norbar Pro-Test 60 SERIES 2 User manual

OPERATOR’S MANUAL
PROFESSIONAL TORQUE TESTER
PRO-TEST 60, 400 & 1500 SERIES 2
FOR USE WITH PRO-TEST’S FITTED WITH VERSION
37701.305 SOFTWARE
Part Number 34299 | Issue 5 | Original Instructions (English)
NORBAR TORQUE TOOLS LTD
Wildmere Road, Banbury,
Oxfordshire, OX16 3JU
UNITED KINGDOM
Tel + 44 (0)1295 270333
Email enquir[email protected]
NORBAR TORQUE TOOLS
45–47 Raglan Avenue, Edwardstown,
SA 5039
AUSTRALIA
Tel + 61 (0)8 8292 9777
Email enquir[email protected]
NORBAR TORQUE TOOLS INC
36400 Biltmore Place, Willoughby,
Ohio, 44094
USA
Tel + 1 866 667 2279
Email inquir[email protected]
NORBAR TORQUE TOOLS PTE LTD
194 Pandan Loop
#07-20 Pantech Business Hub
SINGAPORE 128383
Tel + 65 6841 1371
Email [e-mail]
NORBAR TORQUE TOOLS (SHANGHAI) LTD
91 Building-7F, No.1122 North Qinzhou Rd,
Xuhui District, Shanghai
CHINA 201103
Tel + 86 21 6145 0368
Email [e-mail]
NORBAR TORQUE TOOLS INDIA PVT. LTD
Plot No A-168, Khairne Industrial Area,
Thane Belapur Road, Mahape,
Navi Mumbai –400 709
INDIA
Tel + 91 22 2778 8480
Email enquir[email protected]
www.norbar.com
© Norbar Torque Tools Ltd 2017

1
CONTENTS
Introduction 2
Part Numbers Covered by This Manual 2
Assembly Diagram 2
Parts Included 3
Accessories 3
Features and Functions 4
Operating Instructions 5
Mounting Positions 5
Locating Display Housing 6
Connecting Power Supply 6
Switching ON 6
Selecting Measurement Units 7
Selecting Measurement Mode 7
Fitting Hex Drive Adapter 7
Operating Tool to be Calibrated / Tested 7
Set Up 8
Language 8
Limits 8
Units 9
Serial Port 9
Thresholds 9
Modes 9
Limits 10
ISO 6789-1:2017 10
NON ISO 6789-1:2017 11
Operation 11
Status Indication 11
Serial Port 12
Parameters 12
Hyper Terminal12
Limit Output 13
Pin Connections 13
Data Output Example 13
Connector Type 13
Connecting Lead 13
Maintenance 14
Pro-Test Calibration 14
Cleaning 14
Disposal (Recycling considerations) 14
Specifications 15

2
INTRODUCTION
The Professional Torque Tester (Pro-Test) has been designed as an accurate, cost effective and easy to
operate instrument for calibrating and testing all types of torque wrenches.
Part Numbers Covered By This Manual
•43218 –PRO-TEST 60 series 2 TRANSDUCER & DISPLAY
•43219 –PRO-TEST 400 series 2 TRANSDUCER & DISPLAY
•43220 –PRO-TEST 1500 series 2 TRANSDUCER & DISPLAY
Assembly Diagram
Part
Number
Description
29034
¼” sq to 10 mm hex socket.
29067
⅜” sq to 10 mm hex socket.
29120
½” sq to 10 mm hex socket.
29079
⅜” sq to 22 mm hex socket.
29134
½” sq to 22 mm hex socket.
29189
¾” sq to 22 mm hex socket.
29179
¾” sq to 36 mm hex socket.
Part Number
Model
43218
Pro-Test 60
43219
Pro-Test 400
43220
Pro-Test 1500
DIAL & ELECTRONIC
59999
.
N∙m
LO
5 9. 9 9 5 5 9. 9 9 6 5 9. 9 9 7 5 9. 9 9 8 5 9. 9 9 9
TARGET
59.9
UNITS
PRINT
-
+
100%
ZERO
%
(Optional
accessory)
62198
38877
39264
25492
70
2 Holes Ø10
2 Holes M10

3
Parts Included
Pro-Test Instrument
Part Number
Pro-Test 60
Pro-Test 400
Pro-Test 1500
2 off M10 x 100mm long screw.
25492
✓
✓
✓
6 mm hex key.
24937
✓
✓
✓
¼” sq to 10 mm hex socket.
29034
✓
-
-
⅜” sq to 10 mm hex socket.
29067
✓
-
-
½” sq to 10 mm hex socket.
29120
✓
-
-
⅜” sq to 22 mm hex socket.
29079
-
✓
-
½” sq to 22 mm hex socket.
29134
-
✓
-
¾” sq to 22 mm hex socket.
29189
-
✓
-
¾” sq to 36 mm hex socket.
29179
-
-
✓
Operators Manual.
34299
✓
✓
✓
Calibration certificate.
✓
✓
✓
Quick reference card(s).
34302
✓
✓
✓
Serial data lead.
39264
✓
✓
✓
Power supply.
38877
✓
✓
✓
Power cable.
✓
✓
✓
Carry case.
60249
✓
✓
✓
Accessories
Part Number
Description
62198
Mounting bracket.
60253
12v DC power supply (in vehicle power adapter).
29190
1” to 36mm socket (for use with Pro-Test 1500).
60248
Serial Data Lead Kit.

4
FEATURES AND FUNCTIONS
•3 sizes available covering the calibration ranges of:
1.2 to 60 N∙m.
8 to 400 N∙m.
30 to 1500 N∙m.
•5 digit resolution.
•ISO 6789-1:2017 limit mode with single press selection for 20%, 60% & 100% target values.
•NON ISO 6789-1:2017 limit mode with user defined tolerances.
•The pictorial keys allow direct access to measurement modes.
•Serial Port Connector for data output to PC’s or printers.
•PRINT/NO PRINT (PRINT/X PRINT) feature for control of serial port output.
•The last 5 readings taken are memorised on the display.
•SET UP menu’s for:
1. Language of operation,
2. Limits mode required,
3. Units of measurement enabled/disabled,
4. Serial port communication parameters,
5. Thresholds for ‘CLICK & CAM’ mode,
6. Modes of measurement enabled/disabled.

5
OPERATING INSTRUCTIONS
NOTE: If the equipment is used in a manner not specified by the manufacturer, the protection
provided by the equipment may be impaired.
1. Mounting Positions
Securely mount the Pro-Test transducer in the plane of
operation required with the 2 fixing bolts supplied. This can
be to a bench top, wall, or the mounting bracket part number
62198 (not included).
IMPORTANT: THE WHOLE OF THE TRANSDUCER
MUST ALWAYS BE IN CONTACT WITH
THE SUPPORTING SURFACE.
Clockwise Only Calibrating / Testing
Torque tighten to 20 N∙m. (or hand tighten bolts with hex key provided)
Anti-Clockwise Only Calibrating / Testing
Torque tighten to 20 N∙m. (or hand tighten bolts with hex key provided)
Clockwise and Anti-Clockwise Calibrating / Testing
IMPORTANT: BOLTS MUST BE TORQUE TIGHTENED TO 50 N∙m.
REPLACE BOLTS (PART NUMBER 25492) IF REMOVED.
Horizontal
Testing

6
2. Locating Display Housing
Locate Pro-Test Display housing on to the bolt heads securing the transducer housing. The display housing
and transducer housing can also be secured on to a mounting bracket part number 62198 (not included).
3. Connecting Power Supply
Plug Power Supply into back of display housing then plug power cable into Power Supply.
TIP: If the power cable has no plug fitted, wire as follows:
BROWN-LIVE BLUE-NEUTRAL GREEN / YELLOW-EARTH
If in doubt consult a qualified electrician.
4. Switching On
Switch ON Pro-Test (‘I’ in the down position).
WARNING: ALLOW PRO-TEST TO EQUALISE TO THE AMBIENT TEMPERATURE/
HUMIDITY BEFORE SWITCHING ON. WIPE OFF ANY MOISTURE BEFORE
USE.
TIP: If there is no display when power is switched on:
a) Check the Power Supply output connector is correctly plugged into the mating part on the
back of the display housing.
b) Check the fuse in the power cable plug.
c) Check that the green LED is illuminated on the power supply.
Mode
Use
How it works.
Visual representation
TRACK
Allow 5 minutes for the
instrument to warm up and
stabilise, then press
Follows signal.
TIP: For maximum accuracy exercise the transducer in the direction of use before pressing
‘ZERO’.
ZERO

7
5. Selecting Measurement Units
Select required units of measurement. Pressing and releasing the ‘UNITS’ button will step onto the next
available unit of measurement.
TIP: Required units of measurement are not selectable.
a) Conversion cannot be displayed within available digits on display, thus conversion is not
allowed.
b) Units required have been disabled. See SET UP.
6. Selecting Measurement Mode
Press required button, see below:
Button
Use
How it works
Visual representation
DIAL & ELECTRONIC
Bending beam
wrenches &
Dial type
wrenches.
Hold highest signal.
Reset by pressing
CLICK & CAM
Preset
(click type)
wrenches.
Captures the FIRST
PEAK of torque and
displays this for the
selected AUTO RESET
HOLD TIME before
automatically resetting.
AUTO RESET HOLD TIME
TIP: Readings in CLICK & CAM mode are inconsistent.
Change FIRST PEAK SENSITIVITY to be less sensitive, see THRESHOLDS menu in SET UP.
7. Fitting Hex Drive Adapter
Fit adapter supplied to hex drive of transducer. Fit the tool to be calibrated / tested to the square drive of the
adapter.
8. Operate Tool to Be Calibrated / Tested
Apply force to tool smoothly (do not snatch). Follow instructions for torque tool being tested.
ZERO

8
SET UP
To enter SET UP, press ‘UNITS’ & ‘PRINT’ buttons simultaneously upon which the ‘SOFTWARE VERSION
NUMBER’ will be displayed for 2 seconds.
1. Language
2. Limits
TIP: If NON ISO 6789-1:2017 limit mode is enabled, ‘OK’ or ‘EXIT’ will go to the SET LIMITS
menu (shown below).
Press ‘‘ to select.
Press ‘OK’ for next menu.
Press ‘EXIT’ to end set up.
LANGUAGE
OK EXIT
ENGLISH DANSK
FRANCAIS NEDERLANDS
DEUTSCH SUOMI
ITALIANO NORSK
ESPANOL SVENSKA
PORTUGUES
LIMITS
OK EXIT
X ISO 6789-1:2017
X NON ISO 6789-1:2017

/X
SET LIMITS
OK +
UPPER LIMIT = TARGET + 4 %
LOWER LIMIT = TARGET –4 %

-
TRACK
0.000
.
N∙m
UNITS
PRINT
+
-
ZERO
%
Press ‘‘ to select.
Press ‘/X’ to enable/disable.
Press ‘OK’ for next menu.
Press ‘EXIT’ to end set up.
Press ‘‘ to select.
Press ‘+’ or ‘-‘ to change the value
displayed.
Press ‘OK’ for next menu.
Press ‘EXIT’ to end set up.