Nokia 5630 xpressmusic User manual

5630 XpressMusic RM-431, RM-432

Service Manual Level 1&2

1CONFIDENTIAL

SERVICE MANUAL

Level 1&2

Transceiver characteristics

Band:

RM-431: GSM/EGPRS 850/900/1800/1900

WCDMA 2100/900 and HSDPA/HSUPA

RM-432: GSM/GPRS/EGPRS 850/900/1800/1900

Display:

QVGA display (320 x 240 pixels) 2.2”/ active

area 33.5 mm x 44.6 mm colour display,

Up to 16M colors

Camera:

3.2 Mpix EDOF with flash

Operating System:

S60 3rd Edition, Feature Pack 2

Connections:

Bluetooth 2.0 +EDR, 3.5 mm AV connector, Micro

USB, MicroSD card up to 16 GB, WLAN (RM-431

only)

Transceiver with BL-4CT battery pack

Talk time Standby Note

Up to 7 h (GSM)

Up to 4 h

(WCDMA)

Up to 400 h

(GSM)

Up to 400 h

(WCDMA)

Depends on

network

parameters

and phone

settings

5630 XpressMusic RM-431, RM-432

Service Manual Level 1&2

2CONFIDENTIAL

1. Change history ................................................................................................................................3

2. Copyright ........................................................................................................................................4

3. Warnings and cautions ....................................................................................................................5

3.1 Warnings ..................................................................................................................................5

3.2 Cautions ...................................................................................................................................5

4. ESD protection.................................................................................................................................6

5. Care and maintenance.....................................................................................................................7

6. Battery information.........................................................................................................................8

7. Exploded view.................................................................................................................................9

8. Service devices ..............................................................................................................................10

9. SW-update ....................................................................................................................................11

10. Disassembly instructions.........................................................................................................12

11. Assembly hints ......................................................................................................................20

11.1 Assembling the LCD FLEX................................................................................................20

11.2 Assembling the EARPIECE .....................................................................................................23

11.3 Assembling the 2ND CAMERA BOOT ........................................................................................23

11.4 Assembling the UI SHIELD ....................................................................................................24

11.5 Assembling the CAMERA.......................................................................................................25

11.6 Assembling the antenna......................................................................................................26

11.7 Assembling the C-COVER ......................................................................................................27

11.8 Assembling the A-COVER ......................................................................................................28

11.9 Torque information.............................................................................................................29

12. Solder components .................................................................................................................30

5630 XpressMusic RM-431, RM-432

Service Manual Level 1&2

3CONFIDENTIAL

1. CHANGE HISTORY

Status Version No. Date Comments

Draft 0.1 24.11.2008 First draft

Approved 1.0 13.2.2009 First approved version

The purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to

carry out service to NOKIA products. This Service Manual is to be used only by authorized NOKIA

service suppliers, and the content of it is confidential. Please note that NOKIA provides also

other guidance documents (e.g. Service Bulletins) for service suppliers, follow these regularly

and comply with the given instructions.

While every endeavor has been made to ensure the accuracy of this document, some errors

may exist. If you find any errors or if you have further suggestions, please notify NOKIA using

the address below:

CMO Operation & Logistics

Training and Vendor Development

Multimedia Creation & Support

mailto:Service.Manuals@nokia.com

Please keep in mind also that this documentation is continuously being updated and modified,

so watch always out for the newest version.

5630 XpressMusic RM-431, RM-432

Service Manual Level 1&2

4CONFIDENTIAL

2. COPYRIGHT

Reproduction, transfer, distribution or storage of part or all of the contents in this document in

any form without the prior written permission of Nokia is prohibited.

Nokia, Nokia Connecting People, and Nokia X and Y are trademarks or registered trademarks of

Nokia Corporation. Other product and company names mentioned herein may be trademarks

or tradenames of their respective owners.

Nokia operates a policy of continuous development. Nokia reserves the right to make changes

and improvements to any of the products described in this document without prior notice.

Under no circumstances shall Nokia be responsible for any loss of data or income or any

special, incidental, consequential or indirect damages howsoever caused.

The contents of this document are provided “as is”. Except as required by applicable law, no

warranties of any kind, either express or implied, including, but not limited to, the implied

warranties of merchantability and fitness for a particular purpose, are made in relation to the

accuracy, reliability or contents of this document. Nokia reserves the right to revise this

document or withdraw it at any time without prior notice.

The availability of particular products may vary by region.

IMPORTANT

This document is intended for use by qualified service personnel only.

5630 XpressMusic RM-431, RM-432

Service Manual Level 1&2

5CONFIDENTIAL

3. WARNINGS AND CAUTIONS

Please refer to the phone’s user guide for instructions relating to operation, care and

maintenance including important safety information. Note also the following:

3.1 Warnings

1. CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE

MANAGEMENT SYSTEMS AND ANTI–SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT

CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT

THE VEHICLE DEALER/MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE

ELECTRONIC SYSTEMS TO RF ENERGY.

2. THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN

POTENTIALLY EXPLOSIVE ATMOSPHERES, EG PETROL STATIONS (SERVICE STATIONS),

BLASTING AREAS ETC.

3. OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES,

MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL

DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU

HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO

INTERFERENCE.

3.2 Cautions

1. Servicing and alignment must be undertaken by qualified personnel only.

2. Ensure all work is carried out at an anti–static workstation and that an anti–static wrist

strap is worn.

3. Use only approved components as specified in the parts list.

4. Ensure all components, modules screws and insulators are correctly re–fitted after

servicing and alignment.

5. Ensure all cables and wires are repositioned correctly.

5630 XpressMusic RM-431, RM-432

Service Manual Level 1&2

6CONFIDENTIAL

4. ESD PROTECTION

Nokia requires that service points have sufficient ESD protection (against

static electricity) when servicing the phone.

Any product of which the covers are removed must be handled with ESD

protection. The SIM card can be replaced without ESD protection if the

product is otherwise ready for use.

To replace the covers ESD protection must be applied.

All electronic parts of the product are susceptible to ESD. Resistors, too, can

be damaged by static electricity discharge.

All ESD sensitive parts must be packed in metallized protective bags during

shipping and handling outside any ESD Protected Area (EPA).

Every repair action involving opening the product or handling the product

components must be done under ESD protection.

ESD protected spare part packages MUST NOT be opened/closed out of an

ESD Protected Area.

For more information and local requirements about ESD protection and ESD

Protected Area, contact your local Nokia After Market Services representative.

5630 XpressMusic RM-431, RM-432

Service Manual Level 1&2

7CONFIDENTIAL

5. CARE AND MAINTENANCE

This product is of superior design and craftsmanship and should be treated with care. The

suggestions below will help you to fulfill any warranty obligations and to enjoy this product

for many years.

•Keep the phone and all its parts and accessories out of the reach of small children.

•Keep the phone dry. Precipitation, humidity and all types of liquids or moisture can

contain minerals that will corrode electronic circuits.

•Do not use or store the phone in dusty, dirty areas. Its moving parts can be damaged.

•Do not store the phone in hot areas. High temperatures can shorten the life of

electronic devices, damage batteries, and warp or melt certain plastics.

•Do not store the phone in cold areas. When it warms up (to its normal temperature),

moisture can form inside, which may damage electronic circuit boards.

•Do not drop, knock or shake the phone. Rough handling can break internal circuit

boards.

•Do not use harsh chemicals, cleaning solvents, or strong detergents to clean the phone.

•Do not paint the phone. Paint can clog the moving parts and prevent proper operation.

•Use only the supplied or an approved replacement antenna. Unauthorised antennas,

modifications or attachments could damage the phone and may violate regulations

governing radio devices.

All of the above suggestions apply equally to the product, battery, charger or any accessory.

5630 XpressMusic RM-431, RM-432

Service Manual Level 1&2

8CONFIDENTIAL

6. BATTERY INFORMATION

Note: A new battery’s full performance is achieved only after two or three complete charge

and discharge cycles! The battery can be charged and discharged hundreds of times but it will

eventually wear out.

When the operating time (talk-time and standby time) is noticeably shorter than normal, it is

time to buy a new battery. Use only batteries approved by the phone manufacturer and

recharge the battery only with the chargers approved by the manufacturer.

Unplug the charger when not in use. Do not leave the battery connected to a charger for

longer than a week, since overcharging may shorten its lifetime.

If left unused a fully charged battery will discharge itself over time Temperature extremes can

affect the ability of your battery to charge.

For good operation times with Ni-Cd/NiMh batteries, discharge the battery from time to time

by leaving the product switched on until it turns itself off (or by using the battery discharge

facility of any approved accessory available for the product).

Do not attempt to discharge the battery by any other means Use the battery only for its

intended purpose.

Never use any charger or battery which is damaged.

Do not short-circuit the battery. Accidental short-circuiting can occur when a metallic object

(coin, clip or pen) causes direct connection of the + and - terminals of the battery (metal strips

on the battery) for example when you carry a spare battery in your pocket or purse. Short-

circuiting the terminals may damage the battery or the connecting object.

Leaving the battery in hot or cold places, such as in a closed car in summer or winter

conditions, will reduce the capacity and lifetime of the battery. Always try to keep the battery

between 15°C and 25°C (59°F and 77°F).

A phone with a hot or cold battery may temporarily not work, even when the battery is fully

charged. Batteries’ performance is particularly limited in temperatures well below freezing.

Do not dispose batteries in a fire! Dispose of batteries according to local regulations (e.g.

recycling).

Do not dispose as household waste.

5630 XpressMusic RM-431, RM-432

Service Manual Level 1&2

9CONFIDENTIAL

7. EXPLODED VIEW

See corresponding ITEM/CIRCUIT REF in the Spare Parts Service Bulletins on NOL.

5630 XpressMusic RM-431, RM-432

Service Manual Level 1&2

10 CONFIDENTIAL

8. SERVICE DEVICES

FLS-5 Flash device

RJ-230 Universal Soldering Jig

BP-4CT internal battery

CA-101 Service cable AC-10 charger

NMP standard toolkit (v2)

For more information, refer to the

Service Bulletin (SB-011) on NOKIA

Online. Supplier or manufacturer

contacts for tool re-order can be

found in “Recommended service

equipment” document on NOKIA

Online.

5630 XpressMusic RM-431, RM-432

Service Manual Level 1&2

11 CONFIDENTIAL

9. SW-UPDATE

Flash concept – (Point of Sales)

To use the FLS-5 Flash Dongle, you have to follow the user guide inside the sales package.

Please check always for the latest version of flash software which is available on Nokia Online.

5630 XpressMusic RM-431, RM-432

Service Manual Level 1&2

12 CONFIDENTIAL

10. DISASSEMBLY INSTRUCTIONS

Slide the BATTERY COVER back. Remove the BATTERY COVER and remove the

battery.

Unscrew the two T6+ screws. Use the tweezers to remove the screws.

5630 XpressMusic RM-431, RM-432

Service Manual Level 1&2

13 CONFIDENTIAL

Carefully wedge the SRT-6 tool under the edge of

the A-COVER and work carefully around the cover

to release the 7 clips. Note: Be careful with the

clips, they break easily.

Pull the C-COVER outwards around the cover with

the SRT-6 tool when opening the A-COVER.

Pull the C-COVER outwards to carefully release the

lower side clips.

To release the middle clip, first lift the top of the

A-COVER.

5630 XpressMusic RM-431, RM-432

Service Manual Level 1&2

14 CONFIDENTIAL

Then slide the A-COVER to the direction shown in

the picture to release the middle clip.

Before removing the A-COVER, make sure that you

have released all 7 clips.

Remove the A-COVER.

Remove the ALPHA KEYMAT.

Unscrew the four T6+ screws. Use the tweezers to remove the screws.

5630 XpressMusic RM-431, RM-432

Service Manual Level 1&2

15 CONFIDENTIAL

To remove the assembly, stretch the C-COVER

outwards over the audio connector.

Stretch the C-cover outwards to release the clip

which holds the assembly in place.

The cover and the assembly have now been

separated.

Unscrew the T6+ screw to remove the antenna.

5630 XpressMusic RM-431, RM-432

Service Manual Level 1&2

16 CONFIDENTIAL

Remove the antenna. Note: The IHF speakers are

inside the ANTENNA MODULE and are not

changeable spare parts.

Use the SS-93 tool to release the connector of the

UI.

Release the clips on both sides of the PWB. Slide the PWB out of the UI SHIELD. Make sure the

third clip is also open.

Remove the PWB. Use the dental tool to release the EARPIECE.

5630 XpressMusic RM-431, RM-432

Service Manual Level 1&2

17 CONFIDENTIAL

Remove the EARPIECE with the tweezers. Use the dental tool to lift and release the

adhesive net.

Use the tweezers to remove the adhesive net and

clear all adhesive residuals.

Use the SS-93 tool to open the connector of the

LCD.

5630 XpressMusic RM-431, RM-432

Service Manual Level 1&2

18 CONFIDENTIAL

Carefully wedge the SS-93 tool under the LCD

MODULE and gently work the tool around the LCD

MODULE.

Use the SS-93 tool to release the LCD MODULE.

Note! The LCD MODULE is glued on the PWB.

Separate the LCD MODULE from the PWB.

Note: Only remove the LCD MODULE if it is

damaged. It cannot be used again after it has

been removed.

Use the tweezers to release the CAMERA BOOT.

5630 XpressMusic RM-431, RM-432

Service Manual Level 1&2

19 CONFIDENTIAL

Remove the CAMERA BOOT.

Use the SS-88 tool to release the CAMERA.

Remove the CAMERA.

End of disassembly.

5630 XpressMusic RM-431, RM-432

Service Manual Level 1&2

20 CONFIDENTIAL

11. ASSEMBLY HINTS

11.1 Assembling the LCD FLEX

Position the holes in the protective foil of the LCD

ADHESIVE into the holes on the PWB and then

place the U-shaped LCD ADHESIVE on the U-shaped

copper area of the PWB.

Note that the liner of the LCD ADHESIVE can be

used as a guide when aligning and placing the

LCD ADHESIVE on the PWB.

Make sure that the LCD ADHESIVE is glued to the

PWB.

Remove the protective foil with tweezers. Attach the LCD connector (part 1).

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