Nordson AZO E360 Reference guide

Rotary Sieve 360 + Hopper
Customer Product Manual
Part 7580607_01
Issued 10/18
NORDSON Deutschland GmbH
For parts and technical support, call the Industrial Coating
Systems Customer Support Center at [phone] or
contact your local Nordson representative.
This document is subject to change without notice.
Check http://emanuals.nordson.com for the latest version.

Part 7580607_01
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Contact Us
Nordson Corporation welcomes requests for information, comments, and
inquiries about its products. General information about Nordson can be
found on the Internet using the following address:
http://www.nordson.com.
Address all correspondence to:
Nordson Deutschland GmbH
Heinrich Hertz Strasse 42
40699 Erkrath,
Germany
Notice
This is a Nordson Corporation publication which is protected by copyright.
Original copyright date XXXX. No part of this document may be
photocopied, reproduced, or translated to another language without the
prior written consent of Nordson Corporation. The information contained
in this publication is subject to change without notice.
Trademarks
Encore, HDLV, Spectrum, Nordson and the Nordson logo are registered
trademarks of Nordson Corporation.
All other trademarks are the property of their respective owners.

Change Record i
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Change Record
Revision Date Change

Change Record
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Table of Contents
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Table of Contents
Safety 1..................................................
Qualified Personnel 1....................................
Intended Use 1.........................................
Regulations and Approvals 1.............................
Personal Safety 2.......................................
Fire Safety 2............................................
Transport 3...............................................
Unpacking 3..............................................
Removing 3...............................................
Storage 3.................................................
Disposal 3...............................................
Installation 4..............................................
Preparing for Installation 4................................
Electrical Connections 4...................................
Pneumatic Connections 4.................................
Grounding 5.............................................
Action in the Event of a Malfunction 5......................
Description - full assembly 6..............................
Using the Illustrated Parts List 7...........................
Configuration 1 - Rotary Sieve 360 - HDLV 8...............
Dimensions - Configuration 1 9............................
Configuration 2 - Rotary Sieve 360 - Venturi 10..............
Dimensions - Configuration 2 11............................
Configuration 3 - Rotary Sieve 360 - Venturi, PE 12..........
Dimensions - Configuration 3 13............................
Parts - HDLV - 150L Powder Feed Hopper 14................
Parts - Venturi - 150L Powder Feed Hopper 15...............
Mini Cyclone 16............................................
Magnetic Separator 17......................................
Accumulator 18............................................
Operation 19..............................................
Maintenance 20............................................
Daily Maintenance 20......................................
Periodic Maintenance 21...................................
Sieve Maintenance 21......................................
Festo Valve Island Maintenance 21..........................
Troubleshooting 22........................................
Repair 22.................................................
Parts 23...................................................
Specifications - Rotary Sieve 360 Assembly 24..............
Electrical 24..............................................
Noise 24.................................................
Diagrams 25...............................................

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Safety
Read and follow these safety instructions. Task- and equipment-specific
warnings, cautions, and instructions are included in equipment
documentation where appropriate.
Make sure all equipment documentation, including these instructions, are
accessible to all persons operating or servicing equipment.
For additional Safety information specific to the Rotary Sieve, please ensure
you read the AZO technical manual. This is available upon request from
Nordson.
Qualified Personnel
Equipment owners are responsible for making sure that Nordson equipment
is installed, operated, and serviced by qualified personnel. Qualified
personnel are those employees or contractors who are trained to safely
perform their assigned tasks. They are familiar with all relevant safety rules
and regulations and are physically capable of performing their assigned
tasks.
Intended Use
Use of Nordson equipment in ways other than those described in the
documentation supplied with the equipment may result in injury to persons
or damage to property.
Some examples of unintended use of equipment include
S using incompatible materials
S making unauthorized modifications
S removing or bypassing safety guards or interlocks
S using incompatible or damaged parts
S using unapproved auxiliary equipment
S operating equipment in excess of maximum ratings
Regulations and Approvals
Make sure all equipment is rated and approved for the environment in which
it is used. Any approvals obtained for Nordson equipment will be voided if
instructions for installation, operation, and service are not followed.
All phases of equipment installation must comply with all federal, state, and
local codes.

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Personal Safety
To prevent injury, follow these instructions.
S Do not operate or service equipment unless you are qualified.
S Do not operate equipment unless safety guards, doors, or covers are
intact and automatic interlocks are operating properly. Do not bypass or
disarm any safety devices.
S Ensure the system is securely fixed to the floor before operation.
S Keep clear of moving equipment. Before adjusting or servicing, shut off
the power supply and wait until the equipment comes to a complete
stop. Lock out power and secure the equipment to prevent unexpected
movement.
S Relieve (bleed off) pneumatic pressure before adjusting or servicing
pressurized systems or components. Disconnect, lock out, and tag
switches before servicing electrical equipment.
S Ensure the powder pump has stopped feeding powder to the sieve prior
to removing the waste bucket/collector. Do not allow the waste powder
collector to overfill. Clean any excess/spilt powder immediately, using a
vacuum or cloth.
S Obtain and read Safety Data Sheets (SDS) for all materials used.
Follow the manufacturer’s instructions for safe handling and use of
materials, and use recommended personal protection devices.
S Wear appropriate personal protective clothing including gloves and
breathing mask plus anything else recommended from the material
supplier and the SDS.
S To prevent injury, be aware of less-obvious dangers in the workplace
that often cannot be completely eliminated, such as hot surfaces, sharp
edges, energized electrical circuits, and moving parts that cannot be
enclosed or otherwise guarded for practical reasons.
Fire Safety
To avoid a fire or explosion, follow these instructions.
S Do not smoke, weld, grind, or use open flames where flammable
materials are being used or stored.
S Provide adequate ventilation to prevent dangerous concentrations of
volatile materials or vapors. Refer to local codes or your material SDS
for guidance.
S Do not disconnect live electrical circuits while working with flammable
materials. Shut off power at a disconnect switch first to prevent
sparking.
S Know where emergency stop buttons, shutoff valves, and fire
extinguishers are located. If a fire starts in a spray booth, immediately
shut off the spray system and exhaust fans.
S Clean, maintain, test, and repair equipment according to the instructions
in your equipment documentation.
S Use only replacement parts that are designed for use with original
equipment. Contact your Nordson representative for parts information
and advice.

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Transport
Transport the unit so as to avoid damage. Use suitable packaging materials
and sturdy cartons. Protect the unit from exposure to humidity, dust and
vibrations.
Unpacking
Upon receipt, unpack the Rotary Sieve & Hopper carefully to avoid damage.
Report any damage immediately to the shipper and to your Nordson
representative. Save packing materials for possible later use, or dispose of
properly according to local regulations.
Removing
Switch off the mains supply, then disconnect all electrical and pneumatic
connections from the unit.
Storage
Switch off the mains supply, then disconnect all electrical and pneumatic
connections from the unit.
Disposal
Dispose of equipment and materials used in operation and servicing
according to local codes.

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Installation
WARNING: Allow only qualified personnel to perform the following tasks.
Follow the safety instructions in this document and all other related
documentation.
Do not position the Rotary Sieve & Hopper assembly in an EX- Zone.
NOTE: The ATEX zone for inside the Rotary Sieve & Hopper are according
to the Ex- Drawing supplied with the system. If the unit was supplied alone
(not part of a full system) the details of the ATEX zone can be found on the
serial number identification plate.
Preparing for Installation
Position the Rotary Sieve & Hopper assembly on a level floor. Secure the
frame to the floor using suitable anchors/bolts. The location must be
according to the general layout drawing supplied by Nordson engineering,
when part of a system.
Electrical Connections
WARNING: Equipment damage may occur if the electrical panel is
connected to any line voltage other than that stated on the identification
plate. Power to the Rotary Sieve Assembly must be supplied from a locking
disconnect switch or breaker. Failure to observe this warning may result in a
severe shock during installation or repair.
Make sure that all electrical cables are correctly rated and suitable for the
ambient temperature of the installation area. Provide adequate fuse/circuit
protection from the power supply. Refer to the foldout wiring diagrams and
schematics at the end of this manual for more information.
Initial start- up should be performed only by a Nordson field engineer or
technician.
Pneumatic Connections
For the connection size, location and volume required please refer to your
Service Requirements drawing or contact your Nordson representative.
Clean, dry, compressed air should be supplied from a refrigerated or
desiccant air dryer and filter/separators. Refer to the Operation section for
compressed air specifications.
Note: For information on the Rotary Sieve please refer to technical manual
of AZO.

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Grounding
WARNING: Operating faulty electrostatic equipment is hazardous and can
cause electrocution, fire, or explosion. Make resistance checks part of your
periodic maintenance program. If you receive even a slight electrical shock
or notice static sparking or arcing, shut down all electrical or electrostatic
equipment immediately. Do not restart the equipment until the problem has
been identified and corrected.
Grounding inside and around the booth openings must comply with
EN50050- 2, EN50177, EN16985, latest conditions.
S All electrically conductive objects in the spray areas shall be electrically
connectedtogroundwitharesistanceofnotmorethan1megohmas
measured with an instrument that applies at least 500 volts to the circuit
being evaluated.
S Equipment to be grounded includes, but is not limited to, the floor of the
spray area, operator platforms, hoppers, photoeye supports, and
blow-off nozzles. Personnel working in the spray area must be
grounded.
S There is a possible ignition potential from the charged human body.
Personnel standing on a painted surface, such as an operator platform,
or wearing non-conductive shoes, are not grounded. Personnel must
wear shoes with conductive soles or use a ground strap to maintain a
connection to ground when working with or around electrostatic
equipment.
S Operators must maintain skin-to-handle contact between their hand and
the gun handle to prevent shocks while operating manual electrostatic
spray guns. If gloves must be worn, cut away the palm or fingers, wear
electrically conductive gloves, or wear a grounding strap connected to
the gun handle or other true earth ground.
S Shut off electrostatic power supplies and ground gun electrodes before
making adjustments or cleaning powder spray guns.
S Connect all disconnected equipment, ground cables, and wires after
servicing equipment.
Action in the Event of a Malfunction
If a system or any equipment in a system malfunctions, shut off the system
immediately and perform the following steps:
S Disconnect and lock out electrical power. Close pneumatic shutoff
valves and relieve pressures.
S Identify the reason for the malfunction and correct it before restarting the
equipment.

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Description - full assembly
The E360 rotary sieve, screens the reclaimed powder. The sieve and
hopper assembly supplies reclaimed powder for up to 30 powder coating
guns on the Venturi system and 32 on the HDLV, depending on the type of
powder and screen mesh. A 510 micron mesh screen is standard with
alternative options 160, 205, 245 micron in conductive carbon and 200, 250,
400 and 850 in nylon mesh. A three- phase AC electric motor drives the
sieve rotor. A variety of voltage and frequency ratings are available on
request.
Figure 1 360 Rotary Sieve + Hopper assembly
The Rotary Sieve + Hopper assembly is available in 6 variations.
3 for the 360 and 3 for the 650 (Ask Nordson for Appendix A for the 650)
Option Part Number Description Notes
17035235 Rotary Sieve 360 - HDLV
27035236 Rotary Sieve 360 - Venturi, Organic
3 - Rotary Sieve 360 - Venturi P.E. A- B
NOTE A: Separate Accumulator needs to be ordered
B: Only available as part of an engineered system

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Using the Illustrated Parts List
Numbers in the Item column correspond to numbers that identify parts in
illustrations following each parts list. The code NS (not shown) indicates
that a listed part is not illustrated. A dash (—) is used when the part number
applies to all parts in the illustration.
The number in the Part column is the Nordson Corporation part number. A
series of dashes in this column (- - - - - - ) means the part cannot be ordered
separately.
The Description column gives the part name, as well as its dimensions and
other characteristics when appropriate. Indentions show the relationships
between assemblies, subassemblies, and parts.
S If you order the assembly, items 1 and 2 will be included.
S If you order item 1, item 2 will be included.
S If you order item 2, you will receive item 2 only.
The number in the Quantity column is the quantity required per unit,
assembly, or subassembly. The code AR (As Required) is used if the part
number is a bulk item ordered in quantities or if the quantity per assembly
depends on the product version or model.
Letters in the Note column refer to notes at the end of each parts list. Notes
contain important information about usage and ordering. Special attention
should be given to notes.
Item Part Description Quantity Note
—0000000 Assembly 1
1000000 SSubassembly 2 A
2000000 SS Part 1

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Configuration 1 - Rotary Sieve 360 - HDLV
1
2
3
4
5
5
3
4
3
26
3
4
3
3
7
8
9
Figure 2 360 Sieve Venting and Parts List - Configuration 1
Item Part Description Quantity Note
-
7035235 ROTARY SIEVE 360 - HDLV - COMPLETE ASSEMBLY
- -
-
7035262 S STAND ASSEMBLY, ROTARY SIEVE 360, HDLV
- -
-
7035256 S KIT, INSTALLATION, HDLV ROTARY SIEVE
- -
1
376999 SS TUBE, RUBBER, 100mm diameter, 2m long
1 A
2
970970 SS CLAMP,HOSE,NO.52
2 A
3
970966 SS CLAMP,HOSE
6 A
4
1008082 SS HOSE,FLEXIBLE,3 METER
1A- C
5
7033415 SS VENT,45DEG W/BAFFLE 50MM DIA,CYCLONE
2 A
6
243052 SS HOSE,FLEXIBLE,10- FT LENGTH, 3- 1/2” DIA
1A- C
7
144837 SS BUCKET, SCRAP, SIEVE, 5 GAL
1 A
N/S
7033414 SS VENT, 45DEG W/BAFFLE 90MM DIA, HOPPER
1A- B
8
7033450 S SIEVE, ROTARY, E360B + PNEUMATIC KIT
1 -
9
7035259 S HOPPER, HDLV
1 -
NOTE A: Included in the installation kit 7035256
B: This is to be fixed to the point at which you will connect the purge clean hose, item 6
C: Cut to desired length
AR: As Required
NS: Not Shown
Note: Care must be taken to ensure there is no sag in the venting hoses as this could allow powder to
collect inside and block the venting flow. Pay attention to the location of the vents (8).

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Dimensions - Configuration 1
1170
1990
1335
800
1581
Figure 3 360 Assembled Dimensions - Configuration 1

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Configuration 2 - Rotary Sieve 360 - Venturi
1
2
3
4
3
5
5
3
4
3
3
4
3
6
7
8
Figure 4 360 Sieve Venting - Configuration 2
Item Part Description Quantity Note
-
7035236 ROTARY SIEVE 360 - VENTURI, ORGANIC -
COMPLETE ASSEMBLY
- -
-
7035263 S STAND ASSEMBLY, ROTARY SIEVE 360, HDLV
- -
-
7035257 S KIT, INSTALLATION, VENTURI ROTARY SIEVE
- -
1
376999 SS TUBE, RUBBER, 100mm diameter, 2m long
1 A
2
970970 SS CLAMP,HOSE,NO.52
2 A
3
970966 SS CLAMP,HOSE
6 A
4
1008082 SS HOSE,FLEXIBLE,3 METER
1A- B
5
7033415 SS VENT,45DEG W/BAFFLE 50MM DIA,CYCLONE
2 A
6
144837 SS BUCKET, SCRAP, SIEVE, 5 GAL
1 A
7
7035260 S HOPPER, VENTURI
1 -
8
7033450 S SIEVE, ROTARY, E360B + PNEUMATIC KIT
1 -
NOTE A: Included in the installation kit 7035257
B: Cut to desired length
AR: As Required
NS: Not Shown
Note: Care must be taken to ensure there is no sag in the venting hoses as this could allow powder to
collect inside and block the venting flow. Pay attention to the location of the vents (5).

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Dimensions - Configuration 2
1170
1990
800
1335
1519
Figure 5 360 Assembled Dimensions - Configuration 2

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Configuration 3 - Rotary Sieve 360 - Venturi, PE
2
2
2
4
3
1
7
8
6
3
3
5
9
10
Figure 6 360 Sieve Venting and Parts List - Configuration 3
Item Part Description Quantity Note
-
-ROTARY SIEVE 360 - VENTURI, PE COMPLETE ASSEMBLY
- -
-
7035263 S STAND ASSEMBLY, ROTARY SIEVE 360, HDLV
- -
-
7035257 S KIT, INSTALLATION, VENTURI ROTARY SIEVE
- -
1
376999 SS TUBE, RUBBER, 100mm diameter, 2m long
1A- B
2
970970 SS CLAMP,HOSE,NO.52
3 A
3
970966 SS CLAMP,HOSE
4 A
4
1008082 SS HOSE,FLEXIBLE,3 METER
1A- B
5
7033415 SS VENT,45DEG W/BAFFLE 50MM DIA,CYCLONE
1 A
6
144837 SS BUCKET, SCRAP, SIEVE, 5 GAL
1 A
7
7035260 S HOPPER, VENTURI
1 -
8
7033450 S SIEVE, ROTARY, E360B + PNEUMATIC KIT
1 -
9
7033471 S SEPERATOR,MAGNETIC,SIEVE,E360B
1 C
10
7033470 S ACCUMULATOR,MINI,SIEVE,E360B,W/4 HOSE BR
1 -
NOTE A: Included in the installation kit 7035257
B: Cut to desired length
C: Order magnets separately - see figure 11
AR: As Required
NS: Not Shown
Note: Care must be taken to ensure there is no sag in the venting hoses as this could allow powder to
collect inside and block the venting flow. Pay attention to the location of the vents (2 & 7).

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Dimensions - Configuration 3
1170
2673
800
1335
1519
Figure 7 360 Assembled Dimensions - Configuration 3

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Description and Parts - HDLV - 150L Powder Feed
Hopper
The HDLV- 150L Powder Feed Hopper is used to hold the virgin and
reclaimed powder when using Nordson HDLV powder feed pumps. It comes
fitted with casters and removable lid for easy operator access. Fitted with
level sensors, it automatically monitors the powder level and maintains the
required level of powder.
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Figure 8 HDLV- 150L Hopper assembly
Item Part Number Description Notes
-7035259 Hopper, 150L - HDLV
1 - Vent Hose Adaptor
21070199 Inspection Cover
3-Air supply fitting
4 - HDLV Powder Pick- Up Lance Inlet
5 - Powder Inlet for Sieve Connection
67032221 PROBE,LEVEL SENSOR,24VDC ATEX,PNP,90 DEG
77033472 FLUID BED,HOPPER,150L
HDLV- 150L Hopper assembly Specifications
Powder Capacity 150 litre
HDLV apertures 2 - Pick- Up Lance (32 guns max)
Dimensions in mm (L x D x H) 1025x600x730 (includes castors and latches)
Capacity 70kg
Fluidising Air Pressure 1.0- 2.7 bar (15- 40 psi)
Fluidising Air Tubing diameter 10 mm (ring main)

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Description and Parts - Venturi - 150L Powder Feed
Hopper
The Venturi - 150L Powder Feed Hopper is used to hold the virgin and
reclaimed powder when using Nordson Encore powder feed pumps. It
comes fitted with casters and removable lid for easy operator access. Fitted
with level sensors, it automatically monitors the powder level and maintains
the required level of powder.
Powder pumps and pick- up lances must be ordered separately.
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Figure 9 Venturi - 150L Hopper assembly
Item Part Number Description Notes
-7035260 Hopper, 150L - Venturi
1 - Vent Hose Adaptor
21070199 Inspection Cover
37033472 FLUID BED,HOPPER,150L
41095922 PUMP ASSY,CORONA,ENCORE GEN II,PKG
5 - Powder Inlet for Sieve Connection
67032221 PROBE,LEVEL SENSOR,24VDC ATEX,PNP,90 DEG
77033472 FLUID BED,HOPPER,150L
Venturi - 150L Hopper assembly Specifications
Powder Capacity 150 litre
Venturi Pumps Up to 30 pumps
Dimensions in mm (L x D x H) 1025x600x730 (includes castors and latches)
Capacity 70kg
Fluidising Air Pressure 1.0- 2.7 bar (15- 40 psi)
Fluidising Air Tubing diameter 10 mm (ring main)