Nidec 5200250 User manual

Frame 5 to 6
Power Installation Guide
Commander C200
& C300
Unidrive M / HS
Part Number: 0478-0255-09
Issue: 9

Original Instructions
For the purposes of compliance with the EU Machinery Directive 2006/42/EC, the English version of this manual is
the Original Instructions. Manuals in other languages are Translations of the Original Instructions.
Documentation
Manuals are available to download from the following locations: http://www.drive-setup.com/ctdownloads
The information contained in this manual is believed to be correct at the time of printing and does not form part of
any contract. The manufacturer reserves the right to change the specification of the product and its performance,
and the contents of the manual, without notice.
Warranty and Liability
In no event and under no circumstances shall the manufacturer be liable for damages and failures due to misuse,
abuse, improper installation, or abnormal conditions of temperature, dust, or corrosion, or failures due to operation
outside the published ratings. The manufacturer is not liable for consequential and incidental damages. Contact the
supplier of the dive for full details of the warranty terms.
Environmental policy
Control Techniques Ltd operates an Environmental Management System (EMS) that conforms to the International
Standard ISO 14001.
Further information on our Environmental Policy can be found at: http://www.drive-setup.com/environment
Restriction of Hazardous Substances (RoHS)
The products covered by this manual comply with European and International regulations on the Restriction of Haz-
ardous Substances including EU directive 2011/65/EU and the Chinese Administrative Measures for Restriction of
Hazardous Substances in Electrical and Electronic Products.
Disposal and Recycling (WEEE)
REACH legislation
EC Regulation 1907/2006 on the Registration, Evaluation, Authorisation and restriction of Chemicals (REACH)
requires the supplier of an article to inform the recipient if it contains more than a specified proportion of any
substance which is considered by the European Chemicals Agency (ECHA) to be a Substance of Very High
Concern (SVHC) and is therefore listed by them as a candidate for compulsory authorisation.
Further information on our compliance with REACH can be found at: http://www.drive-setup.com/reach
Registered Office
Nidec Control Techniques Ltd
The Gro
Newtown
Powys
SY16 3BE
UK
Registered in England and Wales. Company Reg. No. 01236886.
When electronic products reach the end of their useful life, they must not be disposed of along
with domestic waste but should be recycled by a specialist recycler of electronic equipment.
Control Techniques products are designed to be easily dismantled into their major component
parts for efficient recycling. The majority of materials used in the product are suitable for
recycling.
Product packaging is of good quality and can be re-used. Large products are packed in wooden
crates. Smaller products are packaged in strong cardboard cartons which have a high recycled
fibre content. Cartons can be re-used and recycled. Polythene, used in protective film and bags
for wrapping the product, can be recycled. When preparing to recycle or dispose of any product
or packaging, please observe local legislation and best practice.

Copyright
The contents of this publication are believed to be correct at the time of printing. In the interests of a commitment to
a policy of continuous development and improvement, the manufacturer reserves the right to change the
specification of the product or its performance, or the contents of the guide, without notice.
All rights reserved. No parts of this guide may be reproduced or transmitted in any form or by any means, electrical
or mechanical including photocopying, recording or by an information storage or retrieval system, without
permission in writing from the publisher.
Copyright © December 2018 Nidec Control Techniques Ltd

Unidrive M/HS Frame 5 to 6 Power Installation Guide
Issue Number: 9
Contents
1 Safety information .....................................................................................12
1.1 Warnings, Cautions and Notes ..............................................................................12
1.2 Important safety information. Hazards. Competence of designers and installers ..12
1.3 Responsibility .........................................................................................................12
1.4 Compliance with regulations ..................................................................................12
1.5 Electrical hazards ...................................................................................................13
1.6 Stored electrical charge .........................................................................................13
1.7 Mechanical hazards ...............................................................................................13
1.8 Access to equipment ..............................................................................................13
1.9 Environmental limits ...............................................................................................13
1.10 Hazardous environments .......................................................................................13
1.11 Motor ......................................................................................................................14
1.12 Mechanical brake control .......................................................................................14
1.13 Adjusting parameters .............................................................................................14
1.14 Electromagnetic compatibility (EMC) .....................................................................14
2 Product information ..................................................................................15
2.1 Introduction ............................................................................................................15
2.2 Model number ........................................................................................................15
2.3 Nameplate description ...........................................................................................16
2.4 Ratings ...................................................................................................................17
2.5 Drive features .........................................................................................................19
3 Mechanical installation .............................................................................21
3.1 Safety information ..................................................................................................21
3.2 Planning the installation .........................................................................................22
3.3 Terminal cover removal ..........................................................................................24
3.4 Dimensions and mounting methods .......................................................................27
3.5 Enclosure for standard drives ...............................................................................31
3.6 Enclosure design and drive ambient temperature ..................................................36
3.7 Heatsink fan operation ...........................................................................................36
3.8 Enclosing standard drive for high environmental protection ..................................37
3.9 Installation of high IP insert for size 5 ....................................................................39
3.10 Internal braking resistor ..........................................................................................41
3.11 External EMC filter .................................................................................................43
3.12 Terminal size and torque settings ..........................................................................45
3.13 Routine maintenance .............................................................................................45
4 Electrical installation .................................................................................48
4.1 Power and ground connections ..............................................................................49
4.2 AC supply requirements .........................................................................................51
4.3 Supplying the drive with DC ...................................................................................53
4.4 DC bus paralleling ..................................................................................................53
4.5 24 Vdc supply .........................................................................................................54
4.6 Low voltage operation ............................................................................................56
4.7 Fan power supply ...................................................................................................56
4.8 Ratings ...................................................................................................................57
4.9 Output circuit and motor protection ........................................................................57
4.10 Braking ...................................................................................................................60
4.11 Ground leakage ......................................................................................................66
4.12 EMC (Electromagnetic compatibility) .....................................................................67
5 Technical data ............................................................................................82
5.1 Drive technical data ................................................................................................82
5.2 Optional external EMC filters ...............................................................................105

Unidrive M/HS Frame 5 to 6 Power Installation Guide
Issue Number: 9
6 UL listing information .............................................................................107
6.1 UL file reference .................................................................................................. 107
6.2 Option modules, kits and accessories ................................................................. 107
6.3 Enclosure ratings ................................................................................................. 107
6.4 Mounting .............................................................................................................. 107
6.5 Environment ........................................................................................................ 108
6.6 Electrical Installation ............................................................................................ 108
6.7 Motor overload protection and thermal memory retention ................................... 108
6.8 Electrical supply ................................................................................................... 109
6.9 External Class 2 supply ....................................................................................... 109
6.10 Requirement for Transient Surge Suppression ................................................... 109
6.11 Group Installation and Modular Drive Systems ................................................... 109

6Unidrive M/HS Frame 5 to 6 Power Installation Guide
Issue Number: 9
EU Declaration of Conformity
This declaration is issued under the sole responsibility of the manufacturer. The object of the declaration is in
conformity with the relevant European Union harmonization legislation. The declaration applies to the variable
speed drive products shown below:
The model number may be followed by additional characters that do not affect the ratings.
The variable speed drive products listed above have been designed and manufactured in accordance with the
following European harmonized standards:
EN 61000-3-2:2014 Applicable where input current < 16 A. No limits apply for professional equipment where input
power 1 kW.
These products comply with the Restriction of Hazardous Substances Directive (2011/65/EU), the Low Voltage
Directive (2014/35/EU) and the Electromagnetic Compatibility Directive (2014/30/EU).
These electronic drive products are intended to be used with appropriate motors, controllers, electrical
protection components and other equipment to form complete end products or systems. Compliance with
safety and EMC regulations depends upon installing and configuring drives correctly, including using the
specified input filters.
The drives must be installed only by professional installers who are familiar with requirements for safety
and EMC. Refer to the Product Documentation. An EMC data sheet is available giving detailed information.
The assembler is responsible for ensuring that the end product or system complies with all the relevant
laws in the country where it is to be used.
Control Techniques Ltd
The Gro
Newtown
Powys
SY16 3BE
UK
Model
number Interpretation Nomenclature aaaa - bbc ddddde
aaaa Basic series M100, M101, M200, M201, M300, M400, M600, M700, M701, M702, F300,
H300, E200, E300, HS30, HS70, HS71, HS72, M000, RECT
bb Frame size 01, 02, 03, 04, 05, 06, 07, 08, 09, 10, 11
c Voltage rating 1 = 100 V, 2 = 200 V, 4 = 400 V, 5 = 575 V, 6 = 690 V
ddddd Current rating Example 01000 = 100 A
e Drive format
A = 6P Rectifier + Inverter (internal choke), D = Inverter, E = 6P Rectifier +
Inverter (external choke),
N = 18P Rectifier + Inverter, T = 12P Rectifier + Inverter
EN 61800-5-1:2007 Adjustable speed electrical power drive systems - Part 5-1: Safety requirements -
Electrical, thermal and energy
EN 61800-3: 2004+A1:2012 Adjustable speed electrical power drive systems - Part 3: EMC requirements and
specific test methods
EN 61000-6-2:2005 Electromagnetic compatibility (EMC) - Part 6-2: Generic standards - Immunity for
industrial environments
EN 61000-6-4: 2007+A1:2011 Electromagnetic compatibility (EMC) - Part 6-4: Generic standards - Emission
standard for industrial environments
EN 61000-3-2:2014 Electromagnetic compatibility (EMC) - Part 3-2: Limits for harmonic current
emissions (equipment input current ≤16 A per phase)
EN 61000-3-3:2013
Electromagnetic compatibility (EMC) - Part 3-3: Limitation of voltage changes,
voltage fluctuations and flicker in public, low voltage supply systems, for
equipment with rated current ≤16 A per phase and not subject to conditional
connection
G Williams
Vice President, Technology
Date: 15th February 2016

Unidrive M/HS Frame 5 to 6 Power Installation Guide 7
Issue Number: 9
EU Declaration of Conformity
This declaration is issued under the sole responsibility of the manufacturer. The object of the declaration is in
conformity with the relevant European Union harmonization legislation. The declaration applies to the variable
speed drive products shown below:
The model number may be followed by other characters that do not affect the ratings.
The variable speed drive products listed above have been designed and manufactured in accordance with the
following European harmonized standards:
EN 61000-3-2:2014 Applicable where input current < 16 A. No limits apply for professional equipment where input
power 1 kW.
These products comply with the Restriction of Hazardous Substances Directive (2011/65/EU), the Low Voltage
Directive (2014/35/EU) and the Electromagnetic Compatibility Directive (2014/30/EU).
These electronic drive products are intended to be used with appropriate motors, controllers, electrical
protection components and other equipment to form complete end products or systems. Compliance with
safety and EMC regulations depends upon installing and configuring drives correctly, including using the
specified input filters.
The drives must be installed only by professional installers who are familiar with requirements for safety
and EMC. Refer to the Product Documentation. An EMC data sheet is available giving detailed information.
The assembler is responsible for ensuring that the end product or system complies with all the relevant
laws in the country where it is to be used.
Nidec Control Techniques Ltd
The Gro
Newtown
Powys
SY16 3BE
UK
Model
number Interpretation Nomenclature aaaa - bbc ddddde
aaaa Basic series C200, C300
bb Frame size 01, 02, 03, 04, 05, 06, 07, 08, 09
c Voltage rating 1 = 100 V, 2 = 200 V, 4 = 400 V
ddddd Current rating Example 01000 = 100 A
e Drive format A = 6P Rectifier + Inverter with internal choke, E = 6P Rectifier + Inverter
(external choke)
EN 61800-5-1:2007 Adjustable speed electrical power drive systems - Part 5-1: Safety requirements -
Electrical, thermal and energy
EN 61800-3: 2004+A1:2012 Adjustable speed electrical power drive systems - Part 3: EMC requirements and
specific test methods
EN 61000-6-2:2005 Electromagnetic compatibility (EMC) - Part 6-2: Generic standards - Immunity for
industrial environments
EN 61000-6-4: 2007+A1:2011 Electromagnetic compatibility (EMC) - Part 6-4: Generic standards - Emission
standard for industrial environments
EN 61000-3-2:2014 Electromagnetic compatibility (EMC) - Part 3-2: Limits for harmonic current
emissions (equipment input current ≤16 A per phase)
EN 61000-3-3:2013
Electromagnetic compatibility (EMC) - Part 3-3: Limitation of voltage changes,
voltage fluctuations and flicker in public, low voltage supply systems, for
equipment with rated current ≤16 A per phase and not subject to conditional
connection
Jon Holman-White
Director of Research and Development
Date: 9th October 2018

8Unidrive M/HS Frame 5 to 6 Power Installation Guide
Issue Number: 9
EU Declaration of Conformit y
(including 2006 Machinery Directive)
This declaration is issued under the sole responsibility of the manufacturer. The object of the declaration is in
conformity with the relevant European Union harmonization legislation. The declaration applies to the variable
speed drive products shown below:
The model number may be followed by additional characters that do not affect the ratings.
This declaration relates to these products when used as a safety component of a machine. Only the Safe
Torque Off function may be used for a safety function of a machine. None of the other functions of the drive
may be used to carry out a safety function.
These products fulfil all the relevant provisions of the Machinery Directive 2006/42/EC and the Electromagnetic
Compatibility Directive (2014/30/EU).
EC type examination has been carried out by the following notified body:
TUV Rheinland Industrie Service GmbH
Am Grauen Stein
D-51105 Köln
Germany
EC type-examination certificate numbers:
01/205/5270.01/14 dated 2014-11-11
01/205/5387.01/15 dated 2015-01-29
01/205/5383.02/15 dated 2015-04-21
Notified body identification number: 0035
The harmonized standards used are shown below:
Control Techniques Ltd
The Gro
Newtown
Powys
SY16 3BE
UK
Model
number Interpretation Nomenclature aaaa - bbc ddddde
aaaa Basic series M300, M400, M600, M700, M701, M702, F300, H300, E200, E300, HS30,
HS70, HS71, HS72, M000, RECT
bb Frame size 01, 02, 03, 04, 05, 06, 07, 08, 09, 10, 11
c Voltage rating 1 = 100 V, 2 = 200 V, 4 = 400 V, 5 = 575 V, 6 = 690 V
ddddd Current rating Example 01000 = 100 A
e Drive format
A = 6P Rectifier + Inverter (internal choke), D = Inverter, E = 6P Rectifier +
Inverter (external choke), N = 18P Rectifier + Inverter, T = 12P Rectifier +
Inverter
EN 61800-5-1:2007 Adjustable speed electrical power drive systems - Part 5-1: Safety requirements
- Electrical, thermal and energy
EN 61800-5-2:2007 Adjustable speed electrical power drive systems - Part 5-2: Safety requirements
- Functional
EN ISO 13849-1:2008 Safety of Machinery, Safety-related parts of control systems, General principles
for design
EN ISO 13849-2:2008 Safety of machinery, Safety-related parts of control systems. Validation
EN 61800-3: 2004+A1:2012 Adjustable speed electrical power drive systems - Part 3: EMC requirements
and specific test methods
EN 62061:2005 Safety of machinery, Functional safety of safety related electrical, electronic
and programmable electronic control systems

Unidrive M/HS Frame 5 to 6 Power Installation Guide 9
Issue Number: 9
Person authorised to complete the technical file:
P Knight
Conformity Engineer
Newtown, Powys, UK
IMPORTANT NOTICE
These electronic drive products are intended to be used with appropriate motors, controllers, electrical
protection components and other equipment to form complete end products or systems. Compliance with
safety and EMC regulations depends upon installing and configuring drives correctly, including using the
specified input filters.
The drives must be installed only by professional installers who are familiar with requirements for safety
and EMC. Refer to the Product Documentation. An EMC data sheet is available giving detailed information.
The assembler is responsible for ensuring that the end product or system complies with all the relevant
laws in the country where it is to be used.
G. Williams
Vice President, Technology
Date: 15th February 2016
Place: Newtown, Powys, UK

10 Unidrive M/HS Frame 5 to 6 Power Installation Guide
Issue Number: 9
EU Declaration of Conformit y
(including 2006 Machinery Directive)
This declaration is issued under the sole responsibility of the manufacturer. The object of the declaration is in
conformity with the relevant European Union harmonization legislation. The declaration applies to the variable
speed drive products shown below:
The model number may be followed by additional characters that do not affect the ratings.
This declaration relates to these products when used as a safety component of a machine. Only the Safe
Torque Off function may be used for a safety function of a machine. None of the other functions of the drive
may be used to carry out a safety function.
These products fulfil all the relevant provisions of the Machinery Directive (2006/42/EC) and the Electromagnetic
Compatibility Directive (2014/30/EU).
EC type examination has been carried out by the following notified body:
TUV Rheinland Industrie Service GmbH
Am Grauen Stein
D-51105 Köln
Germany
EC type-examination certificate numbers:
Frame sizes 1 to 4: 01/205/5383.03/18 dated 2018-08-16
Frame sizes 5 to 9: 01/205/5387.02/18 dated 2018-08-16
Notified body identification number: 0035
The harmonized standards used are shown below:
Nidec Control Techniques Ltd
The Gro
Newtown
Powys
SY16 3BE
UK
Model
number Interpretation Nomenclature aaaa - bbc ddddde
aaaa Basic series C300
bb Frame size 01, 02, 03, 04, 05, 06, 07, 08, 09
c Voltage rating 1 = 100 V, 2 = 200 V, 4 = 400 V
ddddd Current rating Example 01000 = 100 A
e Drive format A = 6P Rectifier + Inverter with internal choke, E = 6P Rectifier + Inverter
(external choke)
EN 61800-5-2:2007 Adjustable speed electrical power drive systems - Part 5-2: Safety requirements
- Functional
EN 61800-5-1:2007 (in
extracts)
Adjustable speed electrical power drive systems - Part 5-1: Safety requirements
- Electrical, thermal and energy
EN 61800-3: 2004+A1:2012 Adjustable speed electrical power drive systems - Part 3: EMC requirements
and specific test methods
EN ISO 13849-1:2008 +
AC:2009
Safety of Machinery, Safety-related parts of control systems, General principles
for design
EN 62061:2005 + AC:2010
+ A1:2013
Safety of machinery, Functional safety of safety related electrical, electronic
and programmable electronic control systems
IEC 61508 Parts 1 - 7:2010 Functional safety of electrical/ electronic/programmable electronic safety-
related systems

Unidrive M/HS Frame 5 to 6 Power Installation Guide 11
Issue Number: 9
Person authorised to complete the technical file:
P Knight
Conformity Engineer
Newtown, Powys, UK
IMPORTANT NOTICE
These electronic drive products are intended to be used with appropriate motors, controllers, electrical
protection components and other equipment to form complete end products or systems. It is the
responsibility of the installer to ensure that the design of the complete machine, including its safety-related
control system, is carried out in accordance with the requirements of the Machinery Directive and any
other relevant legislation. The use of a safety-related drive in itself does not ensure the safety of the
machine. Compliance with safety and EMC regulations depends upon installing and configuring drives
correctly, including using the specified input filters. The drive must be installed only by professional
installers who are familiar with requirements for safety and EMC. The assembler is responsible for
ensuring that the end product or system complies with all relevant laws in the country where it is to be
used. For more information regarding Safe Torque Off, refer to the Product Documentation.
Jon Holman-White
Director of Research and Development
Date: 9th October 2018
Place: Newtown, Powys, UK

12 Unidrive M/HS Frame 5 to 6 Power Installation Guide
Issue Number: 9
1 Safety information
1.1 Warnings, Cautions and Notes
1.2 Important safety information. Hazards. Competence of
designers and installers
This guide applies to products which control electric motors either directly (drives) or indirectly
(controllers, option modules and other auxiliary equipment and accessories). In all cases the hazards
associated with powerful electrical drives are present, and all safety information relating to drives and
associated equipment must be observed.
Specific warnings are given at the relevant places in this guide.
Drives and controllers are intended as components for professional incorporation into complete
systems. If installed incorrectly they may present a safety hazard. The drive uses high voltages and
currents, carries a high level of stored electrical energy, and is used to control equipment which can
cause injury. Close attention is required to the electrical installation and the system design to avoid
hazards either in normal operation or in the event of equipment malfunction. System design,
installation, commissioning/start-up and maintenance must be carried out by personnel who have the
necessary training and competence. They must read this safety information and this guide carefully.
1.3 Responsibility
It is the responsibility of the installer to ensure that the equipment is installed correctly with regard to
all instructions given in this guide. They must give due consideration to the safety of the complete
system, so as to avoid the risk of injury both in normal operation and in the event of a fault or of
reasonably foreseeable misuse.
The manufacturer accepts no liability for any consequences resulting from inappropriate, negligent or
incorrect installation of the equipment.
1.4 Compliance with regulations
The installer is responsible for complying with all relevant regulations, such as national wiring
regulations, accident prevention regulations and electromagnetic compatibility (EMC) regulations.
Particular attention must be given to the cross-sectional areas of conductors, the selection of fuses
or other protection, and protective ground (earth) connections.
This guide contains instructions for achieving compliance with specific EMC standards.
All machinery to be supplied within the European Union in which this product is used must comply
with the following directives:
2006/42/EC Safety of machinery.
2014/30/EU: Electromagnetic Compatibility.
A Warning contains information which is essential for avoiding a safety hazard.
A Caution contains information which is necessary for avoiding a risk of damage to the
product or other equipment.
A Note contains information, which helps to ensure correct operation of the product.
WARNING
CAUT IO N
NOTE

Unidrive M/HS Frame 5 to 6 Power Installation Guide 13
Issue Number: 9
Safety information
Product information Mechanical installation Electrical installation Technical data UL listing information
1.5 Electrical hazards
The voltages used in the drive can cause severe electrical shock and/or burns, and could be lethal.
Extreme care is necessary at all times when working with or adjacent to the drive. Hazardous voltage
may be present in any of the following locations:
• AC and DC supply cables and connections
• Output cables and connections
• Many internal parts of the drive, and external option units
Unless otherwise indicated, control terminals are single insulated and must not be touched.
The supply must be disconnected by an approved electrical isolation device before gaining access to
the electrical connections.
The STOP and Safe Torque Off functions of the drive do not isolate dangerous voltages from the
output of the drive or from any external option unit.
The drive must be installed in accordance with the instructions given in this guide. Failure to observe
the instructions could result in a fire hazard.
1.6 Stored electrical charge
The drive contains capacitors that remain charged to a potentially lethal voltage after the AC supply
has been disconnected. If the drive has been energized, the AC supply must be isolated at least ten
minutes before work may continue.
1.7 Mechanical hazards
Careful consideration must be given to the functions of the drive or controller which might result in a
hazard, either through their intended behaviour or through incorrect operation due to a fault. In any
application where a malfunction of the drive or its control system could lead to or allow damage, loss
or injury, a risk analysis must be carried out, and where necessary, further measures taken to reduce
the risk - for example, an over-speed protection device in case of failure of the speed control, or a
fail-safe mechanical brake in case of loss of motor braking.
With the sole exception of the Safe Torque Off function, none of the drive functions must be
used to ensure safety of personnel, i.e. they must not be used for safety-related functions.
The Safe Torque Off function may be used in a safety-related application. The system designer is
responsible for ensuring that the complete system is safe and designed correctly according to the
relevant safety standards.
The design of safety-related control systems must only be done by personnel with the required
training and experience. The Safe Torque Off function will only ensure the safety of a machine if it is
correctly incorporated into a complete safety system. The system must be subject to a risk
assessment to confirm that the residual risk of an unsafe event is at an acceptable level for the
application.
1.8 Access to equipment
Access must be restricted to authorized personnel only. Safety regulations which apply at the place
of use must be complied with.
1.9 Environmental limits
Instructions in this guide regarding transport, storage, installation and use of the equipment must be
complied with, including the specified environmental limits. This includes temperature, humidity,
contamination, shock and vibration. Drives must not be subjected to excessive physical force.
1.10 Hazardous environments
The equipment must not be installed in a hazardous environment (i.e. a potentially explosive
environment).

14 Unidrive M/HS Frame 5 to 6 Power Installation Guide
Issue Number: 9
1.11 Motor
The safety of the motor under variable speed conditions must be ensured.
To avoid the risk of physical injury, do not exceed the maximum specified speed of the motor.
Low speeds may cause the motor to overheat because the cooling fan becomes less effective,
causing a fire hazard. The motor should be installed with a protection thermistor. If necessary, an
electric forced vent fan should be used.
The values of the motor parameters set in the drive affect the protection of the motor. The default
values in the drive must not be relied upon. It is essential that the correct value is entered in the
Motor Rated Current parameter.
1.12 Mechanical brake control
Any brake control functions are provided to allow well co-ordinated operation of an external brake
with the drive. While both hardware and software are designed to high standards of quality and
robustness, they are not intended for use as safety functions, i.e. where a fault or failure would result
in a risk of injury. In any application where the incorrect operation of the brake release mechanism
could result in injury, independent protection devices of proven integrity must also be incorporated.
1.13 Adjusting parameters
Some parameters have a profound effect on the operation of the drive. They must not be altered
without careful consideration of the impact on the controlled system. Measures must be taken to
prevent unwanted changes due to error or tampering.
1.14 Electromagnetic compatibility (EMC)
Installation instructions for a range of EMC environments are provided in the relevant Power
Installation Guide. If the installation is poorly designed or other equipment does not comply with
suitable standards for EMC, the product might cause or suffer from disturbance due to
electromagnetic interaction with other equipment. It is the responsibility of the installer to ensure that
the equipment or system into which the product is incorporated complies with the relevant EMC
legislation in the place of use.

Unidrive M/HS Frame 5 to 6 Power Installation Guide 15
Issue Number: 9
Safety information
Product information
Mechanical installation Electrical installation Technical data UL listing information
2 Product information
2.1 Introduction
This guide provides the information necessary to install the following drive models:
Unidrive Mxxx frame 5 to 6
Unidrive HSxx frame 5 to 6
Commander Cxxx frame 5 to 6
This guide focuses on the drive power section, for example: electrical installation of the supply /
motor cables and mechanical installation of the drive.
For information about the drive control section, for example: parameter set up information, control
and encoder connections please refer to the Control User Guide.
2.2 Model number
The model numbers for the Unidrive M/HS and Commander product range are formed as illustrated
below:
Figure 2-1 Model number
Identification Label
Electrical Specifications
Derivative
Unidrive M200
Unidrive M201
Unidrive M300
Unidrive M400
Unidrive M600
Unidrive M700
Unidrive M701
Unidrive M702
Product Line:
Reserved
0
Optional Build
Customer Code
01 A B 1 00
Customer Code:
00 = 50 Hz
01 = 60 Hz
Reserved:
Conformal Coating:
0 = Standard
IP / NEMA Rating:
1 = IP20 / NEMA 1
Brake Transistor:
B = Brake
Cooling:
A=Air
Documentation
1
Documentation:
Power
Format
M600 - 03 4 00078 A
0 - Supplied separately
1 - English
2 - French
3 - Italian
4 - German
5 - Spanish
Frame Size:
Voltage Rating:
Current Rating:
Heavy Duty current rating x 10
Power Format:
2 - 200 V (200 - 240
- 400 V (380 - 480
- 575 V (500 - 575
- 690 V (500 - 690
±10 %)
4±
±
±
10 %)
5 10 %)
6 10 %)
A - AC in AC out (with internal choke)
D - DC in AC out (Inverter)
C - AC in DC out (Rectifier)
E - AC in AC out (without internal choke)
T 12P rectifier plus inverter- AC in AC out ( )
Unidrive HS70
Unidrive HS71
Unidrive HS72
Unidrive HS30
Commander C200
Commander C300

16 Unidrive M/HS Frame 5 to 6 Power Installation Guide
Issue Number: 9
2.3 Nameplate description
Figure 2-2 Typical drive rating labels (Unidrive M600 labels illustrated)
Refer to
User Guide
Model
Frame
size
Voltage
Heavy Duty
current rating
Drive format
M600-032 00050A
Approvals
Input voltage
Output
voltage
Heavy Duty /
Normal Duty
power rating
Date code
Serial
number
Input
frequency
No.ofphases &
Typical input current for
Normal Duty rating
Heavy Duty /
Normal Duty rating
output current
1710
Key to approvals
CE approval Europe
RCM regulatory
compliance mark Australia
UL / cUL approval USA & Canada
RoHS compliant Europe
Functional safety USA & Canada
Eurasian conformity Eurasia
R
Date code format
The date code is four numbers. The first two numbers indicate the year and the
remaining numbers indicate the week of the year in which the drive was built.
Example:
A date code of 1710 would correspond to week 10 of year 2017.
NOTE

Unidrive M/HS Frame 5 to 6 Power Installation Guide 17
Issue Number: 9
Safety information
Product information
Mechanical installation Electrical installation Technical data UL listing information
2.4 Ratings
Table 2-1 200 V drive ratings, cable sizes and fuse ratings
Table 2-2 400 V drive ratings, cable sizes and fuse ratings
Table 2-3 575 V drive ratings, cable sizes and fuse ratings
* These fuses are fast acting.
Fuses
The AC supply to the drive must be installed with suitable protection against overload and
short-circuits. The following section shows recommended fuse ratings. Failure to observe
this requirement will cause risk of fire.
WARNING
Nominal cables sizes below are based on the cable installation method B2 (ref: IEC60364-
5-52:2001) unless otherwise specified, and are provided as a guide only. Ensure cables
used suit local wiring regulations.
NOTE
Model
Max.
cont.
input
current
Fuse Nominal cable size Normal Duty Heavy Duty
European USA
IEC UL
Input Output Input Output
Max.
cont.
output
current
Nom
power
@
230 V
Motor
power
@
230 V
Max.
cont.
output
current
Nom
power
@
230 V
Motor
power
@
230 V
3ph Nom
Class
Nom
Class
AA A mm2mm2AWG AWG A kW hp A kW hp
05200250 31 40 gG 40 CC,
J or T* 10 10 8 8 30 7.5 10 25 5.5 7.5
06200330 48.8 63 gG 60 CC,
J or T*
16 16 4 4 50 11 15 33 7.5 10
06200440 56.6 63 70 25 25 3 3 58 15 20 44 11 15
Model
Max.
cont.
input
current
Fuse Nominal cable size Normal Duty Heavy Duty
European USA
IEC UL
Input Output Input Output
Max.
cont.
output
current
Nom
power
@
400 V
Motor
power
@
460 V
Max.
cont.
output
current
Nom
power
@
400 V
Motor
power
@
460 V
3ph Nom
Class
Nom
Class
AA A mm2mm2AWG AWG A kW hp A kW hp
05400270 29 40 gG 35 CC,
J or T*
668830
15 20 27 11 20
05400300 40 35 6 6 8 8 31 30 15
06400350 36 63
gR
40 CC, J
or T*
10 10 6 6 38 18.5 25 35 15 25
06400420 46 63 50 16 16 4 4 48 22 30 42 18.5 30
06400470 60 63 70 25 25 3 3 63 30 40 47 22 30
Model
Max.
cont.
input
current
Fuse Nominal cable size Normal Duty Heavy Duty
European USA
IEC UL
Input Output Input Output
Max.
cont.
output
current
Nom
power
@
575 V
Motor
power
@
575 V
Max.
cont.
output
current
Nom
power
@
575 V
Motor
power
@
575 V
3ph Nom
Class
Nom
Class
AA A mm2mm2AWG AWG A kW hp A kW hp
05500030 4.3 10
gG
10 CC,
J or
T*
0.75 0.75 16 16 3.9 2.2 3 3 1.5 2
05500040 5.7 10 10 1 1 14 14 6.1 4 5 4 2.2 3
05500069 9.3 20 20 1.5 1.5 14 14 10 5.5 7.5 6.9 4 5
06500100 13.2 20
gG
20
CC,
J or
T*
2.5 2.5 14 14 12 7.5 10 10 5.5 7.5
06500150 18.7 32 25 4 4 10 10 17 11 15 15 7.5 10
06500190 24.3 40 30 6 6 10 10 22 15 20 19 11 15
06500230 29.4 50 35 10 10 8 8 27 18.5 25 23 15 20
06500290 37.1 50 40 10 10 6 6 34 22 30 29 18.5 25
06500350 46.9 63 50 16 16 6 6 43 30 40 35 22 30
Refer to Chapter 5 Technical data on page 82 for maximum fuse rating, maximum cable
size and peak currents.
NOTE

18 Unidrive M/HS Frame 5 to 6 Power Installation Guide
Issue Number: 9
Table 2-4 Protective ground cable ratings
Typical short term overload limits
The maximum percentage overload limit changes depending on the selected motor. Variations in
motor rated current, motor power factor and motor leakage inductance all result in changes in the
maximum possible overload. Typical values are shown in the table below:
Table 2-5 Typical overload limits
Generally the drive rated current is higher than the matching motor rated current allowing a higher
level of overload than the default setting.
The time allowed in the overload region is proportionally reduced at very low output frequency on
some drive ratings.
Output current
The continuous output current ratings given on the rating label are for maximum 40 C (104 F),
1000 m altitude and 3 kHz switching frequency. Derating is required for higher switching frequencies,
ambient temperatures >40 C (104 F) and higher altitude. For derating information, refer to section
5.1.2 Power and current ratings (Derating for switching frequency and temperature) on page 84.
Input current
The input current is affected by the supply voltage and impedance. The input current given on the
rating label is the typical input current and is stated for a balanced supply.
Input phase conductor size Minimum ground conductor size
≤10 mm2Either 10 mm2 or two conductors of the same cross-sectional area as the input
phase conductor
> 10 mm2and ≤16 mm2The same cross-sectional area as the input phase conductor
> 16 mm2and ≤35 mm216 mm2
> 35 mm2Half of the cross-sectional area of the input phase conductor
Operating mode RFC from cold RFC from 100 % Open loop
from cold
Open loop
from 100 %
Normal Duty overload with motor rated
current = drive rated current 110 % for 165 s 110 % for 9 s 110 % for 165 s 110 % for 9 s
Heavy Duty overload with motor rated
current = drive rated current (size 8 and
below)
200 % for 28 s 200 % for 3 s 150 % for 60 s 150 % for 7 s
The maximum overload level which can be attained is independent of the speed.
NOTE

Unidrive M/HS Frame 5 to 6 Power Installation Guide 19
Issue Number: 9
Safety information
Product information
Mechanical installation Electrical installation Technical data UL listing information
2.5 Drive features
Figure 2-3 Features of the drive power section
Key
1. Braking terminal (for external brake resistor)
2. Internal EMC filter
3. DC bus +
4. DC bus -
5. Motor connections
6. AC supply connections
7. Ground connections
8. Braking terminal for heatsink mounted brake resistor (size 5 only, M600 and above)
15
3
418
4
15
3
7
6
5
431
65
7
2
2

20 Unidrive M/HS Frame 5 to 6 Power Installation Guide
Issue Number: 9
2.5.1 Items supplied with the drive
The drive is supplied with a copy of the Power Installation Guide and a copy of the Control Getting
Started Guide, a safety information booklet, the Certificate of Quality and an accessory kit box
including the items shown in Table 2-6.
Table 2-6 Parts supplied with the drive
* Supplied with Unidrive M700 / M701 / M600 only.
** Supplied with Unidrive M702 only.
Description Size 5 Size 6
Control connectors (1 to 11 and 21 to 31)
x 1* x 1*
Control connectors (1 to 13)
x 1**
Relay connector
x 1
24 V power supply connector
x 1
Grounding bracket
x 1
Surface mounting brackets
x 2 x 2
Grounding clamp
x 1 x 1
Terminal nuts
M6 x 11
Supply and motor connector
x 1 x 1
Finger guard grommets
x 3 x 2
5152