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  9. NOVAK MONGOOSE User manual

NOVAK MONGOOSE User manual

#55-3050-1
4-2008
SPECIFICATIONS
Input Voltage.......................... 4-9 cells (1.2 VDC/cell), 2-3 LiPo cells
ESC Footprint.........................................
1.15”x0.95” [29.0x24.3mm]
ESC Weight (w/o wires) ..................................0.77 ounce [22 grams]
B.E.C. Voltage/Current............................... 6.0 volts DC/2.0 amps
Power Wire (Battery/Motor)......................... 16G Super-Flex Silicone
On-Resistance
(Brushless)
................0.0038Ω/phase
@25°C trans.temp.
On-Resistance
(Brush-Mode)
..........0.00038Ω/phase
@25°C trans.temp.
Rated Current (Brushless)
....................40A
[per phase] @25°C trans.temp.
Rated Current (Brush-Mode)
...........40A
[Fwd & Brakes] @25°C trans.temp.
Motor Limit (Brushless)
.....................any Three-80 Micro Pro Novak
Motor Limit (Brush-Mode)
............................any 380-size or smaller
Throttle Programs
(Brushless)
......................
3
[2 w/Rev. & 1 Fwd/Brake]
Throttle Program
(Brush-Mode)
....................................
1
[Fwd/Brake]
Brushless & Brush Motor Control and Full Programmability!
The Mongoose electronic speed control gives you the best of everything--Sensor-based brushless motor control, world class
brush motor performance with Auto-Detect Brush-Mode, & complete on-board programming of Minimum Drive, Minimum
Brake, Drag Brake, Dead Band, LiPo Cut-Off, Motor Rotation, & Drive Frequency (in Brush Mode).....All in a micro size!
The Mongoose is factory-loaded with 4 throttle programs to choose from
(including a limited reverse mode)
, Novak’s Smart Braking II
(you don’t go into reverse until
you shift into reverse by returning the trigger to neutral and then back to reverse)
, Thermal Overload Protection, high-power B.E.C. for strong/fast servo response, Polar
Drive & Digital Anti-Glitch circuitries for cool & smooth operation, auxilliary fan power output, and Radio Priority circuitry for the ultimate in control, right down
to the end of the charge. Add to this the user-replaceable battery wires, power capacitor, & input harness, and the Mongoose has it all!
To benefit from all of the technical features of the Mongoose, PLEASE READ ALL INSTRUCTIONS BEFORE OPERATION
WATER & ELECTRONICS DON’T MIX!
Never allow water, moisture, or other foreign materials to get inside ESC, motor,
or on the PC Boards. Water damage will void the warranty!
NO SCHOTTKY IN BRUSHLESS-MODE!
Schottky diodes must NOT be used when using ESC in Brushless-Mode (Schottky
diodes are never used with reversible ESCs, including brushless).
Schottky diode usage in Brushless-Mode will damage ESC & void warranty.
DISCONNECT BATTERIES WHEN NOT IN USE
Always disconnect the battery pack from the speed control when not in use to
avoid short circuits and possible fire hazard.
4 TO 9 CELLS OR 2-3 CELL LiPo ONLY
If using Ni-Cd or Ni-MH batteries, NEVER use fewer than 4 or more than 9 cells
(1.2VDC/cell) in the vehicle’s main battery pack.
If using LiPo batteries, ONLY use a 2-cell (2S) or 3-cell (3S) pack for the vehicle’s
main battery & be sure the correct LiPo Cut-Off programming option is turned ON.
NOVAK BRUSHLESS MOTORS ONLY
The Mongoose is designed for use with sensor-based Novak Brushless Motors.
You may replace with any Novak Three-80 Micro Pro sensored motor.
NO REVERSE VOLTAGE!
Reverse battery polarity can damage ESC & void warranty. Disconnect battery
immediately if a reverse connection occurs.
POWER CAPACITOR REQUIRED
An external power capacitor is installed on ESC & MUST be used. Failure to use
Capacitor may result in higher temperatures & possible thermal shut-down or damage.
TRANSMITTER ON FIRST
Always turn on the power of the transmitter first so that you will have control of
the vehicle when you turn it on.
GOOD QUALITY TRANSMITTER SUGGESTED
With the higher performance of brushless systems, undesirable radio system noise
may occur when used with lower quality transmitters (like some RTR radios).
DO NOT BUNDLE POWER & SIGNAL WIRES TOGETHER
RF noise in the power wires can adversely effect radio system performance.
INSULATE WIRES
Always insulate exposed wiring with heat shrink tubing or electrical tape to
prevent short circuits, which can damage ESC.
NO CA GLUE
Exposure to CA glue or its fumes can cause damage to internal components of
the speed control and result in premature failure.
mongoose BASIC SET-UP GUIDE
• See ‘Programming/Gearing’ sheet for Proper Gearing, Profile Selection, Custom Programming, & LiPo Cut-Off •
PRECAuTIONS
optional accessories
P1P4
product warranty
The Mongoose Brushless ESC is guaranteed to be free from defects in materials or workmanship for a period of
120 days from the original date of purchase (verified by dated, itemized sales receipt). Warranty does not cover
incorrect installation, components worn by use, damage to case or exposed circuit boards, damage from using
fewer than 4 or more than 9 cells (1.2 volts DC/cell) or more than 3 LiPo cells input voltage, cross-connection
of battery/
motor power wires, overheating solder tabs, reverse voltage application, damage resulting from
thermal overload
or short-circuiting motor (or connecting a brushless motor sensor harness while operating in
Brush-Mode), damage from incorrect installation of FET servo or receiver battery pack, not using or incorrect
installation of a Power Capacitor on the ESC or from using a damaged Power Capacitor, using a Schottky diode,
using non-Novak Power Capacitor or motor, splices to input, ON/OFF switch, or sensor harnesses, damage from
excessive force when using the One-Touch/SET button or from disassembling case, tampering with internal
electronics, allowing water, moisture, or any other foreign material to enter ESC or get onto the PC board,
incorrect installation/wiring of input plug plastic, allowing exposed wiring or solder tabs to short-circuit, or any
damage caused by a crash, flooding, or act of God.
Because Novak has no control over the connection & use of the speed control or other related electronics, no
liability may be assumed nor will be accepted for any damage resulting from the use of this product. Every Novak
speed control & motor is thoroughly tested & cycled before leaving our facility and is, therefore, considered
operational. By the act of connecting/operating speed control, user accepts all resulting liability. In no case shall our
liability exceed the product’s original cost. We reserve the right to modify warranty provisions without notice.
Designed by Novak Electronics, Inc. in Irvine, CA and assembled with globally sourced components.
©2008 Novak Electronics, Inc. • All Rights Reserved • No part of these instructions may be reproduced
without the written permission of Novak Electronics, Inc. • Mongoose ESC, Smart Braking II, Polar Drive
Technology, Radio Priority Circuitry, & One-Touch Set-Up are all trademarks of Novak Electronics, Inc.
5200 1/8” Mod 0.6 Pinion Gear Set--Anodized aluminum pinion gears (11T, 12T, & 13T).
5201 1/8” Mod 0.6 Pinion Gear Set--Anodized aluminum pinion gears (14T, 15T, & 16T).
5202 1/8” Mod 0.6 Pinion Gear Set--Anodized aluminum pinion gears (17T, 18T, & 19T).
5210 1/8” Mod 0.5 Pinion Gear Set--Anodized aluminum pinion gears (11T, 12T, & 13T).
5211 1/8” Mod 0.5 Pinion Gear Set--Anodized aluminum pinion gears (14T, 15T, & 16T).
5212 1/8” Mod 0.5 Pinion Gear Set--Anodized aluminum pinion gears (17T, 18T, & 19T).
5304 Input Plug Harness--Mini--Replacement Mongoose 2mm-to-JST input signal harness.
5509 16GA Brushless Wire Set--2 pieces each of 9” silicone blue, yellow, orange, black, & red.
5600 ESC Switch Harness--Replacement ON/OFF switch harness for speed controls.
5647 Black Cooling Fan--25x25x10mm--All purpose cooling fan with 2-pin JST connector.
5683 Power Trans-Cap Module--Mongoose--Replacement power capacitor module.
5720 2mm Power Connectors--2 pair--Gold plated low-loss 16-20G power connectors.
5721 2mm Power Connectors--5 pair--Gold plated low-loss 16-20G power connectors.
5722 2mm Power Connectors--12 male--Gold plated low-loss 16-20G power connectors.
5723 2mm Power Connectors--12 female
--Gold plated low-loss
16-20G
power connectors.
5825 Micro Battery Cross Bars--7pcs--Gold plated oxygen-free copper micro battery bars.
5826 Micro Battery Cross Bars--28pcs--Gold plated oxygen-free copper micro battery bars.
5831 Lead-Free 3% Silver Racing Solder--6g--Low-resistance, high-conductivity solder.
5832 Lead-Free 3% Silver Racing Solder--15g--Low-resistance, high-conductivity solder.
5833 Lead-Free 3% Silver Racing Solder--100g--Low-resistance, high-conductivity solder.
5840 Double-Sided Mounting Tape--10pcs--1”x1” high-performance clear mounting tape.
5915 Three-80 Sintered Rotor--Replacement sintered neodymium rotor for Three-80 motors.
5916 Three-80 Front End Bell & Bearings--Replacement front end bell & both bearings.
negative
fan pin
positive
fan pin
trouble-shooting guide
Steering Channel Works But Motor Will Not Run
• LiPo Cut-Off Circuitry acitivated––Disconnect LiPo battery pack and re-charge.
• Red & Green status LEDs on solid––Check input signal harness connections at ESC
and receiver. Check input signal harness wiring sequence––Refer to Step 1.
• Red status LED on solid & Green LED blinking––Check motor sensor harness
connection. Possible internal motor damage.
• Blue & Green status LEDs both blinking. Possible ESC shut-down due to locked
rotor detection––return throttle to neutral position to regain motor control––check
vehicle’s drive train for free operation.
• Blue & Red status LEDs blinking. Possible ESC thermal shut-down––Check gear ratio
& free operation of drive train for possible overloading/ESC is being severely over-
loaded––allow system to cool & return throttle to neutral position to regain motor
control. LEDs will continue to blink until system is cooled down.
• Blue & Amber status LEDs blinking. Possible motor thermal shut-down––Check gear
ratio & free operation of drive train for possible overloading/motor is being over-
loaded––allow system to cool & return throttle to neutral position to regain motor
control. LEDs will continue to blink until system is cooled down.
• Blue & Green (Locked Rotor Detection), Blue & Red (ESC Thermal Shut-Down), or
Blue & Amber (Motor Thermal Shut-Down) status LEDs blinking. ESC may have
shut-down & ESC’s neutral point is too far off to sense that transmitter throttle
has been returned to neutral––Refer to Step 4.
• Possible receiver damage––Check operation with a different receiver.
• Possible internal damage––Refer to Service Procedures.
Throttle Stutters or Receiver Glitches During Acceleration
•
Dead Band too tight––Increase ESC’s Dead Band adjustment
(see Progamming sheet)
.
• Receiver or antenna too close to ESC, power wires, battery, or motor.
• Bad connections––Check wiring, connectors, & sensor harness.
• Low voltage to receiver––Try Glitch Buster capacitor on receiver
(Novak part#5626)
.
• External Power Capacitor damaged/not installed––Replace Power Capacitor.
• Battery pack damaged or weak––Try a different battery pack.
• Motor’s magnet has weakened or overheated––Replace rotor.
Motor and Steering Servo Do Not Work
• Check wires, receiver signal harness wiring & color sequence, radio system, crystals,
battery/motor connectors, & battery pack.
•
Power wires too close to signal wires––Do not bundle power & signal wires together.
• Possible receiver damage––Check operation with a different receiver.
• Possible internal damage––Refer to Service Procedures.
Brushless Motor Runs Backwards
• Reverse motor rotation direction––Refer to ‘Custom Programming’ sheet.
Speed Control Runs Excessively Hot
• Gear ratio too low––Increase gear ratio (see ‘PROPER GEAR SELECTION’ section).
Model Runs Slowly/Slow Acceleration
• Gear ratio too high––Reduce gear ratio (see ‘PROPER GEAR SELECTION’ section).
•
Check battery & connectors
––Try another battery; replace connectors/battery if needed.
• Incorrect transmitter/ESC adjustment––Refer to Step 4.
• External Power Capacitor damaged/not installed––Replace Power Capacitor.
ESC Is Melted Or Burnt/ESC Runs With Switch Off
• Internal damage––Refer to Service Procedures.
*For more assistance call our Customer Service Department or check our website.
service procedures
Before sending your speed control or brushless motor system in for
service, review Trouble-Shooting guide and instructions. System may
appear to have failed when other problems exist.
After reviewing instructions, if you feel that your ESC/system requires
service, please obtain the most current product service options and
pricing by the following ways:
WEBSITE: Print a copy of the PRODUCT SERVICE FORM from the CUSTOMER SERVICE
section of the website. Fill out the needed information on this form and return it with
the Novak product that requires servicing.
PHONE/FAX: If you do not have access to the internet, please contact our customer
service department by phone or fax as listed below.
WARRANTY SERVICE: For warranty work, you MUST CLAIM WARRANTY on
PRODUCT
SERVICE FORM & include a valid cash register receipt with purchase
date
and dealer name & phone# on it, or an invoice from previous service. If warranty
provisions have been voided, there will be service charges.
•ESCs returned without a serial number will not be serviced under warranty•
ADDITIONAL NOTES:
•
Dealers/distributors are not authorized to replace products thought to be defective.
• If a hobby dealer returns your product for service, submit a completed PRODUCT
SERVICE FORM to the dealer and make sure it is included with product.
• Novak Electronics, Inc. does not make any internal electronic components (transistors,
resistors, etc.) available for sale.
using a receiver battery pack
If you are planning to use an external receiver battery pack to power the
electronics you need to do the following:
1. Plug the external 5 cell (1.2VDC/cell) receiver battery pack into the
battery slot of the receiver.
2. Leave the ESC’s ON/OFF switch in the OFF position, and use receiver
battery pack’s ON/OFF switch to turn the system power on and
off––Do not use the ESC’s switch.
AuxiliAry power OUtput
The Mongoose ESC features a set of power output pins for running
auxiliary cooling fans for motor or ESC cooling, or for detail items like
scale lights, and they will switch on & off with the ESC’s power switch.
These pins output 6.0 VDC (same as the BEC), so you will get maximum
output from cooling fans without over-powering them by running
directly from the battery pack’s voltage.
There are the 2 pins on the front
edge of the circuit board--Positive
(+) is on the left, and Negative (–) is
on the right.
The set of 3 pins behind them are
for the user-replaceable input signal
harness--The polarity of those is the
same: Positive in the middle, Negative
on the right, and the extra pin on the
left is for the input signal.
The Novak 25x25mm cooling fan
(Novak kit #5647)
not only fits the size
of the ESC’s heat sink perfectly, it also comes with the connector already
on it to match the pins on the ESC. Fans that do not have the proper
connector on them will need a connector put on
(one end of an old receiver
input harness would work well)
, or will need to be soldered to the pins--
Take
extra care if attempting to solder to the fan power output pins
--Do not
overheat the pins or circuit board, and do not allow any solder or wire
strands to cause a short circuit with other pins.
Novak Electronics, Inc.
17032 Armstrong Avenue
Irvine, CA 92614
(949) 833-8873 • FAX (949) 833-1631
Customer Service e-mail: [email protected]
Monday-Friday: 8:00am-5:00pm (PST)
www.teamnovak.com
*If motor has no ground tab
(as shown here), solder the
capacitors to motor can.
•NOT ALL TRANSMITTERS HAVE THESE ADJUSTMENTS•
The Mongoose has a
user-replaceable input harness with
the industry-standard
receiver connector on it
& works with all major radio brand’s new
receivers.
However, some very old receivers must have the wiring sequence in the plastic
3-pin JST connector housing changed on the receiver end. This is important, as
the receiver & servo electronics may be damaged if the sequence is incorrect.
JR • Hitec • Futaba • New KO • Airtronics Z
JR, Hitec, Futaba, new KO, & Airtronics Z receivers do not need input
harness re-wiring. Airtronics Z receivers have blue plastic cases & new KO
cases have tabs on the input harness openings as in Figure 1.
• Plug the larger JST end of the input signal harness into the THROTTLE CHANNEL
(#2) of receiver with the BLACK wire toward the outside edge of receiver case.
• Plug the end of the input harness with the smaller 2mm connector into 3-pin
header on the
speed control
’s PC board with the WHITE wire toward the left
edge of the ESC’s case.
Old-style KO • Old-style Sanwa/Airtronics
If you have an older KO or Sanwa/Airtronics, you must change the sequence
of the ESC’s input harness wires on the receiver end
--Old Sanwa/Airtronics cases
are black color & Old KO cases do not have tab openings, as in Figure 2 above.
•
Using a small flat blade screwdriver, remove the red & black wires from the plastic
JST connector at the receiver end of the input harness as in Figure 3 below.
• Interchange the red and black wires in the plastic 3-pin connector housing at
the receiver end of the input harness.
• Insert modified end of the harness into the THROTTLE CHANNEL (#2) of receiver
with the RED wire toward the outside edge of receiver case.
• Plug the other end of the input harness into the
ESC
with the WHITE wire toward
the left edge of the ESC’s case.
FIGURE 3
With a small standard screwdriver, gently lift plastic prong
until wire and metal socket easily slide out of plastic housing.
changing wiring sequence
@
receiver end
FIGURE 1
FIGURE 2
New KO (with tabs) Old KO (no tabs)
tabs no tabs
black red
red
white black
white
P3
step
1
–
connect input harness
1. MOTOR CAPACITORS NOT NEEDED
Novak brushless motors do not require external motor capacitors.
2.
DO NOT USE SCHOTTKY DIODES
Schottky diodes must NOT be used with reversible ESCs (including brushless).
Schottky diode usage will damage the ESC & void warranty.
3. FACTORY-INSTALLED POWER CAPACITOR REQUIRED
The factory-installed Power Capacitor MUST be used with brushless &
brush-type motors. I
f Power Capacitor becomes dented or damaged, ESC failure can
occur--replace
immediately. Longer Power Capacitor wires will decrease performance.
4. CONNECT ESC’S MOTOR PHASE WIRES TO MOTOR
The Mongoose comes with high quality 2mm low-loss power connectors
on the motor wires. Connect the ESC’s power phase wires to the matching
color motor power wires.
a
.
Connect the BLUE ESC power wire to the BLUE motor wire.
b
.
Connect the YELLOW ESC power wire to the YELLOW motor wire.
c
.
Connect the ORANGE ESC power wire to the ORANGE motor wire.
Additional 2mm power connectors available in Novak accessory kits.
5. CONNECT MOTOR’S SENSOR HARNESS TO ESC
Insert the 6-pin connector on the end of the motor’s Teflon sensor wires
into ESC’s sensor harness socket--the connector is keyed and will only go
together in one direction.
6. CONNECT SPEED CONTROL TO BATTERY PACK
Connect the speed control’s BLACK and RED power wires to a charged 4
to 9 cell (1.2VDC/cell) or 2-3 cell LiPo battery pack. Connect the RED to
battery pack POSITIVE (+) and the BLACK to battery pack NEGATIVE (-).
CHECK FOR PROPER GEARING
Proper brushless motor gearing is determined by motor & ESC
temperatures during and at the end of the run.
Refer to the ‘PROPER GEAR SELECTION’ portion of the CUSTOM PROGRAMMING
Sheet (Pg.5) to determine proper gearing & avoid overheating.
1. DISCONNECT BRUSHLESS MOTOR SENSOR HARNESS
The Mongoose automatically switches to Brush-Mode when the ESC power
is switched ON and no brushless sensor harness is connected.
2. MOTOR CAPACITORS
Electric brush-type motors generate RF noise that causes interference. Three
0.1µF (50V) non-polarized, ceramic capacitors must be used on all motors
to reduce motor noise & prevent ESC damage (3 included with ESC).
Note: Some motors come with factory-installed capacitors. If your motor only has 2
capacitors, you need to install a capacitor between the positive & negative motor tabs.
Solder 0.1µF (50V) capacitors between:
• POSITIVE (+) & NEGATIVE (–) motor tabs.
• POSITIVE (+) motor tab & GROUND tab*.
• NEGATIVE (–) motor tab & GROUND tab*.
Negative (–) motor tab
0.1µF Capacitors
Positive (+) motor tab
Ground
(motor can)
DO NOT USE SCHOTTKY DIODES
3. CONNECT ESC’S BLUE & YELLOW WIRES TO MOTOR
With brush-type motors, the ESC’s BLUE power wire goes to the NEGATIVE (–)
Motor Tab & the YELLOW power wire goes to the POSITIVE (+) Motor Tab.
a
.
Connect the BLUE ESC power wire to the NEGATIVE (–) Motor Tab.
b
.
Connect the YELLOW ESC power wire to the POSITIVE (+) Motor Tab.
Additional Novak 2mm low-loss power connectors available from www.teamnovak.com
4. CONNECT SPEED CONTROL TO BATTERY PACK
Connect the speed control’s BLACK and RED power wires to a charged 4
to 9 cell (1.2VDC/cell) or 2-3 cell LiPo battery pack. Connect the RED to
battery pack POSITIVE (+) and the BLACK to battery pack NEGATIVE (-).
FIGURE 5
BRUSHLESS-MODE SET-UP PHOTO
(FIGURE 4)
ON/OFF
Switch
User-replaceable
input signal
harness (Ch.2)
Black
power wire
(bat.negative)
Trail excess wire off top of antenna mast
Red power wire
(battery positive)
Blue, Yellow, & Orange
motor phase wires
(–) (+)
4 to 9 cell battery pack or 2-3 cell LiPo
Sensor Harness
Servo plugged into
steering ch. (#1)
Novak Three-80
sensor-based
brushless motor
P2
One-Touch
button
Power Cap
module
Blue motor phase wire
to motor negative
(–)
(+) 380-size (or smaller)
brush-type motor
step
2–ESC MOUNTiNG
Mount the speed control so that the power wires are as far from other
electronics as possible. Make sure that the speed control or the power
wires will not interfere with any moving parts in the vehicle. Select a
location that has good cooling and allows airflow through heat sinks.
If the ESC gets air flow, it will run cooler; and that means it will be more efficient!
1. MOUNT SPEED CONTROL IN VEHICLE
Use the included double-sided tape to mount the speed control in
vehicle
(do not use glue)
. Avoid contact with side walls or other chassis
components to avoid vibration damage.
Be sure receiver & antenna are mounted as far from ESC, power wires, battery,
& servo as possible--these components all emit RF noise when throttle is
applied. On graphite or aluminum chassis vehicles, it may help to place
receiver on edge with crystal & antenna as far above chassis as possible.
Note: Mount antenna as close to receiver as possible--trail any excess wire off top
of antenna mast (cutting or coiling excess antenna wire will reduce radio range).
2. SECURE POWER CAPACITOR TO CHASSIS
Use included double-sided tape, or a tie-wrap, to mount Power
Capacitor to the vehicle’s chassis or shock tower. Capacitor can also
be tie-wrapped along the power wires--this requires less space on the
chassis and provides good isolation from vibration.
3. INSTALL ON/OFF SWITCH
Use a screw or a piece of the included double-sided tape, and
mount the switch where it will be easy to access--be sure to select
a position where it will not get damaged or get switched OFF in a
crash or during a roll-over.
step
3
–
wirinG speed control, motor, & battEry
NOvak bRuSHlESS mOtOrS
(Fig.4)
Amber LED flashes 4 times at start-up when transmitter signal is present
bRuSH-typE mOtOrS
(Fig.5-6)
Red LED flashes 4x at start-up when ESC is is Brush-Mode (trans.on)
step 4–
one-touch programming
transmitter adjustments
If you have any problems with Step 4, adjust transmitter as follows
and then repeat the One-Touch programming in Step 4:
A. Set HIGH ATV or EPA to maximum setting.
[amount of throw at full throttle]
B. Set LOW ATV, EPA, or ATL to maximum setting.
[amount of throw at full brakes]
C. Set EXPONENTIAL to zero setting. [throttle channel linearity]
D.
Set THROTTLE CHANNEL REV. SWITCH to either position.
E. Set THROTTLE CHANNEL TRIM to middle setting.
[adjusts neutral position/increases or decreases coast brakes]
F.
Set ELECTRONIC TRIGGER THROW ADJUSTMENT to 50%
throttle and 50% brake throw--best for reversible ESCs.
[adjusts trigger throw electronic/digital pistol-grip transmitters]
G.
Set MECHANICAL TRIGGER THROW ADJUSTMENT to position
with 1/2 throttle and 1/2 brake throw.
With ESC connected to (at least) a receiver & a charged battery pack:
1. TURN ON THE TRANSMITTER’S POWER
2. PRESS & HOLD ESC’S ONE-TOUCH/SET BUTTON
3. TURN ON THE SPEED CONTROL’S POWER
With transmitter throttle at neutral, and still pressing the
SET button,
slide the ESC’s ON/OFF switch to ON position.
4.
CONTINUE HOLDING SET BUTTON UNTIL RED LED COMES ON
5. RELEASE SET BUTTON AS SOON AS LED TURNS RED
6.
PULL TRANSMITTER THROTTLE TO FULL-ON POSITION
Hold it there until the green status LED turns solid green.
Note: Motor will not run during programming even if connected.
7. PUSH TRANSMITTER THROTTLE TO FULL-BRAKE/REVERSE
Hold it there until the green status LED blinks green.
8. RETURN TRANSMITTER THROTTLE TO NEUTRAL
Red status LED will turn solid red, indicating that speed control is
at neutral and that proper programming has been completed.
NOTE: If transmitter settings are changed, One-Touch Programming must be
repeated. If you experience any problems, turn off ESC & repeat One-Touch.
REMEMBER: Whenever the One-Touch set-up is performed, the speed
control will automatically revert back to the factory default settings & the
Throttle Profile will revert to #1 when in Brushless-Mode.
sensor harness wiring
Should any of the 26G Teflon wires pull out of the connector on the
end of the motor’s sensor harness, re-insert them in the appropriate
slot in the connector as shown below. There is a small plastic tab that
grabs a small raised barb on the back of the metal socket crimped onto
the Teflon wire’s end. The plastic tab should be checked to make sure it
has not deformed excessively before inserting the metal socket into the
plastic connector housing with the barb toward to plastic tabs.
If the motor’s
sensor harness
gets damaged,
please contact
our Customer
Service Dept.
black
orange
white
plastic
tabs
red
blue
green
metal
barbs
raised
metal
barb
metal socket
on end of Teflon
sensor harness wires
BRUSH-MODE SET-UP PHOTO
(FIGURE 6)
Yellow motor phase wire
to motor positive
ON/OFF
Switch
User-replaceable
input signal
harness (Ch.2)
Black
power wire
(bat.negative)
Trail excess wire off top of antenna mast
Red power wire
(battery positive)
(–) (+)
4 to 9 cell battery pack or 2-3 cell LiPo
Servo plugged into
steering ch. (#1)
One-Touch
button
Power Cap module
Orange motor phase wire
not used in Brush-Mode

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