Norac NITRO User manual

NIT
R
O
(Miller Technologies 90/120ft Boom)
Installation Manual
NT3

Printed in Canada
Copyright 2012 by NORAC Systems International Inc.
Reorder P/N: UC4.5-BC-NT3-INST Rev C (Nitro-Miller Technologies 90/120ft Boom)
NOTICE: NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and
without the requirement to update products sold previously. Every effort has been made to ensure the accuracy of the information
contained in this manual. The technical information in this manual was reviewed at the time of approval for publication.

Contents
1Introduction................................................................................................................ 1
2General UC4.5 System Layout................................................................................. 2
3Kit Parts ...................................................................................................................... 3
4Pre-Install Checklist................................................................................................... 8
5Ultrasonic Sensor Installation .................................................................................. 9
6Roll Sensor Installation............................................................................................ 13
7Electrical Installation ............................................................................................... 15
8Hydraulic Installation .............................................................................................. 19
9Software Setup......................................................................................................... 22
10Cable Drawings ........................................................................................................ 23

1
1Introduction
Congratulations on your purchase of the NORAC UC4.5 Spray Height Control System. This
system is manufactured with top quality components and is engineered using the latest
technology to provide operating reliability unmatched for years to come.
When properly used the system can provide protection from sprayer boom damage, improve
sprayer efficiency, and ensure chemicals are applied correctly.
Please take the time to read this manual completely before attempting to install the system. A
thorough understanding of this manual will ensure that you receive the maximum benefit from
the system.
Your input can help make us better! If you find issues or have suggestions regarding the parts
list or the installation procedure, please don’t hesitate to contact us.
Every effort has been made to ensure the accuracy of the information contained in
this manual. All parts supplied are selected to specially fit the sprayer to facilitate
a complete installation. However, NORAC cannot guarantee all parts fit as
intended due to the variations of the sprayer by the manufacturer.
Please read this manual in its entirety before attempting installation.

2
2General UC4.5 System Layout
Figure 1 illustrates the general layout of the UC4.5 system components:
Figure 1: General UC4.5 System Layout

3
3Kit Parts
3.1 Kit Overview
Figure 2: NT3 System Parts

4
3.2 Hydraulic Plumbing
Figure 3: NT3 Hydraulic Plumbing

5
3.3 List of Parts
Item Part Number Name Quantity
B05 44706-01 KIT CABLE TIE BLACK 10 PCS 21 IN 150 PCS 7.5 IN 1
B10 44729 MOUNTING BRACKET NITRO UNIVERSAL SPRING BREAKAWAY 2
B12 44700-05 MOUNTING BRACKET VALVE NITRO BC KIT 1
B16 44701-01 KIT ACCESS PANEL CAB 1
C01 44653-10 CABLE UC4.5 ADAPTER MOLEX TO DEUTSCH 1
C02 44688 CABLE VALVE DISCONNECT EXTENSION 4FT 1
C03 44656D CABLE VALVE VARIABLE RATE DT 1
C04 44651 CABLE VALVE EXTENSION 1
C05 43210-20 CABLE UC5 NETWORK 18 AWG 20M 2
C06 43210-15 CABLE UC5 NETWORK 18 AWG 15M 1
C08 43220-03 CABLE UC5 NETWORK 14 AWG 3M 1
C10 44650-58 CABLE UC4.5 POWER NITRO 1
E01 45100 UC4.5 BOOM CONTROL PANEL 1
E03 43742 UC5 ROLL SENSOR W TEMPERATURE PROBE 1
E04 43741 UC5 ROLL SENSOR VER. 2 1
E05 43750 UC5 ULTRASONIC SENSOR 2
E11 43765 UC5 NETWORK COUPLER 8-WAY 1
E12 43764 UC5 NETWORK COUPLER 2-WAY 2
E20 43764T UC5 NETWORK COUPLER 2-WAY WITH TERMINATOR 2
H04 44863-39 HOSE ASSEMBLY 122R2-06 86 IN L 6FORX45 8FORX90 2
H06 44863-42 HOSE ASSEMBLY 122R2-06 110 IN L 6FORX90 8FORX 1
H08 44863-43 HOSE ASSEMBLY 122R2-06 144 IN L 6FORX90 8FORX 1
H10 44865-40 HYDRAULICS FITTING KIT - NT4 1
M01
UC4.5-BC-MANUAL-
OPERATOR
OPERATOR MANUAL UC4.5 SPRAY HEIGHT CONTROL 1
M02 UC4.5-BC-NT3-INST MANUAL INSTALLATION UC4.5 NITRO 90/120 1
M06 45015 ANTI-SEIZE LUBRICANT KIT 1
P03 105882 UC5 NETWORK 6 PIN PLUG 3
V01 44963D VALVE BLOCK ASSEMBLY 2 STATION CC/LS PROP DT 4 BOLT 1
3.4 Optional Main Lift Kit
An optional main lift sensor kit is available for purchase from NORAC.
Part Number Name
4570BC UC4.5 MAIN LIFT OPTION - 44743

6
3.5 Hydraulic Fitting Kit Details (P/N: 44865-40)
Item Part Number Name Quantity
Picture
F01 104369 PLUG - 6MBP 2
F02 44917 MALE ADAPTER - 6MB-6MOR 4
F04 104886 MALE ADAPTER - 8MB-8MOR 2
F05 104884 MALE TO FEMALE ADAPTER - 6MOR 8FORX 2
F06 105184 .018" INLINE ORIFICE - O-RING GROOVE ON FACE 2
F07 106156 MALE TO FEMALE ADAPTER - 8MOR 6FOR 2
F08 44948 ORIFICE INSERT .067" 2
F09 101827 PLUG - 8MBP 2
F11 104885 TEE ADAPTER - 8FORXR 8MORT 2
F12 44928 ORIFICE INSERT .047 IN ONE WAY 2

7
Item Part Number Name Quantity
Picture
F13 104592 O-RING HYD 3/8 IN FLAT FACE 2
F14 106519 90 DEGREE ADAPTER - 8MOR 8FORX90 4
6 M B - 6 M OR X 90
SIZE IN
1/16TH'S
GENDER: MALE
OR FEMALE
90° ANGLE
SWIVEL
TYPE
GENDER
SIZE
TYPE:
B - ORB
J - JIC
OR - FLAT
FACE
P - PIPE
Fitting Name
Example:
Note: Not all fittings are required for this kit.
Note: Fittings F05, F06, F07 are not required if the sprayer does not have wing
accumulators.
The use of dielectric grease is not recommended on any NORAC electrical
connections.
To ensure all stainless steel hardware does not gall or seize apply a light coating of
the supplied Permatex Anti-seize grease (M06) to all threaded parts upon
installation. Permatex Anti-seize lubricant is preferred, but other similar anti-seize
products may be used.