Nordson Rhino SD2 CE User manual

RhinorSD2/XD2 CE
Two-Hand Operation Control Module
Part 1087765-02
E2019 Nordson Corporation
Description
NOTE: Throughout this document the Rhino SD2/XD2 CE Two-Hand
Control Module is referred to as the control module.
See Figure 1. The control module (2) provides the pneumatic operating
functions for Rhino SD2/XD2 bulk unloaders (1). See Figure 2 and refer to
Table 1 for a list of the control module components.
1
2
Figure 1 Rhino SD2/XD2 CE Control Module

Rhino SD2/XD2 CE Two-Hand Operation Control Module
2
Part 1087765-02 E2019 Nordson Corporation
1
2
5
6
7
8
13
3
14
4
11
12
9
10
15
Figure 2 Control Module Components

Rhino SD2/XD2 CE Two-Hand Operation Control Module 3
Part 1087765-02
E2019 Nordson Corporation
Table 1 Control Module Component Descriptions
Item Description
1Master Air Lockout Ball Valve: When this valve is in the Open position,
it supplies air to the bulk unloader pneumatic circuit. Closing the valve
disables the bulk unloader and vents the supply air to the control valves.
2Filter/Separator: Five-micron filter that removes most contaminates and
moisture from the supply air.
3Ram Up/Down Regulator: Sets the amount of air pressure going to the
ram cylinders which determines the amount of pressure the follower plate
exerts on the material.
4Ram Up Speed Adjuster: An exhaust flow-control muffler controls ram
speed in the Up direction. Turning the adjustment screw clockwise
decreases ram speed movement. Turning the adjustment screw
counterclockwise increases ram speed movement.
5Air Motor Control Valve: Receives signals from the system controller
to control the air motor.
6Air Motor Regulator: Sets the amount of air pressure to the air motor
and determines the amount of material pressure exiting the bulk
unloader.
7Air Motor Lockout Valve: When this valve is in the Close position it
locks out and vents air pressure to the air motor. It also prevents the
pump from stroking but it does not shut off the ram air supply. The ram
air supply is required to raise and lower the ram when the air motor is
deactivated.
8Air Motor Relief Valve: A safety feature that limits the operating air
pressure to the air motor. It limits the potential output pressure of the
bulk unloader pump. The pressure value is system-dependent and is
selected based on overall systems parameters.
9Ram Control Relief Valve: A safety feature that limits the operating air
pressure to the ram cylinders. It limits the potential output pressure of
the ram cylinders and is set at 109 psi (7.5 bar).
10 Blow-Off Control Valve: Receives signals from the system controller to
control the flow of air underneath the follower plate when removing the
material drum from the bulk unloader.
11 Blow-Off Relief Valve: A safety feature that limits the air pressure to the
follower plate. It limits the potential pressure within the material drum
and is set at 15 psi (1 bar).
12 Blow-Off Regulator: Sets the amount of air pressure to the follower
plate.
13 Depressurization (optional): Relieves material pressure from
downstream of the hose and pump. Using an Auto-Flo gun attached to
the follower plate, the depressurization module relieves material pressure
by flowing material under the follower plate and into the material
container.
14 Ram Down Speed Adjuster: An exhaust flow-control muffler controls
ram speed in the Down direction. Turning the adjustment screw
clockwise decreases ram speed movement. Turning the adjustment
screw counterclockwise increases ram speed movement.
15 Ram Up/Down Control Valve: Receives signals from the system
controller to control ram movement:
SRam Up raises the ram and follower plate.
SNeutral halts ram movement and pneumatically locks the
rams.
SRam Down lowers the ram and follower plate.
NOTE: The Neutral position does not lock the ram. Air pressure
remains in the ram cylinders. Small air leaks in the circuit can cause the
ram to drift upward or downward. Never leave the bulk unloader in the
Neutral position to perform maintenance, or when it is not in use for long
periods of time. When performing maintenance, make sure that the ram
and follower plate is on the bulk unloader base or secured using support
blocks.

Rhino SD2/XD2 CE Two-Hand Operation Control Module
4
Part 1087765-02 E2019 Nordson Corporation
Installation
WARNING: Allow only qualified personnel to perform the following tasks.
Follow the safety instructions in this document and all other related
documentation.
NOTE: Read and understand the Safety section in the Nordson System
Documentation that shipped with the system before installing the control
module.
1. See Figure 3. Mount the control module (3) onto the bulk unloader
using the supplied screws (4) and washers (5). Tighten the screws
securely.
2. Connect the ram down tubing (6) to the upper cylinder fitting (7).
3. Connect the ram up tubing (2) to the lower cylinder fitting (1).
Operation
Control module operation is dependent on the system application. Refer to
the Nordson System Documentation that shipped with the system for
specific application parameters and operating procedures.
1
2
3
5
4
7
6
Figure 3 Installation

Rhino SD2/XD2 CE Two-Hand Operation Control Module 5
Part 1087765-02
E2019 Nordson Corporation
Parts
To order parts, call the Nordson Customer Service Center or your local
Nordson representative.
Control Module
See Figure 4 and the following parts list.
1
4
2
3
53 IN.
(135 CM)
6 IN.
(15.5 CM)
4
Figure 4 Control Module Parts
Item Part Description Quantity Note
— 1082754 MODULE, controls, 2-hand down CE 1
1−−−−−− CONTROLS, heated 2-hand down CE 1 A
2−−−−−− SWASHER, flat, 0.406 x 0.812 x 0.065, per ISO 7089 4
3−−−−−− SSCREW, hex, 3/8-16 x 0.750, grade 5, per ISO 4018 4
4 1082731 STUBING, 6 mm nylon, blue, flame resistant 5 ft
NOTE A: Refer to the Controls parts section for detailed parts information.

Rhino SD2/XD2 CE Two-Hand Operation Control Module
6
Part 1087765-02 E2019 Nordson Corporation
Control Module B/U
See Figure 5 and the following parts list.
1
4
2
3
53 IN.
(135 CM)
6 IN.
(15.5 CM)
4
Figure 5 Control Module B/U Parts
Item Part Description Quantity Note
— 1613456 MODULE, controls, B/U, 2-hand down CE, 125 mm 1
1−−−−−− CONTROLS, B/U, 2 hand down, CE, 125 mm 1 A
2−−−−−− SWASHER, flat, 0.406 x 0.812 x 0.065, per ISO 7089 4
3−−−−−− SSCREW, hex, 3/8-16 x 0.750, grade 5, per ISO 4018 4
4 1606745 STUBING, 5/16 OD, nylon, flame resistant, blue 8 ft
NOTE A: Refer to the Controls parts section for detailed parts information.

Rhino SD2/XD2 CE Two-Hand Operation Control Module 7
Part 1087765-02
E2019 Nordson Corporation
This page intentionally left blank.

Rhino SD2/XD2 CE Two-Hand Operation Control Module
8
Part 1087765-02 E2019 Nordson Corporation
Controls
See Figure 6 and the following parts list.
1
2
3
2
4
2
10
2
11
14
5
6
2
7
15
16
12
51
9
13
17
8
211
19
20
21
22
23
11
8
25
6
31
6
7
24
21
30 21
29
21
27
14
28
33
32
19
2
2
2
26
49
50
49
50
48
47
46
43
44
45
42
54
40
28
34
2
2
2
2
2
35
36
37
41
11
38
39
2
2
2
21
18 57
40
21
18
55
26
14
27
21
29
2
30
42
2
43
44
2
56
2
49
50
47
48
38
39
A
A
Figure 6 Controls Parts

Rhino SD2/XD2 CE Two-Hand Operation Control Module 9
Part 1087765-02
E2019 Nordson Corporation
Item Part Description Quantity Note
—−−−−−− CONTROLS, XD2. two-hand 1
—−−−−−− CONTROLS, B/U, two-hand down, CE, 125 mm 1
1 1082152 SVALVE, relief, 4.2 bar, 61 psi, ½NPT 1
2 900481 SADHESIVE, sealant AR
3 1082813 SADAPTER, R½x ½NPT 1
4 1082348 SELBOW, 90, street, R½, galvanized 1
5 1082167 STEE, pipe, R½, galvanized 1
6 1082156 SNIPPLE, hex, R½x R½3
7 1082133 SVALVE, ball 2
8 1082345 SNIPPLE, schedule 40, R½x 4, galvanized 2
9 1082148 SREGULATOR, 0-145 psi 1
10 1082346 SNIPPLE, schedule 40, R½x 2, galvanized 1
11 1082154 SPLUG, pipe, socket, G½4
12 1082142 SBASE, manifold, G/2, 5-port, VQ5000 1
13 1082180 SVALVE, 2 position, 4-way, 24 Vdc, VQC5000 1
14 −−−−−− SWASHER, lock, M6, per ISO 7089 6
15 −−−−−− SSCREW, socket, M6 x 55, class 12.9, per ISO 4762 2
16 1082141 SMUFFLER, R½, 40 db 1
17 1082343 SNIPPLE, schedule 40, R½x 12, galvanized 1
18 1082344 SPLUG, pipe, socket, G⅜2
19 −−−−−− SWASHER, flat, M8, per ISO 7089 8
20 −−−−−− SSCREW, hex, cap, M8 x 80, class 12.9, per 4762 4
21 1082191 SELBOW, male, 10 mm tube x G⅜7
22 1082153 SPLUG, pipe, socket, G¼1
23 1082190 SELBOW, male, 6 mm tube x G¼1
24 1081933 SMANIFOLD, air, XD2 1
25 1082134 SFILTER, air, G½1
26 1082165 SBRACKET ASSEMBLY, SMC AR30k regulator 2
27 −−−−−− SSCREW, socket, M6 x 16, class 12.9, per ISO 4762 4
28 1082390 SELBOW, male, 6 mm tube x G⅜1 A
1613464 SELBOW, male, 8 mm tube x G⅜1 B
29 1082472 SGAUGE, air, 0-160 psi, 1.1 mpa, R⅛, back mount 2
30 1081938 SREGULATOR, 0-125 psi, G⅜2
31 1082159 SELBOW, pipe, 90, R½, galvanized 1
32 −−−−−− SWASHER, lock, M8. Per ISO 7089 4
33 −−−−−− SNUT, hex, M8, class 8, per ISO 4032 4
34 1082169 SMUFFLER, flow-control, G⅜, 250 psi 2
35 1082189 SCONNECTOR, male, 10 mm tube x G⅜1
36 1082187 SCONNECTOR, male, 6 mm tube x G⅛1
37 1082500 SMUFFLER, R⅛1
38 −−−−−− SSCREW, socket, M5 x 40, class 12.9, per ISO 4762 4
39 −−−−−− SWASHER, lock, M5, per ISO 7089 4
Continued...

Rhino SD2/XD2 CE Two-Hand Operation Control Module
10
Part 1087765-02 E2019 Nordson Corporation
NoteQuantityDescriptionPartItem
—−−−−−− CONTROLS, XD2. two-hand 1
—−−−−−− CONTROLS, B/U, two-hand down, CE, 125 mm 1
40 1082143 SBASE, manifold, G⅜, 5−port, VQ4000 2
41 1082181 SVALVE, 3 position, 4-way, 24 Vdc, VQC4000 1
42 1082162 SNIPPLE, hex, R⅜x R⅜2
43 1082166 STEE, pipe, RP ⅜2
44 1082812 SADAPTER, R ⅜x R ⅜ NPT 2
45 1082151 SVALVE, relief, 7.5 bar, 109 psi, ⅜NPT 1
46 1082315 SPANEL, controls, XD2 1
47 −−−−−− SWASHER, flat, M5, per ISO 7089 4
48 −−−−−− SNUT, hex, M5, class 8, per ISO 4032 4
49 984703 SNUT, hex, M6, class 8, per ISO 4032 6
50 983029 SWASHER, flat, M6, per ISO 7089 6
51 1082139 SGAUGE, air, 0-160 psi, 1.1 mpa, R¼, back mount 1
52 1085033 STUBING, 10 mm nylon, blue, flame resistant 4.52 ft
53 1082731 STUBING, 6 mm nylon, blue, flame resistant 1.3 ft
54 1082188 SCONNECTOR, male, 6 mm tube x G⅜1 A
1613465 SCONNECTOR, male, 8 mm tube x G⅜1 B
55 1082205 SMUFFLER, R ⅜1
56 1082310 SVALVE, relief, 1 bar, 15 psi, ⅜NPT 1
57 1082349 SVALVE, 2-position, 4-way, 24 Vdc, VQC4000 1
NOTE A: Two-hands down XD2 controls
B: B/U two-hands down controls, 125 mm CE
AR: As Required
NS: Not Shown

Rhino SD2/XD2 CE Two-Hand Operation Control Module 11
Part 1087765-02
E2019 Nordson Corporation
Control Tubing
Refer to Figure 7 for tubing lengths for the control connections.
52
53
52
11.25 IN.
15.5 IN. 4 IN.
(10.2 CM)(39.5 CM)
(28.6 CM)
53
10 IN.
(25.4 CM)
52
30 IN.
(76.2 CM)
Figure 7 Tubing

Rhino SD2/XD2 CE Two-Hand Operation Control Module
12
Part 1087765-02 E2019 Nordson Corporation
Pneumatic Schematics
Standard Configuration
UNLOADER
FOR B−UNIT
SUPPLY AIR
NOTE: VALVE IS SYSTEM DEPENDENT 61 PSI RELEIF VALVE
RELEIF VALVE
109 PSI
125 PSI
RAM DOWN
REGULATOR
RAM UP/DOWN
CONTROL VALVE
MASTER AIR
LOCKOUT
BALL VALVE
AIR MOTOR
LOCKOUT
BALL VALVE
REGULATOR
AIR MOTOR
125 PSI
AIR MOTOR
CONTROL VALVE
AIR MOTOR SUPPLY
PILOT VALVE SUPPLY
1/4 IN. AIR LINE
AIR SUPPLY IN
FOLLOWER
PLATE
BULK UNLOADER FRAME
RAM UP
SPEED
ADJUST
RAM DOWN
SPEED
ADJUST
BLOW-OFF
CONTROL VALVE
RELEIF VALVE
14.5 PSI
125 PSI
BLOW-OFF
REGULATOR
14
5
2
3
12
4
51
4 2
3
51 4
2
3
MAIN AIR
FILTER
5-MICRON
1

Rhino SD2/XD2 CE Two-Hand Operation Control Module 13
Part 1087765-02
E2019 Nordson Corporation
Depressurization Equipped Configuration
14.5 PSI RELEIF VALVE
REGULATOR
BLOW OFF
125PSI
CONTROL VALVE
BLOW−OFF
UNLOADER
FOR B−UNIT
SUPPLY AIR
VALUE IS SYSTEM DEPENDENT 61 PSI RELEIF VALVE
RELEIF VALVE 109 PSI
125 PSI
RAM DOWN
REGULATOR
RAM UP/DOWN
VALVE
CONTROL
MAIN AIR
FILTER
5 MICRON
MASTER AIR
LOCKOUT
BALL VALVE
AIR MOTOR
LOCKOUT
BALL VALVE
REGULATOR
AIR MOTOR
125 PSI
AIR MOTOR
CONTROL VALVE
AIR MOTOR SUPPLY
AIR MOTOR PILOT VALVE SUPPLY
1/4” AIR LINE
AIR SUPPLY IN
FOLLOWER PLATE
BULK UNLOADER FRAME
15
32
4
14
5
1
3
12
2 4
3
154
2
3 5
2 4
CLOSE
OPEN
PUMP CHECK VALVE BLEED PORT
OPTIONAL
DEPRESSURIZATION
MODULE
C

Rhino SD2/XD2 CE Two-Hand Operation Control Module
14
Part 1087765-02 E2019 Nordson Corporation
Contact Us
Nordson Corporation welcomes requests for information, comments, and inquiries about its products. General information about Nordson can be found on
the Internet using the following address: http://www.nordson.com.
Address all correspondence to:
Nordson Corporation
Attn: Customer Service
555 Jackson Street
Amherst, OH 44001
Notice
This is a Nordson Corporation publication which is protected by copyright. Original copyright date 2019. No part of this document may be photocopied,
reproduced, or translated to another language without the prior written consent of Nordson Corporation. The information contained in this publication is
subject to change without notice.
Trademarks
Nordson, the Nordson logo, and Rhino are registered trademarks
of Nordson Corporation.
All other trademarks are the property of their respective owners.