Nordson 100 PLUS 104 360B User manual

100 PLUStMaster
Control Unit
Part 104 360B
NORDSON CORPORATION DAMHERST, OHIO DUSA
Previous
Generation

1997 Nordson Corporation
All rights reserved
104 360B
Issued 2/97
Manual 33-5
Nordson Corporation welcomes requests for information, comments and inquiries about its products.
Address all correspondence to
Nordson Corporation
555 Jackson Street
Amherst, OH 44001
Notice
This is a Nordson Corporation publication which is protected by copyright. Original copyright date 1990. No part of
this document may be photocopied, reproduced, or translated to another language without the prior written consent
of Nordson Corporation. The information contained in this publication is subject to change without notice.
Trademarks
Blue Box, ChromaFlex, CleanSleeve, CleanSpray, Control Coat, Cross-Cut, Easy Coat, Econo-Coat, Excel 2000,
Flow Sentry, Isocoil, Isocore, Iso-Flo, Nordson, the Nordson logo, PRX, Pro-Flo, RBX, Ready-Coat, Rhino, Select
Coat, Select Cure, Shur-Lok, Smart Spray, System Sentry, Thread Coat, Tribomatic, and Versa-Spray are
registered trademarks of Nordson Corporation.
100 PLUS, CPX, CanWorks, Excel 2000, PowderGrid, Pulse Spray, SCF, Versa-Coat, Versa Screen, Package of
Values, and Swirl Coat are trademarks of Nordson Corporation.
Viton is a registered trademark of E.I. DuPont de Nemours & Co.
Previous
Generation

Table of Contents
i
E1997 Nordson Corporation
All rights reserved 104 360B
Issued 2/97 Manual 33-5
Table of Contents
1. Introduction 1-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2. Safety Symbols 1-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3. Qualified Personnel 1-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4. Intended Use 1-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5. Installation 1-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6. Operation 1-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7. Less-Obvious Dangers 1-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8. Action in the Event of a System or Component Malfunction 1-7. . . . .
9. Maintenance and Repair 1-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10. Disposal 1-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1. Introduction 2-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2. Theory of Operation 2-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1. Introduction 3-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2. Installation 3-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Unit Cables 3-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring Input Power to Master Control 3-6. . . . . . . . . . . . . . . . . . . . . .
Pneumatics 3-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrostatic Cable 3-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cabinet Grounds and Optional Interlocks 3-8. . . . . . . . . . . . . . . . . .
3. Options 3-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing Multiple Master Control Units 3-9. . . . . . . . . . . . . . . . . . . .
Auxiliary 12–24 Vdc Power Supply 3-10. . . . . . . . . . . . . . . . . . . . . . .
Safety
Description
Installation
Previous
Generation

Table of Contents
ii
E1997 Nordson Corporation
All rights reserved
104 360B
Issued 2/97
Manual 33-5
1. Introduction 4-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Initial System Startup 4-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2. Daily Startup 4-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Before Startup 4-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Startup 4-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
During Operation 4-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shutdown 4-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3. Maintenance 4-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1. Introduction 5-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2. Troubleshooting Chart 5-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3. Electrical Schematic 5-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1. Removing Modules 6-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2. Repair 6-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Distribution Module 6-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disassembly 6-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Assembly 6-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power/Logic Module 6-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disassembly 6-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Assembly 6-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3. Installing the Modules 6-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1. Introduction 7-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Using the Illustrated Parts List 7-1. . . . . . . . . . . . . . . . . . . . . . . . . . . .
2. Master Control Unit 7-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3. Power/Logic Module 7-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4. Power Distribution Module 7-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5. Pipe Rack I/O Module 7-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6. Optional Parts 7-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
100 PLUS Mounting Kit 7-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cabinet Parts 7-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operation
T
roubleshooting
Repair
Parts
Previous
Generation

Table of Contents
iii
E1997 Nordson Corporation
All rights reserved 104 360B
Issued 2/97 Manual 33-5
Dimensions 8-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inputs 8-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical 8-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Air 8-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Outputs 8-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Line Voltage 8-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Air 8-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Auxiliary Power 8-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Master Control Dimensions 8-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Specifications
Previous
Generation

Table of Contents
iv
E1997 Nordson Corporation
All rights reserved
104 360B
Issued 2/97
Manual 33-5
Previous
Generation

E1995 Nordson Corporation
All rights reserved Issued 11/95 33–5s1
Section 1
Safety
Previous
Generation

Safety
1-0
E1995 Nordson Corporation
All rights reserved
Issued 11/95
33–5s1
Previous
Generation

Safety
1-1
E1995 Nordson Corporation
All rights reserved Issued 11/95 33–5s1
Section 1
Safety
This section contains general safety instructions for using your Nordson
equipment. Task- and equipment-specific warnings are included in other
sections of this manual where appropriate. Note all warnings and follow
all instructions carefully. Failure to do so may result in personal injury,
death, or property damage.
To use this equipment safely,
Sread and become familiar with the general safety instructions
provided in this section of the manual before installing, operating,
maintaining, or repairing this equipment.
Sread and carefully follow the instructions given throughout this manual
for performing specific tasks and working with specific equipment.
Sstore this manual within easy reach of personnel installing, operating,
maintaining, or repairing this equipment.
Sfollow all applicable safety procedures required by your company,
industry standards, and government or other regulatory agencies.
Refer to the National Fire Protection Association (NFPA) standard 33
and to federal, state, regulatory agency, and local codes for rules and
regulations covering installation and operation of powder spray
systems.
Sobtain and read Material Safety Data Sheets (MSDS) for all materials
used.
Become familiar with the safety symbols presented in this section. These
symbols will alert you to safety hazards and conditions that may result in
personal injury, death, or property and equipment damage.
WARNING: Failure to observe this warning may result in
personal injury, death, or equipment damage.
1. Introduction
2. Safety Symbols
Previous
Generation

Safety
1-2
E1995 Nordson Corporation
All rights reserved
Issued 11/95
33–5s1
WARNING: Risk of electrical shock. Failure to observe this
warning may result in personal injury, death, or equipment
damage.
WARNING: Disconnect equipment from line voltage. Failure to
observe this warning may result in personal injury, death, or
equipment damage.
WARNING: Risk of explosion or fire. Fire, open flames, and
smoking prohibited.
WARNING: Wear protective clothing, safety goggles, and
approved respiratory protection. Failure to observe may result
in serious injury.
WARNING: System or material pressurized. Relieve pressure.
Failure to observe this warning may result in serious injury or
death.
CAUTION: Failure to observe may result in equipment
damage.
“Qualified personnel” is defined here as individuals who thoroughly
understand the equipment and its safe operation, maintenance, and
repair. Qualified personnel are physically capable of performing the
required tasks, familiar with all relevant safety rules and regulations, and
have been trained to safely install, operate, maintain, and repair the
equipment. It is the responsibility of the company operating the
equipment to see that its personnel meet these requirements.
2. Safety Symbols (contd.)
3. Qualified Personnel
Previous
Generation