NuTone 9960-R03 User manual

1
INSTA ATION INSTRUCTIONS
READ & SAVE THESE INSTRUCTIONS!
Heat- ight Combination
(with Night ight)
MODE : 9960-R03
FOR BEST RESU TS
In a new construction site, install the housing (complete
with heater) during rough-in construction of the building. The
light assembly and the grille should be installed when the
finished ceiling is in place.
Installation in an existing, finished building requires an
accessible area (attic or crawl space) above the planned
location. See “INSTALLATION IN EXISTING
CONSTRUCTION.”
Do not install closer than 12 inches to a vertical surface.
Do not install over tub or shower enclosure.
• For installation in sloped ceilings up to 12/12 pitch.
• Ductwork must point up.
UNIT DIMENSIONS
Refer to Figure 1 for housing's dimensions.
NOTE: If there will be a finished second floor above,
the Model 9960 housing requires a minimum of 2" x 8"
joist construction for mounting.
WIRING AND DUCTWORK
1. Run the required wiring during rough-in stage of
construction.
2. Total connected load: 1680 watts.
3. Plan to run 120vAC, 60 Hz wiring (with ground) on a
separate 20 Amp circuit from a power source, through
the provided wall switch, to the housing’s junction box.
See wiring diagram.
FIGURE 1
7
3
⁄ 4 "
14"
9
3
⁄ 4 "
IMPORTANT INSTRUCTIONS
READ A INSTRUCTIONS BEFORE INSTA ING OR USING
THIS HEATER.
To reduce the risk of fire, electric shock, or injury to persons,
observe the following:
1. Use this unit only in the manner intended by the manufacturer.
If you have questions, contact the manufacturer at the address
or telephone number listed in the warranty.
2. Before servicing or cleaning unit, switch power off at service
panel and lock the service disconnecting means to prevent
power from being switched on accidentally. When the service
disconnecting means cannot be locked, securely fasten a
prominent warning device, such as a tag, to the service panel.
3. Installation work and electrical wiring must be done by a
qualified person(s) in accordance with all applicable codes and
standards, including fire-rated construction codes and
standards.
4. When cutting or drilling into wall or ceiling, do not damage
electrical wiring and other hidden utilities.
5. This heater is hot when in use. To avoid burns, do not let bare
skin touch hot surfaces. Keep combustible materials, such as
furniture, pillows, bedding, papers, clothes, etc. and curtains at
least 3 feet (0.9 m) from the front of the heater.
6. Extreme caution is necessary when any heater is used by or
near children or invalids and whenever the heater is left
operating and unattended.
7. Do not operate any heater after it malfunctions. Disconnect
power at service panel and have heater inspected by a
reputable electrician before reusing.
8. Do not use outdoors.
9. To disconnect heater, turn controls to off, and turn off power to
heater circuit at main disconnect panel (or operate internal
disconnect switch, if provided).
10.Do not insert or allow foreign objects to enter any ventilation or
exhaust opening, as this may cause an electric shock or fire,
or damage the heater.
11.To prevent a possible fire, do not block air intakes or exhaust in
any manner.
12.A heater has hot and arcing or sparking parts inside. Do not
use it in areas where gasoline, paint, or flammable vapors or
liquids are used or stored.
13.Use this heater only as described in this manual. Any other use
not recommended by the manufacturer may cause fire, electric
shock, or injury to persons.
14.Install heater at least 12 inches from floor or any adjacent wall.
15.To avoid electrical shock: Do not install unit in a tub or shower
enclosure or any location where it may come in contact with
water. Never place a switch where it can be reached from a
tub or shower.
16.This product is designed for installation in ceilings up to a 12/12
pitch. Duct connector must point up. DO NOT OUNT THIS
PRODUCT IN A WALL.
17.Do not connect heater to dimmer switch or speed control.
18.Ducted fans must always be vented to the outdoors.
19.Provide a separate 20 A P circuit. Use 12 GA. power cable of
type which meets code.
20.This product must be grounded.
SAVE THESE INSTRUCTIONS
30042495C

2
MOUNTING THE HOUSING
1. Locate housing between joists.
2. Refer to Figure 5. Using nails, secure hanger bars to joist.
NOTE: The hanger bar brackets are adjustable.
Allowing for the thickness of the finished ceiling,
mount hanger bars so that edge of housing will be
flush with the finished ceiling.
3. Adjust brackets as required. Tighten brackets.
INSTA ATION IN
NEW CONSTRUCTION
PREPARATION
1. Loosen hanger bar brackets to allow bars to be inserted.
2. Refer to Figure 2. Insert hanger bars into brackets.
3. Refer to Figure 3. Slide hanger bar brackets down to end
of slot closest to outside edge of housing. Tighten brackets
in this position.
4. Refer to Figure 4. Remove junction box cover by
removing one screw.
5. Refer to Figure 4. Remove appropriate wiring knockout(s)
and install approved box connector(s).
FIGURE 2
FIGURE 3 FIGURE 4
HANGER BARS
ADJUSTMENT
S OT
JUNCTION
BOX
COVER
KNOCKOUTS
FIGURE 5

INSTA ING THE SWITCH
1. Install double-gang switch box in chosen location.
2. Refer to Figure 6. Run wiring and make wiring
connections.
3. Use supplied screws to secure switch bracket assembly
to switch box.
4. Using supplied screws, secure wall plate to switch bracket.
INSTA ING AND CONNECTING THE WIRING
Refer to Figure 6.
All wiring must comply with local codes and unit must
be properly grounded.
1. Using 12-gauge wire, run 120vAC, 60 Hz wiring (with
ground) from a power source to the wall switch location.
The unit must be wired on a separate 20 Amp circuit.
2. Run wiring from switch location to housing as shown in the
wiring diagram.
3. ake wiring connections as shown in wiring diagram.
4. Replace junction box cover. Slide slotted hole in cover over
screw. Tighten screw securely.
5. Secure wire cover with one screw.
6. Insert heater and ventilator plugs into proper receptacles
as shown.
FIGURE 6
HEATER
JUNCTION BOX
HEATER
(WHITE) LIGHT
RED WHT BLK
WHT
BLK
WHT
NIGHT
LIGHT
SWITCH
BOX
LIGHT
HEAT
NIGHT
LIGHT
120vAC
LINE
GROUND
WHITE
BLACK
NOTE:
WHEN THERMOSTAT
OR TIMER IS USED,
CONNECT AT T
T
3

4
FIGURE 9
ENS
( ENS DETACHED
IN DRAWING FOR
I USTRATIVE
PURPOSES)
MOUNTING THE GRI E ASSEMB Y
1. Refer to Figure 7. Place the reflector into the grille.
2. Refer to Figure 8. Insert light plug and night light plug into
receptacles.
3. Refer to Figure 7. Using two provided screws, secure
grille and reflector to housing.
4. Install 100 watt (maximum) light bulb into light socket.
5. Install 7 watt (maximum) C-7 candelabra type bulb into
night light socket.
6. Refer to Figure 9. Snap lens into place.
FIGURE 7
( ENS OMITTED
FROM DRAWING
FOR I USTRATIVE
PURPOSES)
GRI E
FIGURE 8
NIGHT
IGHT
IGHT
HEATER

5
INSTA ATION IN
EXISTING CONSTRUCTION
In an existing, finished building, installation of the Heat-
Light Combination requires an accessible area (attic or crawl
space) above the planned location. If the location that has
been chosen for installation has a finished floor above it,
be certain there is sufficient space available to install the
housing.
P ANNING
Review “INSTALLATION IN NEW CONSTRUCTION” and
follow all instructions that apply.
CAUTION: Check the area above the planned location
to make sure that:
(1) Wiring can be run to the planned location.
(2) No wiring or other obstructions might interfere with
the installation.
INSTA ATION
1. The housing must be mounted between ceiling joists.
2. Refer to Figure 10. ark ceiling for cutout. Cutout
dimensions: 14
1
⁄ 8 " long x 9
7
⁄ 8 " wide. ake cutout in ceiling.
3. Follow steps under “PREPARATION” page 1.
4. From above, lower housing into the cutout and secure
hanger brackets. Run wiring through box connectors.
5. From below, adjust housing so that it is flush with the
finished ceiling.
6. Form below, make wiring connections as shown in figure 6.
7. Replace junction box cover.
8. Insert heater, light, and night light plugs into proper
receptacles.
9. Install grille, reflector and lens. FIGURE 10
14
1
⁄ 8 "
9
7
⁄ 8 "

6
PERATI N
Be ore using heater, make sure heater has been properly
installed according to all installation steps.

7
MAINTENANCE
Replace light bulbs with a 100-Watt (maximum)
incandescent light bulb and a 7-Watt (maximum) C-7 type
night light bulb.
The ollowing maintenance and cleaning tasks can be
per ormed by the user. All other servicing must be
per ormed by an authorized technician I you have any
questions, please consult with our customer service
department at: 888-336-3948.
LUBRICATI N
The heater is permanently lubricated and never needs oiling
or disassembly.
CLEANING
Clean heater once a month as ollows:
1. Turn o power at service panel.
2. Make sure heating element is cool.
3. Use a so t brush attachment to gently vacuum grille
openings or wipe grille clean with a so t cloth.
4. Restore power.
CAUTI N: METAL AND ELECTRICAL PARTS SH ULD
NEVER BE IMMERSED IN WATER.
Limited Warranty
Warranty Period and E clusions: Broan-NuTone LLC (the “Company”) warrants to the original consumer purchaser of its product ("you") that the product (the " roduct") will be free
from material defects in the roduct or its workmanship for a period of one (1) year from the date of original purchase.
The limited warranty period for any replacement parts provided by the Company and for any roducts repaired or replaced under this limited warranty shall be the remainder of the
original warranty period.
This warranty does not cover speed controls, fluorescent lamp starters, tubes, halogen and incandescent bulbs, fuses, filters, ducts, roof caps, wall caps and other accessories for
ducting that may be purchased separately and installed with the roduct. This warranty also does not cover (a) normal maintenance and service, (b) normal wear and tear, (c) any
roducts or parts which have been subject to misuse, abuse, abnormal usage, negligence, accident, improper or insufficient maintenance, storage or repair (other than repair by the
Company), (d) damage caused by faulty installation, or installation or use contrary to recommendations or instructions, (e) any roduct that has been moved from its original point of
installation, (f) damage caused by environmental or natural elements, (g) damage in transit, (h) natural wear of finish, (i) roducts in commercial or nonresidential use, or (j) damage
caused by fire, flood or other act of God. This warranty covers only roducts sold to original consumers in the United States by the Company or U.S. distributors authorized by the
Company.
This warranty supersedes all prior warranties and is not transferable from the original consumer purchaser.
No Other Warranties: This Limited Warranty contains the Company's sole obligation and your sole remedy for defective products. The foregoing warranties are exclusive and in lieu of
any other warranties, express or implied. THE COM ANY DISCLAIMS AND EXCLUDES ALL OTHER EX RESS WARRANTIES, AND DISCLAIMS AND EXCLUDES ALL WARRANTIES
IM LIED BY LAW, INCLUDING WITHOUT LIMITATION THOSE OF MERCHANTABILITY AND FITNESS FOR A ARTICULAR UR OSE. To the extent that applicable law prohibits the
exclusion of implied warranties, the duration of any applicable implied warranty is limited to the period specified for the express warranty above. Some states do not allow limitations
on how long an implied warranty lasts, so the above limitation may not apply to you. Any oral or written description of the roduct is for the sole purpose of identifying it and shall not
be construed as an express warranty.
Whenever possible, each provision of this Limited Warranty shall be interpreted in such manner as to be effective and valid under applicable law, but if any provision is held to be
prohibited or invalid, such provision shall be ineffective only to the extent of such prohibition or invalidity, without invalidating the remainder of such provision or the other remaining
provisions of the Limited Warranty.
Remedy: During the applicable limited warranty period, the Company will, at its option, provide replacement parts for, or repair or replace, without charge, any roduct or part
thereof, to the extent the Company finds it to be covered by and in breach of this limited warranty under normal use and service. The Company will ship the repaired or replaced
roduct or replacement parts to you at no charge. You are responsible for all costs for removal, reinstallation and shipping, insurance or other freight charges incurred in the shipment
of the roduct or part to the Company. If you must send the roduct or part to the Company, as instructed by the Company, you must properly pack the roduct or part—the
Company is not responsible for damage in transit. The Company reserves the right to utilize reconditioned, refurbished, repaired or remanufactured roducts or parts in the warranty
repair or replacement process. Such roducts and parts will be comparable in function and performance to an original roduct or part and warranted for the remainder of the original
warranty period.
E clusion of Damages: THE COM ANY’S OBLIGATION TO ROVIDE RE LACEMENT ARTS, OR RE AIR OR RE LACE, AT THE COM ANY’S O TION, SHALL BE YOUR SOLE AND
EXCLUSIVE REMEDY UNDER THIS LIMITED WARRANTY AND THE COM ANY’S SOLE AND EXCLUSIVE OBLIGATION. THE COM ANY SHALL NOT BE LIABLE FOR INCIDENTAL,
INDIRECT, CONSEQUENTIAL OR S ECIAL DAMAGES ARISING OUT OF OR IN CONNECTION WITH THE RODUCT, ITS USE OR ERFORMANCE.
Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you
specific legal rights, and you may also have other rights, which vary from state to state.
This warranty covers only replacement or repair of defective roducts or parts thereof at the Company’s main facility and does not include the cost of field service travel and living
expenses.
Any assistance the Company provides to or procures for you outside the terms, limitations or exclusions of this limited warranty will not constitute a waiver of such terms, limitations
or exclusions, nor will such assistance extend or revive the warranty.
The Company will not reimburse you for any expenses incurred by you in repairing or replacing any defective roduct, except for those incurred with the Company’s prior written
permission.
How to Obtain Warranty Service: To qualify for warranty service, you must (a) notify the Company at the address or telephone number stated below within seven (7) days of
discovering the covered defect, (b) give the model number and part identification and (c) describe the nature of any defect in the roduct or part. At the time of requesting warranty
service, you must present evidence of the original purchase date. If you cannot provide a copy of the original written limited warranty, then the terms of the Company’s most current
written limited warranty for your particular product will control. The most current limited written warranties for the Company’s products can be found at www.broan.com .
Broan-NuTone LLC 926 West State Street, Hartford, WI 53027 www.broan.com 888-336-3948

8
SERVICE PARTS
M DEL: 9960-R03
21
Ref. No. ld Part Number Description New Part Number
1 K3132 Bezel/Lens Assembly S10941174
2 K3133 Bezel nly Use Ref. No. 1
3 K3134 Lens NLY Use Ref. No. 1
4 K9010 Grille Assembly S89339000
5 K31375 Reflector Use Ref. No. 21
4 K3136 Socket Large (100 Watt) Use Ref. No. 21
5 K3137 Socket Small w/clip (7 Watt) Use Ref. No. 21
6 K3097 Receptacle Black (1) S66204000
9 K3096 Receptacle White (1) S56721000
10 K3094 Hanger Clip 4 required S57117000
11 K3010 Hanger Rod Assembly (1) 2 required S85585000
12 89347 Hardware Bag Assembly (Complete Switch Set) Not a parts item
13 85921 Double Toggle Switch S85921000
14 85933 Switch Plate Not available
15 K3173 Single Toggle Switch Not available
16 88568 B Unit Assembly (Heat) S10941171
17 88569 Motor S88569000
18 61579 Heat Scroll S61579000
19 66583 Blower Wheel S66583000
20 0969B Heating Element (Includes Thermal Protector) S0969B000
* K9012 Grille Screw Set (2) - not shown S89323015
21 -Reflector Assembly with Lamp sockets - Large & Small S10941427