola Materials Overview
410 x10 Flat Top Two-Tone Pergola
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1. Post Caps (4)
2. Main Column Tops (4)
3. Post Trims (8)
4. Main Column Bottoms (4)
5. One Way 5”x 5“ Internal Wood Post Guides (4)
6. Beam & Rafter Joiners (10)
7. Rafters (12)
8. Rafter U-Bracket (24)
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9. Rafter & Beam Decorative End Caps (20)
10. Beams (8)
11. Rafter & Beam Metal Inserts (10)
12. Shade Slat Joiners (12)
13. Shade Slats (24)
14. Shade Slat Decorative End Caps (24)
15. Short Metal Inserts (8)
Top View Front ViewSide View
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120 in
110 in
98 1/2 in 109 1/8 in
120 in
110 in
103 in
145 5/8 in
145 5/8 in
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Check Boxes (Total of 6) for These Contents
In the event of missing or defective parts please call our customer service
dept. at 1 800 282 9346, ext #20 (Mon. to Fri.8:00 AM to 4:00 PM EST).
1. Post Caps (4)
2. Main Column Tops (4)
3. Post Trims (8)
4. Rafter & Beam Decorative End Caps (20)
5. Main Support Beams (8)
6. Beam & Rafter Joiners (10)
7. Main Column Bottoms (4)
8. Rafters (12)
9. One Way 5”x5 “ Internal Wood Post Guides (4)
10. Shade Slat Joiners (12)
11. Rafter U-Brackets (24)
12. Shade Slats (24)
13. Rafter & Beam Metal Inserts (10)
14. Shade Slat Decorative End Caps (24)
15.
Short Metal Inserts (8)
Bordeaux Pergola Materials Breakdown
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10 x 10 Flat Top Two-Tone Pergola
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Not to Scale
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Pergola Additional Materials List
Hardware (in plastic bag)
NOTE: WE HAVE INCLUDED 10% EXTRA SCREWS
BEYOND WHAT IS IDENTIFIED BELOW.
All Screws Included with this Kit are Self-Auguring.
A. Tube of Vinyl Weld Glue (1 White, 2 Tan)
B. 5/8” Self-Auguring Stainless Steel Screws (96)
(to lock U-Brackets to Beams and Rafters )
C. 1 1/2”Self-Auguring Stainless Steel Screws (40) (for Beam and Rafter Joiners )
D. 2 1/2”Self-Auguring Stainless Steel Screws (32) (to lock the Main Column Bottom
and Tops to the Wood Posts )
E. 2 1/2“ Self-Auguring Stainless Steel Screws (72) (to lock Shade Slats to Rafters)
F. 4“ Self-Auguring Stainless Steel Screws (32) (to lock Beams to the Posts)
G. Stainless Steel Bolt Assembly with Nuts and Washers (4)
(to lock the Column Tops and Beams together)
Extra Materials You will Need
(Purchase separately from www.newenglandarbors.com or retailer of our products)
If Mounting Pergola on Concrete or Wood Deck
H. 4x4x8 Pressure-Treated Wood Posts (4) (purchase at local building center)
I . 4x4 Bolt Down Bracket Kit (purchase from www.newenglandarbors.com or a
retailer of our products)
1/4”x 2 3/4” Concrete Screws (12)
3/16”Concrete Drill bit. Min 3”long (1)
If Mounting Pergola in Ground
J. 4x4x12 Pressure-Treated Wood Posts (4) (purchase at local building center)
K. Concrete Ready Mix (4) (purchase at local building center)
Tools You Will Need
• Level
• Rubber Mallet / Hammer
• Tape Measure
• String Line
• Wood Stakes (4) (temporary support for string line)
• Step Ladders (2)
• Cordless Drill
• 1/2” Wood Drill Bit
• Circular Saw with Fine Tooth Blade
• Framing Level
• Framing Square
• Wrench / Socket Set
Not to Scale
610 x 10 Flat Top Two-Tone Pergola
HJ
Purchase
Separately
Purchase
Separately
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CONCRETE - Ready Mix
Purchase Separately
Purchase Separately
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Wood Post Layout & Installation
for In-Ground Application
Measure and mark out the location of the pergola posts using
string line and temporary wood stakes. Diagonal distances must
be the same to ensure a square installation. Adjust string lines
accordingly. The inside corner of the string lines will be the post
location.
Please Note:
Should you decide to moderately modify the dimensions of your
pergola from the standard kit size, a circular saw with a sharp
fine-tooth blade is all that you need to cut,shorten or modify the
vinyl components.
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This pergola can also be installed on a pre-existing wood or
concrete surface using our bolt down bracket system with
a 4x4 wood post (sold separate). See page eight for more details.
Post location and placement is the most critical step in the
overall installation process. Please double check for the
possibility of any underground utilities such as sprinkler, gas
or telephone lines.
STEP ONE
After you have determined where the posts will be located,
excavate 10” diameter x 36” deep post holes.
After holes are dug and cleaned, place the 4x4 wood post into
a hole ensuring it’s level and square to string lines. The final post
height should be no more than 102” out of the ground. If a post
is higher because of obstructed excavation of footings, please
cut down in height accordingly.
Fill the vacant hole with pre-mixed concrete all the way to
within 3” of the top of the hole.
Repeat for all four posts.
Please Note:
Some 4x4 pressure treated posts can be larger than 3 1/2 x 3 1/2
square due to twisting or cracking. We have allowed a tolerance
for this in the internal one way and two way 4x4 wood post guides
(see page 8). However in extreme cases you may need to shave down
the top of the 4x4 wood post slightly to get the vinyl post started
over the wood post. Before installing your wood posts in the ground,
please check to confirm this and correct at this stage if necessary.
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STEP TWO
Install Wood Supporting Posts Directly into the Ground
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111 1/2 in.
283.2 cm
10”
36”
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3”
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10 x 10 Flat Top Two-Tone Pergola
Overhead View
157 11/16 in (400.5 cm.)
from corner of wood post to corner of wood post.
96“ (Maximum)
Note:
Shown is a 11” length of wood, and since
the 4x4 Pressure Treated wood comes in
12’ lengths, do one of the following:
a. Cut the wood down to 11’
b. Dig 48” deep holes instead of 36”
111 1/2 in.
283.2 cm
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Wood Post Layout & Installation
Using Bolt Down Brackets
for Concrete or Wood Surface
Measure and mark out the location of the pergola posts using
string or chalk line. Diagonal distances must be the same to
ensure a square installation. Adjust string lines accordingly.
The inside corner of the string lines will be the post location.
Mark out the location of bolt down brackets using the base of
the bracket accordingly.
Using a 5/32” masonry drill bit, drill 3“ deep holes
to allow installation of 2 1/2”concrete screws.(Not included)
Proceed to install three 2 1/2” concrete screws into the bottom
base of the bolt down bracket.(Not included)
Please Note:
Concrete patios generally have sloped surface for water run-off.
If this is the case, when you secure the bolt down bracket to the
concrete, the bracket may be at an angle. This can be corrected
for level using galvanized steel washers (not provided), acting
as shims underneath the base to level - VERY IMPORTANT OR
PERGOLA BEAMS AND RAFTERS WILL NOT BE LEVEL.
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OPTIONAL STEP
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110 3/8in.
280.35 cm.
110 3/8 in.
280.35 cm.
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With the four post brackets installed plumb, proceed to set
the 4x4x8’ wood post in place. Secure using the wood screws
included in the kit. Repeat for all 4 posts.
Please Note:
Some 4x4 pressure treated wood posts can be larger than 3 1/2 x
3 1/2 square due to twisting or cracking. We have allowed a
tolerance for this in the post brackets and the internal one way and
two way 4x4 wood post guides. However in extreme cases, you
may need to shave down the end of your 4x4 wood post slightly
to allow access.
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96”
Level
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Marker
810 x 10 Flat Top Two-Tone Pergola
156 3/32 in. (396.48 cm.)
From corner of bracket (bottom flange),
to corner of bracket.
3“ (Deep)
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Vinyl Column Assembly & Installation
Over Wood Posts
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10 x 10 Flat Top Two-Tone Pergola
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Using the vinyl weld glue, insert the One Way 4”x4” Internal
Wood Post Guide in the one end of the main column posts.
This step is only applicable if your wood 4x4 post are embedded
into the ground. If your pergola is going to be installed on
wood or concrete surface, please dispose of these four pieces.
Using a step ladder, guide the bottom vinyl columns over the
wood 4x4 posts .
Using a step ladder guide the top vinyl columns over the
wood 4x4 posts.
Please Note:
Ensure that predrilled holes at top of column are orientated
correctly for future beam and rafter placement. See diagram
at top of next page.
3a - If you also purchased base moldings (sold separately), they
should be inserted at this stage.
Connect the bottom and top vinyl column by using vinyl weld
and sliding together. Please Note: Vinyl Weld Glue has about a
sixty second cure time and about a 20 minute dry time.
Slide the top and bottom post trim into position. Use the bottom
post trim to cover the joint on the column. Slide the top post trim
into approximate position ±3” below the hole in the top vinyl column
assembly.
Finally adjust post heights accordingly to ensure future level
installation of beams and rafters as necessary. If slope is severe
causing a height difference between the posts, you may need
to trim down the bottom of two or more of your vinyl
columns as necessary.
Secure the vinyl columns to the wood posts using 4 – 2 1/2“
self-auguring stainless steel screws at 8” up from the base
of the posts, and 4 – 2 1/2” self-auguring stainless steel screws
just above the trim cap as illustrated. This will prevent possible
uplift during high winds, etc.
Pressure fit the post cap in place.
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STEP THREE
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*Ensure that predrilled holes at top of
column are orientated correctly for
future beam and rafter placement.
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Vinyl Beam Assembly
STEP FOUR
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10 x 10 Flat Top Two-Tone Pergola
At this stage,the columns should be properly
installed as per the following illustration,
with the columns 110” in. (279.4 cm) apart.
Also,notice that the holes
at the top of each
post should be facing the
same direction.
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110 in.
279.4 cm.
110 in.
279.4 cm.
Insert two short metal stiffener into one long metal stiffener to
create full length piece. Repeat so you have four full length beams.
Insert the end of the vinyl beam into the joiner. Install
the beams so that the six small holes are facing up and the one
larger hole is away from the joiner.
Please Note:
Ensure to orientate the main beams correctly so the pre-drilled
holes for future installation of rafter brackets is correct.
Insert one assembled metal stiffener (with metal block facing up),
into the lower pocket of the vinyl beam past the joiner. Push
until metal block hits the internal ribbing .
Slide the other end of vinyl beam over the metal insert and into
the joiner. Note the hole locations again.
Screw the joiner to vinyl beams and metal insert using 1 1/2”
screws. The bottom and
top holes will need to be pre-drilled
(use drill bit provided).
Install the rafter U-brackets to the main beams using 5/8”
screws. Follow the pre-drilled holes to identify locations.
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Pre-drill holes on bottom and
top to accomodate for internal
metal stiffener.
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Beam Insert Beam Insert
Beam Insert
metal block should face up
Hole
Holes on top
Hole
Holes on top

Vinyl Rafter Assembly
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STEP FIVE
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10 x 10 Flat Top Two Tone Pergola
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Pre-drill holes on bottom and
top to accomodate for internal
metal stiffener.
Insert the end of the vinyl rafter into the joiner.
Insert one metal stiffener (with metal block facing up)
into the lower pocket of the vinyl rafter past the joiner. Push
until metal block hits the internal ribbing .
Slide the other end of vinyl rafter over the metal insert and into
the joiner.
Screw the joiner to vinyl rafters and metal insert using 1 1/2”
screws. The bottom and top holes will need to be pre-drilled
(use drill bit provided).
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Installing Vinyl Beams
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10 x 10 Flat Top Two Tone Pergola
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STEP SIX
4
Temporarily clamp or place the inside main support beam into
position. Align pre-drilled holes in the beam with the pre-drilled
holes on the post .
Position the outside main support beam , aligning pre-drilled
holes in the beam with the pre-drilled holes on the post.
Insert carriage bolts and fasten washers and nuts.
Install four 4 inch screws in a square pattern around the bolt
on both sides of the beam.
Repeat for second set of beams.
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Installing Vinyl Rafters
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10 x 10 Flat Top Two Tone Pergola
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With two ladders and a helper, place all six rafters into the rafter
U-brackets. Ensure the metal block is facing up.
The rafters should overhang the beams by 9 1/8”- check on both
sides.
Using 5/8”self-auguring stainless steel screws attach the pergola
rafters to the rafter U-brackets.
Install decorative pergola end caps using vinyl weld.
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STEP SEVEN
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The 1 1/2 x 1 1/2 shade slats are designed to be installed with
9” spacing between each slat.
Shade slats are designed to extend approximately 14 1/4” past
the last rafter. Measurement includes the pre-installed pergola
ends. Your goal is to ensure that all the shade slats overhang
equally to the eye.
Install first shade slat center of the vinyl columns
Fasten with 2 1/2“ screws (one at each intersection of rafter
and shade slat).
Install the second shade slat at 9” spacing and fasten with 6 more
2 1/2“ screws. Repeat for all 12 shade slats
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Shade Slats Installation
STEP EIGHT
10 x 10 Flat Top Two Tone Pergola
Apply a small amount of vinyl glue to the inside of the shade slat
decorative end cap and attach to one end of the shade slat as shown.
Assemble shade slats by inserting the two slats into one joiner.
Push firmly until extrusion bottoms out inside joiner. No screws
are necessary.
Shade Slat Assembly
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Decorative Arch Kit
Assembly & Installation
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Insert arches into keystone ensuring they terminate flush to
the internal connector.
Fasten the top of the arch to the keystone by installing two 2 1/2”
screws into the flanges on either side of the insert (2 on each side).
Invert the arch system and install two 2 1/2”screws on either side
of the insert (2 on each side). This will connect the bottom of the
arch to the keystone insert.
Seal the bottom hole on keystone by inserting the bottom plate
as provided.
Install the top cap on keystone. Ensure the cap is pushed down
firmly so the cap locks into position.
Repeat for other arch.
(Continued on following page...)
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The Decorative Arch
Decorative Arch Kit Materials List
Number of Shipping Boxes
The Decorative Arch Kit is shipped in one box.
Check Box for These Contents
In the event of missing or defective parts please call our customer service
dept. at 1 800 282 9346, ext #20 (Mon. to Fri. 8:00 AM to 4:00 PM EST).
A. Keystones (2)
B. Keystone Lids (2)
C. Keystone Bottom Plates (2)
D. Post Mounting Brackets (4)
E. Arches (4)
Hardware (in plastic bag)
F. 1 1/2” Self-Augering Stainless Steel Screws (24) (for brackets)
G. 2 1/2” Self-Augering Stainless Steel Screws (16) (for connecting arch to keystone)
ABD
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Not to Scale
OPTIONAL
(Sold Separately)
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16 The Decorative Arch
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Install post mounting brackets over each end of arches and
screw into place.
With a helper position the entire arch and screw brackets into
place on the columns using a 1 1/2”screw.
Keystone lid should sit flush under the joiner.
Repeat for other arch kit assembly.
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The Privacy Fence Panel
Number of Shipping Boxes
The Privacy Fence Panel is shipped in two boxes.
Check Boxes for These Contents
In the event of missing or defective parts please call our customer service
dept. at 1 800 282 9346, ext #20 (Mon. to Fri. 8:00 AM to 4:00 PM EST).
1. Post Cap (1)
2. Post (1)
3. U-Channel Long (2)
4. U-Channel Short (2)
5. Post Brackets for Arched Top Rail (2)
6. Post Brackets for Bottom Rail (2)
7. 4”x4”Internal Wood Post Guide (2)
8. Various Height Privacy Fence Board Panel (14)
9. Bottom Rails (2)
10. Arched Top Rails (2)
Hardware (in plastic bag)
A. Vinyl Weld Glue (1)
B. 5/8”Self Auguring Stainless Steel Screws for Bottom Rail Brackets (12)
C. 5/8”Self Auguring Stainless Steel Screws for Top Rail Brackets (12)
D. 5/8“ Self Auguring Stainless Steel Screws for U-Channel (14)
E. 1 1/2”Self Auguring Stainless Steel Screws for Middle Post (4)
Extra Materials You will Need (Purchase Separately)
If Mounting Pergola on Concrete or Wood Deck
F. Bolt Down Posts Bracket Including Mounting Hardware (Kit of 1)
G. 4x4x67 1/2”Pressure-Treated Wood Posts (1) (purchase at local building center)
If Mounting Pergola in Ground
H. Concrete Ready Mix (4) (purchase at local building center)
I. 4x4x8 Pressure-Treated Wood Post (1) (purchase at local building center)
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Not to Scale
D
ABC
Privacy Fence Panel Materials List
OPTIONAL
(Sold Separately)
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CONCRETE - Ready Mix
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Privacy Fence Panel
Assembly & Installation
STEP ONE
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The Privacy Fence Panel
Install Fence
Install post bracket on one end of the bottom rail using
5/8” screws provided.
Slide the opposite end of the bottom rail into the routed
hole on the post.
Using a level mark the position of the bracket on the opposite
post and screw bracket into place.
(continued on following page...)
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STEP TWO
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55“
String Line
55“
Note: As mentioned on page 9, wall is not designed to fit pergola
with base mold as custom cutting of pieces will be required.
Install the Middle Post
Measure and mark out the location of the wood 4x4 post using
string or chalk line. Center of 4x4 wood post should be located
between two pergola columns.
Please Note:
Follow the same applicable post instruction method as illustrated
on pages 7 or 8 of this instruction guide.
Using the vinyl weld glue insert the One Way 4”x4”Internal
Wood Post Guide in the bottom of the post. This step is only
applicable if your wood 4x4 post are embedded into the ground.
If your pergola is going to be installed on wood or concrete
surface, please dispose of this piece.
Using the vinyl weld glue insert the One-Way 4”x4” Internal
Wood Post Guide at the top of the post.
Guide the vinyl post over the wood post. The wood post
should stop about 67 1/2" above the ground or concrete patio.
This should allow the wood post to extend thru the One-Way
4x4 Internal Wood Post Guide at the top.
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Center of Post
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67 12“
Wood 4x4 Post

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The Privacy Fence Panel
Install Fence (continued)
Install long and short u-channel accordingly in the middle of
the vinyl posts using 5/8”screws provided.
Install the tongue and groove privacy board working from
the tallest board to the shortest. The first board should sit
flush inside the u-channel.
Install the post bracket on one end of the arched rail. After
inserting into the top routed hole on the post, begin to “walk”
the rail down into place over the tongue and groove privacy
board.
Fasten the arch post bracket to the post using 5/8”screws provided.
Repeat for installation of the other fence panel.
Secure the vinyl post to the internal wood post as per illustrated
on page 9 of this manual step #8. Level and adjust as necessary
before fastening into place using the provided 1 1/2” screw.
Install the post cap using vinyl weld.
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8”
3/8”
Bottom Rail
Inserted Only 3/8”
Into Middle Post.
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