Novexx Solutions EIDOS XTO 2.ie User manual

User Manual XTO 2.ie
Edition A3 - 05/2021
Original Instructions - keep for future reference
RT800
USER MANUAL
XTO 2.ie
Intermittent Thermal Transfer Overprinter
(TTO)
This manual contains the EC Declaration of Conformity

User Manual XTO 2.ie
Edition A3 - 05/2021
1
Contents
Contents
Information................................................................................................................................2
NOTES ON THE CORRECT USE OF THE PRINTER ..............................................................................2
GENERAL NOTES...............................................................................................................................2
SAFETY NOTICES...............................................................................................................................3
GENERAL PRECAUTIONS ..................................................................................................................3
DANGEROUS AREAS ON THE XTO2.IE PRINTING UNIT ....................................................................4
PROTECTION ELEMENTS PROVIDED ON XTO2.IE.............................................................................7
Product Description .................................................................................................................11
FUNCTIONALITY .............................................................................................................................11
PECULIARITY ...................................................................................................................................11
SYSTEM MODELS............................................................................................................................12
REAR CONNECTION PANEL ............................................................................................................13
OPERATING PANEL.........................................................................................................................14
BASIC SETTINGS..............................................................................................................................17
Operation ................................................................................................................................22
INSERTING CONSUMABLES ............................................................................................................22
THE THERMAL RIBBONS .................................................................................................................24
PRINTING........................................................................................................................................25
CREATION AND SENDING OF THE LABEL WITH EASYCODE ...........................................................26
HOW TO STORE LABEL FILES (.LM1)...............................................................................................28
HOW TO BACK UP ..........................................................................................................................28
SETTING AND MONITORING ..........................................................................................................29
STATUS MESSAGES.........................................................................................................................45
Preventive Maintenance ..........................................................................................................47
CLEANING INSTRUCTIONS..............................................................................................................47
CLEANING THE PRINT HEAD...........................................................................................................48
CLEANING THE PRINTING PLATE....................................................................................................48
CLEANING ROLLS AND RIBBON PASSAGES ....................................................................................49
CLEANING THE CARRIAGE SLIDING GUIDE.....................................................................................50
XTO 2.ie with XLS 20x labeller ..................................................................................................51
SYSTEM CONFIGURATION..............................................................................................................51
START UP AND OPERATION ...........................................................................................................52
FUNCTIONALITY DESCRIPTION AND SYNCHRONISMS ...................................................................53
CHANGE OF LABEL ROLL AND LABEL RIBBON................................................................................54
REGULAR MAINTENANCE OF THE LABELLER .................................................................................54
Appendix 1...............................................................................................................................55
EC DECLARATION OF CONFORMITY...............................................................................................55
Appendix 2...............................................................................................................................56
CE LABEL.........................................................................................................................................56

User Manual XTO 2.ie
Edition A3 - 05/2021
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Information
Information
NOTES ON THE CORRECT USE OF THE PRINTER
Read these notes together with Chapter “Safety notices" to ensure that the printer is used correctly.
Switching on the printer.
•If the printer has been left in a cold or excessively hot environment for a considerable time, wait
at least 1 hour before switching it on to prevent humidity collecting on the internal circuits.
•After switching off, wait for a few seconds before switching on the printer again.
Use in particularly places
If the printer is going to be used in particularly humid conditions (for example cheese factories) the
protection kits are necessary.
Do not use the printer where there is a lot of oil, iron particles, or dust.
Disposal
The device may not be disposed of with household rubbish. This appliance is labelled in
accordance with European Directive 2012/19/UE concerning used electrical and
electronic appliances (waste electrical and electronic equipment - WEEE).
The guideline determines the framework for the return and recycling of used appliances
as applicable throughout the EU. To return your used device, please use the return and
collection systems available to you.
GENERAL NOTES
Validity of this manual and required compliance
This user manual refers exclusively to the electronic printer for thermal transfer to film named XTO
2.ie. It is used for proper operation and adjustment of the printer.
The printer must be properly installed and configured to allow for operation and settings.
For information about installation and maintenance, see the Installation manual.
For technical questions not covered in this operating manual request a service technician.
Technical release
Software version: up to 2.x
These instructions have to be kept for future reference and must be
available throughout the expected life of the product.
Liability and Copyright
All rights to this manual are reserved. This manual may not be reproduced in any form, either wholly
or partially, without the express written authorisation of Eidos Srl. The contents of this manual are
subject to modifications and improvements without prior warning. Every effort has been made to
ensure the accuracy of the contents. If errors and/or inaccuracies are detected, inform Eidos Srl in
order to make the manual as exhaustive as possible. Eidos Srl accepts no responsibility for any
accidental errors or for any damage arising from the supply, scope or use of this manual.

User Manual XTO 2.ie
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Information
How information is represented
Explanation of symbols
WARNING!
A warning symbol refers to risks that can result in severe or fatal injuries! The note
contains safety measures to protect affected persons.
The text within this area contains instructions for preventing damage,
recommendations as well as additional information.
SAFETY NOTICES
The printer is provided with a “EC Declaration of conformity” indicating electromagnetic
compatibility and electric safety according to the prescriptions of the “EC MACHINERY DIRECTIVE”
marking:
1. Do not start up the machine without first reading and implementing the prescriptions of the
“USER MANUAL” and the present “SAFETY NOTICES”.
2. The print unit is provided with a cover that encloses all the moving internal devices, thus
isolating them completely from access by the operator. If the release is opened to remove the
cover (for routine maintenance) the printing unit is positioned in “Manual” mode, i.e. in safety
conditions (all possible movement prevented).
3. The printer must not be used in an explosive environment or be used to treat explosive
materials.
4. The printer must not be used in irregular situations such as working without guards being
correctly fitted to the machine; working with products other than those prescribed.
5. After 7 years of operation on an 8-hour daily shift, a complete overhaul of the product is
recommended
GENERAL PRECAUTIONS
1. Be careful when moving or carrying the printer. Dropping the printer may cause injury or
property damage. The machine must NOT be used by the lid or the handle. For shipping by
sea or air, the parts must be packed in cases. For carriage by land, it is sufficient to package
the product in pluriball and cardboard boxes. If the machine is to be stored, the parts must
not be stacked.
2. Do not open the printer during printing.
3. When cleaning the surface of the printer case, do not use the cloth that is soaked in thinner,
trichloroethylene, benzine, ketone or similar chemicals.
4. Do not spill liquids or spray insecticide on the printer.
5. When printer trouble occurs, do not try to dissemble it. Instead, consult our service personnel.

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Information
DANGEROUS AREAS ON THE XTO2.IE PRINTING UNIT
Dangerous areas on XTO2.ie - front and bottom view
Note:
During the installation it is necessary to fix the printing plate and the
printing unit so that the plate prevents finger access to the areas [A] and [B]
where the carriage with the print head moves.
Figure 1: dangerous areas on XTO2.ie - front view.
s2
s1
S
H
T
t
X
Y
Figure 2: dangerous areas on XTO2.ie – bottom view
A
B

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Information
Dangerous areas on XTO2.ie - rear view
Dangerous areas on XTO2.ie - side views
Dangerous areas on XTO2.ie - carriage.
Figure 3: Dangerous areas on XTO2.ie - rear view.
M2
M3
M1
Y
U
P
X
W
P
Figure 4: Dangerous areas on XTO2.ie - side views.
Ct
Sm
t
Figure 5: Dangerous areas on XTO2.ie - carriage.

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Information
Passive (non-motorized) rotating rollers on XTO2.ie
Definitions
S
Movement of the carriage during printing or positioning in the "Service" area.
Danger of crushing the fingers
H
Movement of the carriage when returning to Home after printing or during a return from
"Service". Danger of crushing the fingers.
A
Access from the lower left side: carriage moving to the left (print)
B
Access from the lower right side: carriage moving to the right (home position return)
T
Movement of the print head
s1
Rotation of the mandrel holding the ribbon release coil
s2
Rotation of the mandrel holding the ribbon rewinding coil
X
Movement of the carriage when returning to Home after printing or during a return from
"Service". Danger of crushing the fingers.
Y
Movement of the carriage during printing or positioning in the "Service" area.
Danger of crushing the fingers.
P
Rotation movement of the pulley and the belt for transmitting motion to the carriage
W
Rotation movement of the pulley and the belt for transmitting motion to the carriage
Ct
Print head movement servomotor cam
R (n)
Passive (non-motorized) rollers
Hot parts highlight on XTO2.ie:
Part temperatures were measured at ambient temperatures of 20 ° C and after the XTO2.ie ran
at full cadence for 7 hours.
M1
Ribbon unwinding motor body
T max. 45°C
M2
Ribbon rewinding motor body
T max. 50°C
M3
Carriage movement motor body
T max. 60°C
U
CPU Heatsink
T max. 50°C
t
Print head
T max. 60°C
sm
Print head motion servo motor body
T max. 55°C
R1
R2
R3
R4
R5
R6
Figure 6: non-motorized rollers

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Information
PROTECTION ELEMENTS PROVIDED ON XTO2.IE
Covers fixed with screws
WARNING!
Disconnect the 48Vdc power supply to the printer before removing the fixed guards
[RF1], [RF2], [RF3]. The fixed guards must be
removed only for extraordinary
maintenance or repairs.
Movable interlocked guard [RM1]
Figure 7: fixed covers
RF3
RF2
RF1
RM1
Figure 8: movable interlocked guard [RM1]

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Information
Fixed guard but not solidly screwed to the Printing Unit:
The Printing Plate [PP] cannot be strongly screwed to the Printing Unit [PU] because it is necessary
to leave the passage to the packaging film [PF] to be printed.
Note:
During the installation it is necessary to fix the printing plate [PP] and the
printing unit [PU] so that the plate prevents finger access to the areas [A]
and [B] where the carriage with the print head moves.
On supports where there is an independent adjustment of the Printing Unit [PU] and the Printing
Plate [PP], it is always necessary to maintain a relative position between the two parts that prevents
access to dangerous areas. Also to obtain a good print quality, the print head must be positioned at
a distance from the edge of the rubber layer [RL], not less than 5 mm and that the Printing Plate
[PP] is always centered with respect to the Printing Unit [PU].
[PU]
[PF]
[PP]
Figure 9: Print plate
Figure 10: Print plate and Print Unit position
[t]
min. 5 mm
min. 5 mm
[RL]
[RL]
=
=

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Information
Monitoring sensors movable guard [RM1] inserted
External safety contacts: SAFETY_A and SAFETY_B (SAF_EXT)
NOTE: If not used, they must be jumpered.
Not interlocked movable guard [RM2]
The guard is accessible only after removing the interlocked mobile guard [RM1]
SENS_C1
Figure 12: safety contacts
[SAF_EXT]
SAFETY_A
SAFETY_B
SAFETY_SAF
Figure 13: guard
RM2
Figure 11: monitoring sensors
SENS4
Magnetic sensor

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Information
Magnets and magnets ring
To ensure good fastening of the movable guard [RM1] to the XTO 2ie printing unit, magnets [mg1],
[mg2] have been provided on the printer body and magnetic rings [am1], [am2] on the ribbon
inserter.
Warning symbols on the machine
CAUTION!
Warning symbols on the machine provide important information for the
operating personnel.
➔Do not remove warning symbols.
➔Replace missing or illegible warning symbols.
Meaning of the warning symbols:
Warning symbol
Meaning
The "Hot surface" symbol informs the operator and
the staff assigned to the maintenance of the
presence of potentially dangerous hot surfaces.
Allow the device to cool off before touching it.
Figure 15: warning symbols
mg2
am2
mg1
am1
Figure 14: magnets

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Product DESCRIPTION
Product Description
FUNCTIONALITY
The XTO 2.ie is an electronic printer for "thermal transfer to film" that is able to write automatically
and directly on the plastic or paper film used in packaging machines. The packaging film must be
stationary during printing.
The XTO 2.ie Intermittent codes the different production batches with variable text, barcodes and
logos extremely flexibly, ensuring high quality and fast printing.
In stand-alone operation, the label files created with the EASYCODE program installed in a PC can
be loaded in the printer using the USB memory stick.
PECULIARITY
•Print Unit very light and compact, easy to be installed.
•Easy to service and repair; easy system of ribbon passage for changing operation.
•Programmable printing steps and format printing parameters loadable by the touch screen
display (optional) or the P.C.
•Improve unit uptime: not necessary to uninstall the print unit from the line.
•Modular assembly: mechanic + electronic.
•Easy and fast replacement of electronic components (no interference with mechanical parts).
•HMI (Human-Machine Interface) user friendly.
•Simply ribbon changing operation.
•Simply print head and print plate cleaning and replacing.
•Printer management (parameters, labels, diagnostic etc..) with local EIDOS Touch panel or
remote PC with a Web Browser.
Figure 16: system configuration block diagram
Junction Box for I/O SIGNALS connection

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Product DESCRIPTION
SYSTEM MODELS
WARNING! * the 45CV897/1 cable is supplied 7 meters long, but during installation
it must be cut as short as possible, to avoid the error signalling (E207) when closing
the front cover.
The cable must pass far from the cables that supply motors or
electrovalves, to avoid noises and spikes.
Note:The I/O SIGNALS Junction Box 49KS0162 is not intended for Industrial use.
Figure 17: system models
45CV910
install on industrial
power supply
XTO2.ie
49KS0162
+
XTO2.ie
49KS0162
+
XTO2.ie
49KS0162
+
45CV897/1
L = 7 m*
XTO2.ie
49KS0162
+
45CV897/1
L = 7 m
*
System Model: 7XTO2I-2
System Model: 7XTO2I-1
System Model: 7XTO2I-3
System Model: 7XTO2I-4
45CV910/1
(capacitor kit to be connected
on the 48Vdc power supply
V+/V- output pins)
45CV910/1
(capacitor kit to be connected
on the 48Vdc power supply
V+/V- output pins)

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Product DESCRIPTION
REAR CONNECTION PANEL
WARNING!
This printer operates using 48Vdc – 220W voltage! Touching live electrical parts may
expose you to hazardous electrical currents and may lead to burns.
➔
Make sure that the printer is switched off before connecting the power cable.
➔Only connect the 48Vdc Power Supply to a grounded power soc
ket fitted to
authorised standards.
A. Connection to the 48Vdc-220W Power Supply
B. RS232 connection (it does not work on XTO printer)
C. USB-A/USB-B interface for label files exchange with USB memory stick (disk A, disk B)
D. USB device for direct connection to the PC (it does not work on XTO printer)
E. LAN Network connection (Ethernet 10/100/1000)
F. Ethernet POE port for EIDOS HMI connection (XTO printer IP: 10.0.0.1 not changeable)
G. Digital 24V I/O SIGNALS for print command, anomaly, external safety, page I/O...
connections
H. CAN-BUS port for external devices (not managed by XTO2ie)
I. Encoder port for packaging line speed detection (XTO2.c)
J. Connection to ground
For the cable connections refer to the Technical manual.
Figure 18: rear panel

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Product DESCRIPTION
OPERATING PANEL
The operating panel is a comfortable external control panel for the XTO 2.ie, which can be operated
display devices. You can use the 59SDK18 device or a PC.
Prerequisites
•Display device, e.g. 59SDK18, Raspberry, tablet, PC
•Ethernet connection to the XTO printer
The software program has been developed and tested for the following browsers:
•Chromium (Raspberry Pi)
•Chrome (18 and up)
•Firefox (35 and up)
•Safari (6 and up)
•Edge (44 and up)
Main Functions
Manual mode
1
Printer serial number
2
ESC button to select another printer or
remote-control panel
3
Printer data: Current Date, Current Time,
Progressive number, Quantity number
4
Label view
5
Label Pan and zoom
6
Go to Parameters Setting menu
7
Load a new label (this icon appears if the
label does not contain any operator data)
Set new operator data (this icon appears if
the label contains some operator data
8
Go to Ready
6
7
8
9
1
10
3
5
4
2
12
14
Figure 19: manual mode view
11
13

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Product DESCRIPTION
9
Go to Info page
10
Current Printer status
11
Zebra Emulation actives (Zeb: 8 = 200dpi,
Zeb:12=300dpi, Zeb:24=600dpi)
12
Shortcut (goes to the page containing the
most used commands)
13
Go to Production Performance page view
14
Show label or LMT labels (1-2-3- 4)
Ready mode
15
Remote view status (the black eye appears
when the user is logged with "view only"
permission)
16
Print direction
17
Go to Manual status
18
Go to Printer parameters
19
Current Printer status
Info page [9]
This page contains the
information about all the
parameters currently set relating
to printer, label, counters, fw and
sw versions, communication
parameters ...
20
Model of the printer
21
Go to Communication
parameters info
22
Parameters about printer
and label loaded
17
15
19
16
18
Figure 20: ready mode view
Figure 21: Information page
20
21
22

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Product DESCRIPTION
Production Performance view [13]
In the production view, the print job in progress can be monitored.
23
Print counter
24
Current date and time
25
The animation runs when a print command is
received (it is not a real time view)
26
Print rate: number of prints per minute
27
Number of labels that can still be printed with
available ribbon, referred to the current print
rate
28
Time remaining before finishing the ribbon,
referred to the current print rate
29
Click in any part of anywhere in the window
to come back in the MAN (or READY) view
30
Percentage of remaining ribbon (Green = OK,
Yellow = Reserve status when time remaining
is less than the "Ribbon Warning 1" threshold.
Red = the ribbon is close to finish. When time
remaining is less than the "Ribbon Warning 2"
threshold)
Figure 22: production performance page
23
24
25
30
29
26
27
28

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Product DESCRIPTION
BASIC SETTINGS
Settings in the Parameter Menu
Level 0 allows the operator to set the parameters necessary for printing the label.
This level is always accessible.
Load new label
Set counters
Load packaging format
Printer Set up
Password protection
Password protection allows different levels of access to the various operating features of the
printer. The password can be set for each user, allowing access to the various levels; Operator (1)
and Expert Technician (2). The third level is for the Technical Assistance technician.
The User level (0) is not password protected and allows the operations necessary for the main
printing operations.
At the first access to the menu all levels are freely accessible.
For greater security, it is recommended to make them accessible by
password.
→How to set the password is shown in Chapter “Operation -Setting
and Monitoring” of this Manual.
Figure 23: level 0 parameters

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Product DESCRIPTION
Load new label
Select the drive and load new label.
You can see the preview of the label by clicking on the button in the left menu.
The zoom and pan function are enabled. It is also possible to rotate the label on the display
(attention: just the image on the video, not the direction of printing).
Note:each time a different label is loaded, it is advised to feed the ribbon, to avoid
printing over position. Press the key reachable from the "shortcuts" page from
Manual mode (see point 12 of the figure in the chapter "Control panel - Main functions
- Manual mode" of this manual).
Figure 24: load label
Figure 25: label preview