Nilfisk-ALTO POSEIDON 5-32 PA User manual

POSEIDON 5 - NA5
SERVICE MANUAL
ENGLISH

POSEIDON 5 NEW-NA5_en_Ver.1.0_20/12
Preface
This service manual contains detailed description of the main repair work on the cold HPW
POSEIDON 5 - NA5.
Repair work requires a suitable testing workplace with the necessary water and power supply.
If operating errors are evident, refer the customer to the operating instructions.
A fault in the cleaner can have several causes as described in the section on troubleshooting.
Refer to the illustrated spare parts lists during repairs. They show the assembly position and the
sequence in which the individual components should be assembled.
See ”Technical Service Bulletin (TSB) sheets. They include information on technical
modifications that have been made after this repair manual was printed.
”Technical Service Bulletin” sheets are also valid as a supplement to the spare parts list until
publication of a new edition.
Repair manuals and ” Technical Service Bulletin” sheets should be available at the site
where repairs are carried out.
It is not permitted to give them to third parties.
Use original Nilfisk-ALTO spare parts only.

A.
B.
C.
D.
E.
F.
G.
H.
I. Special tools /Spare parts
Wiring diagrams
Adjustment / Test
Service / Repair
Troubleshooting
Function
Construction
Technical data
Safety instructions
66
59-65
56-58
47-55
43 -46
36 -42
30 -35
6 -29
5

Index
4
POSEIDON 5 NEW-NA5_en_Ver.1.0_20/12
A.Safety instructions................................................... 5
B.Technical data.......................................................... 6
C.Constrution
-Overview Unit: .......................................................... 30
- Overview complete motor/pump .............................. 31
D.Function
-Electrical ................................................................... 36
-Funktion PCB............................................................ 37
-Schematic function.................................................... 39
E. Troubleshooting
-Table......................................................................... 43
- Failure description.................................................... 45
F. Service / Repair
-Indification................................................................. 47
-Chassis ..................................................................... 47
-Unloader/ By-pass valve ........................................... 48
-Pump ....................................................................... 50
-Wobble disc / motor ................................................. 54
G. Adjustment / Test
- Torque settings ........................................................ 56

POSEIDON 5 NEW-NA5_en_Ver.1.0_20/12
Safety instructions
5
A
For your own safety
ESD measures
(electrostatic discharge)
Observe valid safety regulations
for electrical equipment. In
particular, observe the following
regulations:
IEC 60335-2-79
EN 60335-2-79
Additionally:
Also see national regulations
Before using the cleaner, always
read the operating instructions
and keep them readily available.
Repair work should be carried
out by persons instructed in
electrical installations or by
trained electricians only.
Take the following ESD precautions before carrying out any
repairs to the electronics:
 Touch the earth conductor before repairing the cleaner
( to discharge electrostatic charge from your body ).
 Wear wrist band if necassary.
 Use a conductive floor covering or a conductive table cover.
 Never touch the printed circuit board or electronic components
( always hold on to plastic ).
 Transport electronic components in conductive packaging
( e.g. ESD bag ).

Technical data
POSEIDON 5 NEW-NA5_en_Ver.1.0_20/12 6
B
Parent item no: Description:
107146700 POSEIDON 5-32 PA 230/1/50 UK
Service data Unit Value
Model
POSEIDON 5-32 PA
Item no. →
107146700
Technical Data ↓
Pump:
Pump pressure water bar
Pressure pump outlet @ Qiec bar 91
Pressure gun outlet @ Qiec bar 82
Retaining pressure* bar 145
Flow. Qiec l/min 9,7
Suction height dry m 1
Suction height primed m 2,5
Pump type NA5 v2
Number of pistons 3
Piston type Full Ceramic
Stroke mm
0
Pump oil type Castrol ALPHASyn 150
Pump oil amount l 0,73
Electric:
Electric data
Control voltage V
Highvoltage (HV) test voltage V 1,5
HV Insulation resistance 1
Earth circuit resistance 0,2
Pump revolutions 1450
Electrical diagram no. 106420558
Unit Data:
Nozzle size, water NT 0475
Max. Inlet temp. (primed) °C -
Max. Inlet temp. (suction) °C 40
Max. Inlet temp. (pressure fed) °C 60
Gun Type ERGO 2000 STD INCL. SWIVEL NILFISK
Primary Lance Type TORNADO PLUS LANCE 1120 BEND
Secondary Lance Type None
Hose
10 M WIRE HOSE 5/16 DN8
Guarantied sound power 82
Impactfactor calculated 2,6
Vibration ISO 5349, lance 1 / lance 2 <1,5 ±1
Protection Class IPX5
Machine incl. standard acc. kg 68
Size - Machine alone L x W x H mm 735x570x1020

Technical data
POSEIDON 5 NEW-NA5_en_Ver.1.0_20/12 7
B
Parent item no: Description:
107146701 POSEIDON 5-32 PAXT 230/1/50 UK
Service data Unit Value
Model
POSEIDON 5-32 PAXT
Item no. →
107146701
Technical Data ↓
Pump:
Pump pressure water bar
Pressure pump outlet @ Qiec bar 94
Pressure gun outlet @ Qiec bar 82
Retaining pressure* bar 145
Flow. Qiec l/min 9,7
Suction height dry m 1
Suction height primed m 2,5
Pump type NA5 v2
Number of pistons 3
Piston type Full Ceramic
Stroke mm
0
Pump oil type Castrol ALPHASyn 150
Pump oil amount l 0,73
Electric:
Electric data
Control voltage V
Highvoltage (HV) test voltage V 1,5
HV Insulation resistance 1
Earth circuit resistance 0,2
Pump revolutions 1450
Electrical diagram no. 106420558
Unit Data:
Nozzle size, water NT 0475
Max. Inlet temp. (primed) °C -
Max. Inlet temp. (suction) °C 40
Max. Inlet temp. (pressure fed) °C 60
Gun Type ERGO 2000 STD INCL. SWIVEL NILFISK
Primary Lance Type TORNADO PLUS LANCE 1120 BEND
Secondary Lance Type TURBOHAMMER PLUS 1040 STRAIGHT W/O NOZZ.
Hose
DN8 x 15 m
Guarantied sound power 82
Impactfactor calculated 2,6
Vibration ISO 5349, lance 1 / lance 2 <1,5 ±1
Protection Class IPX5
Machine incl. standard acc. kg 73
Size - Machine alone L x W x H mm 890x570x1020

Technical data
POSEIDON 5 NEW-NA5_en_Ver.1.0_20/12 8
B
Parent item no: Description:
107146702 POSEIDON 5-47 PA 200/3/50 JP
Service data Unit Value
Model
POSEIDON 5-47 PA
Item no. →
107146702
Technical Data ↓
Pump:
Pump pressure water bar
Pressure pump outlet @ Qiec bar 157
Pressure gun outlet @ Qiec bar 141
Retaining pressure* bar 230
Flow. Qiec l/min 13,6
Suction height dry m 1
Suction height primed m 2,5
Pump type NA5 v2
Number of pistons 3
Piston type Full Ceramic
Stroke mm
0
Pump oil type BP Energol GR-XP220
Pump oil amount l 0,73
Electric:
Electric data
Control voltage V
Highvoltage (HV) test voltage V 1,5
HV Insulation resistance 1
Earth circuit resistance 0,2
Pump revolutions 1450
Electrical diagram no. 106420554
Unit Data:
Nozzle size, water NT 0500
Max. Inlet temp. (primed) °C -
Max. Inlet temp. (suction) °C 40
Max. Inlet temp. (pressure fed) °C 60
Gun Type ERGO 2000 STD INCL. SWIVEL NILFISK
Primary Lance Type TORNADO PLUS LANCE 1120 BEND
Secondary Lance Type None
Hose
10 M WIRE HOSE 5/16 DN8
Guarantied sound power 88
Impactfactor calculated 4,7
Vibration ISO 5349, lance 1 / lance 2 <1,5 ±1
Protection Class IPX5
Machine incl. standard acc. kg 71
Size - Machine alone L x W x H mm 735x570x1020

Technical data
POSEIDON 5 NEW-NA5_en_Ver.1.0_20/12 9
B
Parent item no: Description:
107146703 POSEIDON 5-47 PA 200/3/60 JP
Service data Unit Value
Model
POSEIDON 5-47 PA
Item no. →107146703
Technical Data ↓
Pump:
Pump pressure water bar
Pressure pump outlet @ Qiec bar 157
Pressure gun outlet @ Qiec bar 141
Retaining pressure* bar 230
Flow. Qiec l/min 13,6
Suction height dry m 1
Suction height primed m 2,5
Pump type NA5 v2
Number of pistons 3
Piston type Full Ceramic
Stroke mm
0
Pump oil type BP Energol GR-XP220
Pump oil amount l 0,73
Electric:
Electric data
Control voltage V
Highvoltage (HV) test voltage V 1,5
HV Insulation resistance 1
Earth circuit resistance 0,2
Pump revolutions 1740
Electrical diagram no. 106420554
Unit Data:
Nozzle size, water NT 0500
Max. Inlet temp. (primed) °C -
Max. Inlet temp. (suction) °C 40
Max. Inlet temp. (pressure fed) °C 60
Gun Type ERGO 2000 STD INCL. SWIVEL NILFISK
Primary Lance Type TORNADO PLUS LANCE 1120 BEND
Secondary Lance Type None
Hose
10 M WIRE HOSE 5/16 DN8
Guarantied sound power 88
Impactfactor calculated 4,7
Vibration ISO 5349, lance 1 / lance 2 <1,5 ±1
Protection Class IPX5
Machine incl. standard acc. kg 71
Size - Machine alone L x W x H mm 735x570x1020

Technical data
POSEIDON 5 NEW-NA5_en_Ver.1.0_20/12 10
B
Parent item no: Description:
107146705 POSEIDON 5-41 PA 400/3/50 EU
Service data Unit Value
Model
POSEIDON 5-41 PA
Item no. →
107146705
Technical Data ↓
Pump:
Pump pressure water bar
Pressure pump outlet @ Qiec bar 173
Pressure gun outlet @ Qiec bar 162
Retaining pressure* bar 230
Flow. Qiec l/min 11,6
Suction height dry m 1
Suction height primed m 2,5
Pump type NA5 v2
Number of pistons 3
Piston type Full Ceramic
Stroke mm
0
Pump oil type BP Energol GR-XP220
Pump oil amount l 0,73
Electric:
Electric data
Control voltage V
Highvoltage (HV) test voltage V 1,5
HV Insulation resistance 1
Earth circuit resistance 0,2
Pump revolutions 1450
Electrical diagram no. 106420550
Unit Data:
Nozzle size, water NT 0400
Max. Inlet temp. (primed) °C -
Max. Inlet temp. (suction) °C 40
Max. Inlet temp. (pressure fed) °C 60
Gun Type ERGO 2000 STD INCL. SWIVEL NILFISK
Primary Lance Type FLEXOPOWER PLUS 1120 BEND W/O NOZZLE
Secondary Lance Type None
Hose
DN6 x 10m
Guarantied sound power 88
Impactfactor calculated 4,1
Vibration ISO 5349, lance 1 / lance 2 <1,5 ±1
Protection Class IPX5
Machine incl. standard acc. kg 66
Size - Machine alone L x W x H mm 735x570x1020