Nokia E62 User manual

Service Manual
RM-88 (Nokia E62)
Mobile Terminal
Part No: 9250256 (Issue 1)
Nokia Customer Care
COMPANY CONFIDENTIAL
Copyright © 2006 Nokia. All rights reserved.

Nokia E62 Service Manual Structure
1 General Information
2 Parts Lists and Component Layouts
3 Service Software Instructions
4 Service Tools and Service Concepts
5 Disassembly / Reassembly Instructions
6 BB Troubleshooting and Manual Tuning Guide
7 RF Troubleshooting and Manual Tuning Guide
8 System Module
9 Schematics
Glossary
RM-88
Nokia E62 Service Manual Structure Nokia Customer Care
Issue 1 COMPANY CONFIDENTIAL Page ix
Copyright © 2006 Nokia. All rights reserved.

Battery information
Note: A new battery's full performance is achieved only after two or three complete charge and
discharge cycles!
The battery can be charged and discharged hundreds of times but it will eventually wear out. When the
operating time (talk-time and standby time) is noticeably shorter than normal, it is time to buy a new battery.
Use only batteries approved by the phone manufacturer and recharge the battery only with the chargers
approved by the manufacturer. Unplug the charger when not in use. Do not leave the battery connected to
a charger for longer than a week, since overcharging may shorten its lifetime. If left unused a fully charged
battery will discharge itself over time.
Temperature extremes can affect the ability of your battery to charge.
For good operation times with Ni-Cd/NiMh batteries, discharge the battery from time to time by leaving the
product switched on until it turns itself off (or by using the battery discharge facility of any approved accessory
available for the product). Do not attempt to discharge the battery by any other means.
Use the battery only for its intended purpose.
Never use any charger or battery which is damaged.
Do not short-circuit the battery. Accidental short-circuiting can occur when a metallic object (coin, clip or
pen) causes direct connection of the + and - terminals of the battery (metal strips on the battery) for example
when you carry a spare battery in your pocket or purse. Short-circuiting the terminals may damage the battery
or the connecting object.
Leaving the battery in hot or cold places, such as in a closed car in summer or winter conditions, will reduce
the capacity and lifetime of the battery. Always try to keep the battery between 15°C and 25°C (59°F and 77°
F). A phone with a hot or cold battery may temporarily not work, even when the battery is fully charged.
Batteries' performance is particularly limited in temperatures well below freezing.
Do not dispose of batteries in a fire!
Dispose of batteries according to local regulations (e.g. recycling). Do not dispose as household waste.
RM-88
Nokia Customer Care Battery information
Page viii COMPANY CONFIDENTIAL Issue 1
Copyright © 2006 Nokia. All rights reserved.

Company Policy
Our policy is of continuous development; details of all technical modifications will be included with service
bulletins.
While every endeavour has been made to ensure the accuracy of this document, some errors may exist. If
any errors are found by the reader, NOKIA MOBILE PHONES Business Group should be notified in writing/e-
mail.
Please state:
• Title of the Document + Issue Number/Date of publication
• Latest Amendment Number (if applicable)
• Page(s) and/or Figure(s) in error
Please send to:
NOKIA CORPORATION
Nokia Mobile Phones Business Group
Nokia Customer Care
PO Box 86
FIN-24101 SALO
Finland
E-mail: [email protected]
RM-88
Company Policy Nokia Customer Care
Issue 1 COMPANY CONFIDENTIAL Page vii
Copyright © 2006 Nokia. All rights reserved.

Care and maintenance
This product is of superior design and craftsmanship and should be treated with care. The suggestions below
will help you to fulfil any warranty obligations and to enjoy this product for many years.
• Keep the phone and all its parts and accessories out of the reach of small children.
•Keep the phone dry. Precipitation, humidity and all types of liquids or moisture can contain minerals that
will corrode electronic circuits.
• Do not use or store the phone in dusty, dirty areas. Its moving parts can be damaged.
•Do not store the phone in hot areas. High temperatures can shorten the life of electronic devices, damage
batteries, and warp or melt certain plastics.
• Do not store the phone in cold areas. When it warms up (to its normal temperature), moisture can form
inside, which may damage electronic circuit boards.
• Do not drop, knock or shake the phone. Rough handling can break internal circuit boards.
• Do not use harsh chemicals, cleaning solvents, or strong detergents to clean the phone.
• Do not paint the phone. Paint can clog the moving parts and prevent proper operation.
• Use only the supplied or an approved replacement antenna. Unauthorised antennas, modifications or
attachments could damage the phone and may violate regulations governing radio devices.
All of the above suggestions apply equally to the product, battery, charger or any accessory.
RM-88
Nokia Customer Care Care and maintenance
Page vi COMPANY CONFIDENTIAL Issue 1
Copyright © 2006 Nokia. All rights reserved.

ESD protection
Nokia requires that service points have sufficient ESD protection (against static electricity) when servicing
the phone.
Any product of which the covers are removed must be handled with ESD protection. The SIM card can be
replaced without ESD protection if the product is otherwise ready for use.
To replace the covers ESD protection must be applied.
All electronic parts of the product are susceptible to ESD. Resistors, too, can be damaged by static electricity
discharge.
All ESD sensitive parts must be packed in metallized protective bags during shipping and handling outside
any ESD Protected Area (EPA).
Every repair action involving opening the product or handling the product components must be done under
ESD protection.
ESD protected spare part packages MUST NOT be opened/closed out of an ESD Protected Area.
For more information and local requirements about ESD protection and ESD Protected Area, contact your local
Nokia After Market Services representative.
RM-88
ESD protection Nokia Customer Care
Issue 1 COMPANY CONFIDENTIAL Page v
Copyright © 2006 Nokia. All rights reserved.

Warnings and cautions
Warnings
• IF THE DEVICE CAN BE INSTALLED IN A VEHICLE, CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED
WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI-SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT
CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/
MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY.
•THE PRODUCT MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES,
FOR EXAMPLE, PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC.
• OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY INTERFERE
WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE
MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY
ALSO BE SUBJECT TO INTERFERENCE.
• BEFORE MAKING ANY TEST CONNECTIONS, MAKE SURE YOU HAVE SWITCHED OFF ALL EQUIPMENT.
Cautions
• Servicing and alignment must be undertaken by qualified personnel only.
• Ensure all work is carried out at an anti-static workstation and that an anti-static wrist strap is worn.
• Ensure solder, wire, or foreign matter does not enter the telephone as damage may result.
• Use only approved components as specified in the parts list.
• Ensure all components, modules, screws and insulators are correctly re-fitted after servicing and
alignment.
• Ensure all cables and wires are repositioned correctly.
•Never test a mobile phone WCDMA transmitter with full Tx power, if there is no possibility to perform the
measurements in a good performance RF-shielded room. Even low power WCDMA transmitters may disturb
nearby WCDMA networks and cause problems to 3G cellular phone communication in a wide area.
• During testing never activate the GSM or WCDMA transmitter without a proper antenna load, otherwise
GSM or WCDMA PA may be damaged.
RM-88
Nokia Customer Care Warnings and cautions
Page iv COMPANY CONFIDENTIAL Issue 1
Copyright © 2006 Nokia. All rights reserved.

Copyright
Copyright © 2006 Nokia. All rights reserved.
Reproduction, transfer, distribution or storage of part or all of the contents in this document in any form
without the prior written permission of Nokia is prohibited.
Nokia, Nokia Connecting People, and Nokia X and Y are trademarks or registered trademarks of Nokia
Corporation. Other product and company names mentioned herein may be trademarks or tradenames of
their respective owners.
Nokia operates a policy of continuous development. Nokia reserves the right to make changes and
improvements to any of the products described in this document without prior notice.
Under no circumstances shall Nokia be responsible for any loss of data or income or any special, incidental,
consequential or indirect damages howsoever caused.
The contents of this document are provided "as is". Except as required by applicable law, no warranties of
any kind, either express or implied, including, but not limited to, the implied warranties of merchantability
and fitness for a particular purpose, are made in relation to the accuracy, reliability or contents of this
document. Nokia reserves the right to revise this document or withdraw it at any time without prior notice.
The availability of particular products may vary by region.
IMPORTANT
This document is intended for use by qualified service personnel only.
RM-88
Copyright Nokia Customer Care
Issue 1 COMPANY CONFIDENTIAL Page iii
Copyright © 2006 Nokia. All rights reserved.

Amendment Record Sheet
Amendment No Date Inserted By Comments
Issue 1 06/2006 ET
RM-88
Nokia Customer Care Amendment Record Sheet
Page ii COMPANY CONFIDENTIAL Issue 1
Copyright © 2006 Nokia. All rights reserved.

RM-88
Nokia Customer Care Nokia E62 Service Manual Structure
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Page x COMPANY CONFIDENTIAL Issue 1
Copyright © 2006 Nokia. All rights reserved.

1 — General Information
Nokia Customer Care
Issue 1 COMPANY CONFIDENTIAL Page 1 –1
Copyright © 2006 Nokia. All rights reserved.

Battery endurance
Battery Capacity (mAh) Talk time Stand-by
BP-5L 1500 up to 6 hrs up to 12 days
Charging times
ACP-4
2 h 10 min
Environmental conditions
Environmental condition Ambient temperature Notes
Normal operation -15oC...+55oCSpecifications fulfilled
Reduced performance -25oC...-15oC
+55oC...+70oC
Operational for shorts periods
only
Intermittent operation -40oC...-15oC
+70oC...+85 oC
Operation not guaranteed but an
attempt to operate does not
damage the phone.
No operation or storage <-40oC...>+85oCNo storage or operation: an
attempt may damage the phone.
Charging allowed -25oC...+50oC
Long term storage conditions 0oC...+85oC
DC characteristics
Signal Min Nom Max Note
VBAT 3.1V 3.7V 4.2V (charging
high limit voltage
3.1V SW cut off
RM-88
General Information Nokia Customer Care
Issue 1 COMPANY CONFIDENTIAL Page 1 –9
Copyright © 2006 Nokia. All rights reserved.

Enhancement Type
Advanced Car Kit CK-7W
Mobile Charger DC-4
Technical specifications
Transceiver general specifications
Unit Dimensions (L x W x T) Weight (g) Volume (cm3)
Transceiver with BP-5L
1500mAh li-ion battery
back
117.1 x 69.7 x 17.8 / 13.3
mm
144 (including BP-5L
battery)
103.4
Main RF characteristics for GSM850/900/1800/1900 phones
Parameter Unit
Cellular system GSM850, EGSM900 and GSM1800/1900
Rx frequency band GSM850: 869-894 MHz
EGSM900: 925 - 960 MHz
GSM1800: 1805 - 1880 MHz
GSM1900: 1930 - 1990 MHz
Tx frequency band GSM850: 824-849 MHz
EGSM900: 880 - 915 MHz
GSM1800: 1710 - 1785 MHz
GSM1900: 1850 - 1910 MHz
Output power GSM850: +5 ... + 33 dBm/3.2mW .. 2W
GSM900: +5...+31.2dBm / 3.2mW.. 1.3 W
GSM1800: +0 … +30dBm/1.0mW … 1W
GSM1900: 0...30.9dBm/1.0mW... 1.26W
Number of RF channels GSM850: 123
GSM900: 173
GSM1800: 373
GSM1900: 298
Channel spacing 200 kHz
Number of Tx power levels GSM850: 15
GSM900: 15
GSM1800: 16
GSM1900: 16
RM-88
Nokia Customer Care General Information
Page 1 –8 COMPANY CONFIDENTIAL Issue 1
Copyright © 2006 Nokia. All rights reserved.

Enhancement Type
Wireless Boom Headset HS-4W
Wireless Headset HDW-3
Wireless Headset HS-26W
Wireless Headset HS-11W
Wireless Clip-on Headset HS-21W
Wireless Headset HS-36W
Wireless Headset HS-58W
Table 2 Data
Enhancement Type
Connectivity cable DKE-2
Mini SD card 128 MB MU-17
Mini SD card 256 MB MU-18
Mini SD card 512 MB MU-23
Mini SD card 1GB MU-24
Table 3 Power
Enhancement Type
Battery BP-5L
Nokia Compact Charger AC-3U
Nokia Travel Charger AC-4U
Charger Adapter CA-44
Table 4 Messaging
Enhancement Type
Wireless Keyboard upgrade SU-8W
Table 5 Positioning
Enhancement Type
Wireless GPS Module update LD-1W
Table 6 Car
Enhancement Type
Wireless Plug-in Car Handsfree HF-6W
RM-88
General Information Nokia Customer Care
Issue 1 COMPANY CONFIDENTIAL Page 1 –7
Copyright © 2006 Nokia. All rights reserved.

Productivity
• SMS, MMS and email
• MS Word, PowerPoint , Excel and Adobe PDF viewers
• PIM (Calendar & Contacts)
• Internet browser
• Video streaming (3GPP)
• Logs (last calls , timers and history list)
• Instant messaging
•JavaTM MIDP 2.0, CLDC 1.13D API, PIM API, File access API
• MP3
• Data Transfer
• Settings Wizard/Access Point Configurator
Sales package
• Transceiver RM-88
• BP-5L Li-ion Battery Cell
• AC-4U Charger
• User Guide
• CD-ROM
• Headset HS-40
• USB Cable DKE-2
• Quick Start Guide
Product and module list
Module name Type code Notes
System/RF Module 1QR Main PWB with components
EL-Dome sheet
Chassis Assy
Display Module
Keyboard
A-cover Assy
SW Module
Mobile enhancements
Table 1 Audio
Enhancement Type
Mono Headset HS-40
Basic Stereo Headset HS-47
RM-88
Nokia Customer Care General Information
Page 1 –6 COMPANY CONFIDENTIAL Issue 1
Copyright © 2006 Nokia. All rights reserved.

RM-88 product selection
RM-88 is a GSM handportable phone, supporting the EGSM 850/900/1800/1900 bands.
The MMS implementation follows the OMA MMS standard release 1.2.
WAP 2.0 compatible browser supports XHTML Mobile Profile (MP) and uses a TCP/IP stack to communicate
with a gateway in network.
RM-88 uses Symbian 9.1a operating system and supports also MIDP Java 2.0 & CLDC1.1, providing a good
platform for 3rd party applications.
Figure 1 View of RM-88
RM-88 product features and sales package
Bearers & transport
• GSM Quadband World Phone E850/900/1800/1900 EGPRS (class B, Multislot class 11)
Software platform
• SW platform: Nokia Series 60 rel 3.0
Connectivity
• Bluetooth (Headset & Handsfree profiles, BIP, GOP)
• Mini SD Card
• Mini-USB interface
• PC Suite connectivity with USB & Bluetooth
RM-88
General Information Nokia Customer Care
Issue 1 COMPANY CONFIDENTIAL Page 1 –5
Copyright © 2006 Nokia. All rights reserved.

RM-88
Nokia Customer Care General Information
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Copyright © 2006 Nokia. All rights reserved.

Table of Contents
RM-88 product selection........................................................................................................................................1–5
RM-88 product features and sales package.........................................................................................................1–5
Product and module list........................................................................................................................................1–6
Mobile enhancements............................................................................................................................................1–6
Technical specifications.........................................................................................................................................1–8
Transceiver general specifications..................................................................................................................1–8
Main RF characteristics for GSM850/900/1800/1900 phones.......................................................................1–8
Battery endurance.............................................................................................................................................1–9
Environmental conditions................................................................................................................................1–9
List of Tables
Table 1 Audio..........................................................................................................................................................1–6
Table 2 Data............................................................................................................................................................1–7
Table 3 Power.........................................................................................................................................................1–7
Table 4 Messaging..................................................................................................................................................1–7
Table 5 Positioning................................................................................................................................................1–7
Table 6 Car...............................................................................................................................................................1–7
List of Figures
Figure 1 View of RM-88..........................................................................................................................................1–5
RM-88
General Information Nokia Customer Care
Issue 1 COMPANY CONFIDENTIAL Page 1 –3
Copyright © 2006 Nokia. All rights reserved.

RM-88
Nokia Customer Care General Information
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RM-88
Nokia Customer Care General Information
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Copyright © 2006 Nokia. All rights reserved.
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