NXP Semiconductors SAFE ASSURE FRDM-GD3100EVM User manual

UM11108
FRDM-GD3100EVM half-bridge evaluation board
Rev. 3.0 — 16 August 2018 User guide
1 FRDM-GD3100EVM
Figure 1. FRDM-GD3100EVM
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NXP Semiconductors UM11108
FRDM-GD3100EVM half-bridge evaluation board
UM11108 All information provided in this document is subject to legal disclaimers. © NXP B.V. 2018. All rights reserved.
User guide Rev. 3.0 — 16 August 2018
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2 Important notice
NXP provides the enclosed product(s) under the following conditions:
This evaluation kit is intended for use of ENGINEERING DEVELOPMENT OR
EVALUATION PURPOSES ONLY. It is provided as a sample IC pre-soldered to a
printed circuit board to make it easier to access inputs, outputs, and supply terminals.
This evaluation board may be used with any development system or other source of
I/O signals by simply connecting it to the host MCU or computer board via off-the-
shelf cables. This evaluation board is not a Reference Design and is not intended to
represent a final design recommendation for any particular application. Final device in
an application will be heavily dependent on proper printed circuit board layout and heat
sinking design as well as attention to supply filtering, transient suppression, and I/O
signal quality.
The goods provided may not be complete in terms of required design, marketing, and
or manufacturing related protective considerations, including product safety measures
typically found in the end product incorporating the goods. Due to the open construction
of the product, it is the user's responsibility to take any and all appropriate precautions
with regard to electrostatic discharge. In order to minimize risks associated with the
customers applications, adequate design and operating safeguards must be provided
by the customer to minimize inherent or procedural hazards. For any safety concerns,
contact NXP sales and technical support services.
Should this evaluation kit not meet the specifications indicated in the kit, it may be
returned within 30 days from the date of delivery and will be replaced by a new kit.
NXP reserves the right to make changes without further notice to any products herein.
NXP makes no warranty, representation or guarantee regarding the suitability of its
products for any particular purpose, nor does NXP assume any liability arising out of the
application or use of any product or circuit, and specifically disclaims any and all liability,
including without limitation consequential or incidental damages. “Typical” parameters
can and do vary in different applications and actual performance may vary over time.
All operating parameters, including “Typical”, must be validated for each customer
application by customer’s technical experts.
NXP does not convey any license under its patent rights nor the rights of others. NXP
products are not designed, intended, or authorized for use as components in systems
intended for surgical implant into the body, or other applications intended to support or
sustain life, or for any other application in which the failure of the NXP product could
create a situation where personal injury or death may occur.
Should the Buyer purchase or use NXP products for any such unintended or
unauthorized application, the Buyer shall indemnify and hold NXP and its officers,
employees, subsidiaries, affiliates, and distributors harmless against all claims, costs,
damages, and expenses, and reasonable attorney fees arising out of, directly or
indirectly, any claim of personal injury or death associated with such unintended or
unauthorized use, even if such claim alleges NXP was negligent regarding the design or
manufacture of the part.
NXP and the NXP logo are trademarks of NXP B.V. All other product or service names
are the property of their respective owners. © NXP B.V. 2018.
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FRDM-GD3100EVM half-bridge evaluation board
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User guide Rev. 3.0 — 16 August 2018
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3 Getting started
The NXP analog product development boards provide an easy-to-use platform for
evaluating NXP products. These development boards support a range of analog,
mixedsignal, and power solutions. These boards incorporate monolithic integrated
circuits and system-in-package devices that use proven high-volume technology. NXP
products offer longer battery life, a smaller form factor, reduced component counts, lower
cost, and improved performance in powering state-of-the-art systems.
The tool summary page for FRDM-GD3100EVM is at http://www.nxp.com/FRDM-
GD3100EVM. The overview tab on this page provides an overview of the device, a list
of device features, a description of the kit contents, links to supported devices and a Get
Started section.
The Get Started section provides information applicable to using the the FRDM-
GD3100EVM.
•Go to http://www.nxp.com/FRDM-GD3100EVM.
•On the Overview tab, locate the Jump To navigation feature on the left side of the
window.
•Select the Get Started link.
Review each entry in the Get Started section.
•Download an entry by clicking on the linked title.
After reviewing the Overview tab, visit the other related tabs for additional information:
• Documentation: Download current documentation.
• Software & Tools: Download current hardware and software tools.
• Buy/Parametrics: Purchase the product and view the product parametrics.
After downloading files, review each file, including the user guide which includes setup
instructions. If applicable, the bill of materials (BOM) and supporting schematics are also
available for download in the Get Started section of the Overview tab.
3.1 Kit contents/packing list
The FRDM-GD3100EVM contents include:
•Complete assembly of KITGD3100 connected to FRDM-KL25Z
•3.3 V to 5.0 V translator board
•Cable, USB type A male/type mini B male 3 ft
•Quick start guide
3.2 Required equipment
To use this kit, you need:
•3.3 V to 5.0 V translator board
•Fuji IGBT 6MBI800XV-075V-01 (M653) or 6MBI800XVB-075 (M6+)
•DC link capacitor compatible with IGBT
–Panasonic SH film capacitor, EZTZX00456A, DC 500V, 1400 µF (or
EZTYL24680HA)
•50 mil jumpers for configuration
•50 µH, high current air core inductor for double pulse testing
•HV power supply with protection shield and hearing protection
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NXP Semiconductors UM11108
FRDM-GD3100EVM half-bridge evaluation board
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User guide Rev. 3.0 — 16 August 2018
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•25 V, 1.0 A DC power supply
•Pulse generator
•TEK MSO 4054 500 MHz 2.5 GS/s 4-channel oscilloscope
•Rogowski coil, PEM Model CWT Mini HF60R or CTW MiniHF30 (smaller diameter)
•Two isolated high voltage probes (CAL Test Electric CT2593-1, LeCroy AP030)
•Four low voltage probes
•Two digital voltmeters
3.3 System requirements
The kit requires the following to function properly with the software:
•Windows XP or higher operating system
4 Getting to know the hardware
4.1 Board features
•Capability to connect to Fuji M653 or M6+ IGBT modules for half-bridge evaluations
•Daisy Chain SPI communication capable
•Power supply and fail-safe jumper configurable
•Easy access power, ground and signal test points
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NXP Semiconductors UM11108
FRDM-GD3100EVM half-bridge evaluation board
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4.2 Device features
Table 1. Device features
Device Description Features
MC33GD3100 The MC33GD3100 is an
advanced single channel
gate driver for IGBTs.
•Compatible with current sense and temp
sense IGBTs
•DESAT detection capability for detecting
VCE desaturation condition
•Fast short-circuit protection for IGBTs
with current sense feedback
•Compliant with ASIL C/D ISO 26262
functional safety requirements
•SPI interface for safety monitoring,
programmability and flexibility
•Integrated Galvanic signal isolation
•Integrated gate drive power stage
capable of 10 A peak source and sink
•Interrupt pin for fast response to faults
•Compatible with negative gate supply
•Compatible with 200 V to 1700 V IGBTs,
power range > 125 kW
4.3 Board description
The Freedom KL25Z is microcontroller hardware for interfacing PC with SPIGen software
to the SPI programmable registers on the MC33GD3100 devices on the GD3100 half-
bridge evaluation board. GD3100 translator board is used to translate 3.3 V signals to
5.0 V signals between MCU hardware and MC33GD3100 gate drivers on the half-bridge
evaluation board.
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NXP Semiconductors UM11108
FRDM-GD3100EVM half-bridge evaluation board
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User guide Rev. 3.0 — 16 August 2018
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Figure 2. Connecting FRDM-KL25Z, GD3100 half-bridge EVB and translator board
4.3.1 Voltage domains, GD3100 pinout, logic header and IGBT pinout
Low-voltage domain is 12 V VPWR domain that interfaces with the MCU and
MC33GD3100 control registers through the 24-pin connector interface.
Low-side driver and high-side driver domains are driver control interfaces to IGBT single
phase connections and test points.
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NXP Semiconductors UM11108
FRDM-GD3100EVM half-bridge evaluation board
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Figure 3. Evaluation board voltage and interface domains
Table 2. 24-pin connector definitions
Pin Name Function
1 AOUTL Duty cycle encoded signal (low-side)
2 VSUP Power input (+12 V)
3 CSBL Chip select bar (low-side)
4 VDD 5.0 V power
5 PWML PWM input (low-side)
6 INTBL Interrupt bar (low-side)
7 MOSIL Master out slave in (low-side)
8 SCLK Serial clock input
9 MISOL Master in Slave out (low-side)
11 FSSTATEL Fail-safe state (low-side)
12 GND Ground
13 FSENB Fail-safe enable (high-side and low-side)
14 MISOH Master in slave out
15 NC No connection
16 MOSIH Master out slave in
17 NC No connection
18 CSBH Chip select bar (high-side)
19 NC No connection
20 AOUTH Duty cycle encoded signal (high-side)
21 PWMH PWM input (high-side)
22 FSSTATEH Fail-safe state (high-side)
23 GND Ground
24 INTBH Interrupt bar (high-side)
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FRDM-GD3100EVM half-bridge evaluation board
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4.3.2 Test point definitions
All test points are clearly marked on the evaluation board. Figure 4 shows the location of
various test points.
Figure 4. Key test point locations
Table 3. Test point definitions
Test point Definitions
Low voltage domain
VPWR DC voltage source connection point for VSUP power input of MC33GD3100
devices. Typically supplied by vehicle battery +12V DC.
GND1_1,2,3,4 Grounding points for low voltage domain
GD3100PWR MC33GD3100 VSUP test point
VDDL MC33GD3100 VDD test point on low-side driver. See data sheet for usage.
NJWEN Flyback enable test point connected to NJW4140 MOSFET drive switching regulator
Low-side driver domain
VCCL Positive voltage supply test point for isolated circuitry and low-side driver gate of
IGBT
CLAMPL VCE sense test point connected to low-side driver clamp pin and circuitry
DSTL VCE desaturation test point connected to low-side driver DESAT pin and circuitry
VEEL Negative voltage supply test point for low-side driver gate of IGBT
AMXL Analog MUX input test point for low-side driver
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NXP Semiconductors UM11108
FRDM-GD3100EVM half-bridge evaluation board
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Test point Definitions
VREFL 5.0 V reference test point for isolated analog circuitry on low-side driver
FSISOL Fail-safe state management test point for low-side driver domain
TSENSEAL Temperature sense test point connected to anode of IGBT temp sense diode and
MC33GD3100 TSENSEA input of low-side driver
GNDL1 Low-side driver ground point
GNDL2 Low-side driver ground point
AMXGNDL Isolated ground test point for AMUXIN of MC33GD3100 low-side driver
GL IGBT gate test point on low-side driver domain which is the charging pin of IGBT
gate
SL ISENSE test point connected to IGBT current sense and MC33GD3100 low-side
driver ISENSE pin
High-side driver domain
VCCH Positive voltage supply test point for isolated circuitry and high-side driver gate of
IGBT
CLAMPH VCE sense test point connected to high-side driver clamp pin and circuitry
DSTH VCE desaturation test point connected to high-side driver DESAT pin and circuitry
VEEH Negative voltage supply test point for high-side driver gate of IGBT
AMXH Analog MUX input test point for high-side driver
VREFH 5.0 V reference test point for isolated analog circuitry on high-side driver
FSISOH Fail-safe state management test point for high-side driver domain
GNDH1 High-side driver ground point
GNDH2 High-side driver ground point
AMXGNDH Isolated ground test point for AMUXIN of MC33GD3100 high-side driver
GH IGBT gate test point on high-side driver domain which is the charging pin of IGBT
gate
SH ISENSE test point connected to IGBT current sense and MC33GD3100 high-side
driver ISENSE pin
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NXP Semiconductors UM11108
FRDM-GD3100EVM half-bridge evaluation board
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User guide Rev. 3.0 — 16 August 2018
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4.3.3 Power supply and fail-safe jumper configuration
Figure 5. Power supply and jumper configuration
Table 4. Jumper definitions
Jumper Position Function
shorted VSUP = VPWR external 12 V connectionJVPWR
OPEN VSUP is isolated from VPWR
1-2 FSENB = H (fail-safe not activated)JFSENB
2-3 FSENB = L (fail-safe is activated)
shorted VCC = VCCREG (HS)J4
open VCC and VCCREG (HS) are separate
1-2 HS neg supply = activeJ5
2-3 HS neg supply = GNDISOH
shorted HS neg supply = GNDISOHJ6
open HS neg supply = active
shorted VCC = VCCREG (LS)J7
open VCC and VCCREG (LS) are separate
1-2 LS neg supply = activeJ8
2-3 LS neg supply = GNDISOL
shorted LS neg supply = GNDISOLJ9
open LS Neg Supply = active
shorted TSENSEA LS activeJ10
open TSENSEA LS non-active (internal test mode only)
J11 shorted TSENSEA HS active
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NXP Semiconductors UM11108
FRDM-GD3100EVM half-bridge evaluation board
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User guide Rev. 3.0 — 16 August 2018
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Jumper Position Function
open TSENSEA HS non-active (internal test mode only)
shorted VDDL to VPWR connection
Short only when low voltage domain is powered by external 5.0 V
JVDDL
open VDDL isolated from external VSUP supply
shorted VDDH to VPWR connection
Short only when low voltage domain is powered by external 5.0 V
JVDDH
open VDDH isolated from external VSUP supply
open SPI MOSI for use in non-daisy chain modeMOSIDC
shorted SPI MOSI for use in daisy chain mode (connects MISOL to MOSIH)
1-2 SPI chip select for use in non-daisy chain modeJCSB
2-3 SPI chip select for use in daisy chain mode (connects CSB pins of
both GD3100 devices)
4.3.4 Bottom view
Figure 6. GD3100 evaluation board bottom view
4.3.5 Gate drive resistors
•RGH - gate high resistor in series with the GH pin at the output of the MC33GD3100
high-side driver and IGBT gate that controls the turn-on current for IGBT gate.
•RGL - gate low resistor in series with the GL pin at the output of the MC33GD3100 low-
side driver and IGBT gate that controls the turn-off current for IGBT gate.
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NXP Semiconductors UM11108
FRDM-GD3100EVM half-bridge evaluation board
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•RAMC - series resistor between IGBT gate and AMC input pin of the MC33GD3100
high-side/low-side driver for gate sensing and Active Miller clamping.
Figure 7. Gate drive resistors
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NXP Semiconductors UM11108
FRDM-GD3100EVM half-bridge evaluation board
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4.3.6 LED interrupt indicators
Figure 8. LED interrupt indicators
Table 5. LED interrupt indicators
LED Description
Low-side INTB Connected to the INTB output pin of low-side driver indicating reported
fault status when on (active low)
High-side INTB Connected to the INTB interrupt output pin of high-side driver indicating
reported fault status when on (active low)
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NXP Semiconductors UM11108
FRDM-GD3100EVM half-bridge evaluation board
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4.3.7 VDD, daisy chain, PWM and PWMALT disconnects; M653 terminals and
pinout
Figure 9. VDD, daisy chain and PWMALT configuration connections
•Disable PWM/PWMALT by changing four components. Remove R13 and R14
(normally populated) AND add SH3 and SH5 (normally open) to disable cross
conduction and deadtime protection.
•SH6 and SH7: normally populated/shorted. Remove shorting resistors to enable SPI
daisy chain operation in conjunction with JCSB and MOSIDC jumpers.
•JVDDL and JVDDH: OPEN
Connects VPWR to VDD pins. This jumper is shorted only when the low voltage
domain is powered by an external 5.0 V supply. When this jumper is in place, VPWR
must be 5.0 V.
4.4 Quick start
4.4.1 Scope and purpose
This section provides comprehensive quick start notes for the FRDM-GD3100EVM half-
bridge evaluation kit. Within a few minutes it is possible install SPIGEN application on a
PC, power up half-bridge evaluation kit, and start SPI communication with the GD3100
devices as well as pass PWM signals for evaluation.
4.4.2 Intended audience
Experienced engineers evaluating MC33GD3100 gate drive device for IGBT control.
4.4.3 Setting up and connecting the evaluation kit
1. Download and install latest SPIGEN software – Windows application from NXP.com to
your PC.
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FRDM-GD3100EVM half-bridge evaluation board
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2. Assemble the FRDM-GD3100EVM with KL25Z micro board and translator board as
shown in Figure 2.
3. Check jumper configuration on the evaluation board. The default jumper configuration
(shipped from factory) is setup for non-daisy chain SPI communication with high-
side and low-side driver domains VEE negative supply level active as described in
Figure 5. Also, ensure jumper J233 is populated on Translator board as in Figure 11
for powering KL25Z micro.
a. For daisy chain SPI communication of gate drive devices see Figure 9 and use
daisy chain test interface section only of SPIGEN GUI GD3100 Mode tab.
4. Start SPIGEN application software on PC. Connect USB cable from PC to USBKL25Z
port on KL25Z micro board. A successful connection results in a connection
successful pop-up on the PC with SPIGEN application running.
a. KL25Z micro shipped with proper firmware is already flashed. See Section 6
"Preparing graphical user interface operating environment" for additional details.
5. Next supply 12 V DC power to low voltage domain of evaluation board (12 V DC to
VPWR connection point and grounding to GND1 connection point on low voltage
domain).
6. Check high-side and low-side driver domain regulated voltage level by checking
VCCH and VCCL test points for ~17 V DC with respect to grounding to points GNDH
and GNDL in each domain respectively.
a. If voltage level on VCCH and VCCL are low adjust R3 potentiometer for proper
level as shown in Figure 5.
7. With proper PC interface connection and voltage levels, SPI communication can be
conducted with MC33GD3100 devices as described in Section 6.1 "SPIGEN GUI" and
referencing data sheet for MC33GD3100.
a. Selecting SPI0 communicates with low-side gate drive device and SPI1
communicates with high-side gate drive device (see Figure 14).
8. To pass an external PWM signal through each gate drive device, remove jumpers
J235 and J236 from translator board. Connect external PWM signal to high-side
EXT_PWMH or low-side EXT_PWML as described in Figure 11. Gate drive output
can be observed on high-side and low-side driver devices on GH_ and GL_ test points
respectively.
9. For double pulse and short-circuit testing with an IGBT and inductive load, use pulse
test GUI under SPIGEN GUI GD3100 for setting pulse widths using KL25Z micro.
a. Jumpers J235 and J236 must be installed on Translator board for passing PWM
signals from KL25Z micro.
b. For short-circuit testing, PWMALT and PWMALT2 must be disconnected to disable
cross-conduction and deadtime protection as described in Figure 9.
4.5 Kinetis KL25Z freedom board
The Freedom KL25Z is an ultra-low-cost development platform for Kinetis® L Series
MCU built on Arm® Cortex®-M0+ processor.
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FRDM-GD3100EVM half-bridge evaluation board
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Figure 10. Freedom Development Platform
4.6 3.3 V to 5.0 V translator board
GD3100 translator enables level shifting of signals from 3.3 V to 5.0 V SPI
communication.
Figure 11. Translator board
5 Configuring the hardware
FRDM-GD3100EVM is connected to U Phase of a Fuji M653 IGBT module with SBE
DC Link capacitor as shown in Figure 12. Double pulse and short-circuit testing can be
conducted utilizing Windows based PC with SPIGEN software.
Suggested equipments needed for test:
•Rogowski coil high current probe
•High voltage differential voltage probe
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FRDM-GD3100EVM half-bridge evaluation board
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•High sample rate digital oscilloscope with probes
•DC link capacitor
•Fuji M653 or M6+ IGBT module
•Windows based PC
•High voltage DC power supply for DC link
•Low voltage DC power supply for VPWR
–+12 V DC gate drive board low voltage domain
•Voltmeter for monitoring high voltage DC Link supply
•Load coil
Figure 12. Evaluation board setup
6 Preparing graphical user interface operating environment
1. Install the firmware and MCU code.
•The kit ships with KL25Z MCU firmware already installed. If for any reason the
KL25Z MCU firmware needs to be re-installed follow this procedure. Hold down the
reset button on the KL25Z board and connect a mini USB B cable from the PC to
the Programming interface SDA USB port. Release the reset button. The PC shows
a drive called E:/BOOTLOADER or something similar. Copy the SDA file (MSD-
DEBUG-FRDM-KL25Z_Pemicro_v118.SDA) to the E:/BOOTLOADER drive.
•Unplug and re-plug the USB cable to the same location to restart and
activate the new firmware (do not hold the reset button this time). The drive
name changes to E:/FRDM-KL25Z or something similar. Copy the file
UsbSpiDongleKL25Z_GD3100_545.srec to the E:/FRDM-KL25Z drive. Unplug USB
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NXP Semiconductors UM11108
FRDM-GD3100EVM half-bridge evaluation board
UM11108 All information provided in this document is subject to legal disclaimers. © NXP B.V. 2018. All rights reserved.
User guide Rev. 3.0 — 16 August 2018
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cable. Firmware files are available with SPIGEN install which can be downloaded
from NXP.com and can be found in SPIGEN install directory folder.
2. Run SPIGEN SPI generator software installer to install SPIGEN on PC.
3. Run SPIGEN with KL25Z board connected.
•Connect the PC to the mini USB B cable into the “USBKL25Z” USB port on the
KL25Z board.
•Open the SPIGen software on the PC. At the bottom of the page you should see
SPI dongle Firmware Ver. 5.4.5 or something similar.
Figure 13. FRDM-KL25Z setup and interface
6.1 SPIGEN GUI
See Figure 14 for SPIGEN Graphical User Interface for MC33GD3100 internal register
read and write access. It also includes the daisy chain read and write access when
configured for daisy chain operation on certain MC33GD3100 registers.
Figure 14. SPIGEN GUI
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NXP Semiconductors UM11108
FRDM-GD3100EVM half-bridge evaluation board
UM11108 All information provided in this document is subject to legal disclaimers. © NXP B.V. 2018. All rights reserved.
User guide Rev. 3.0 — 16 August 2018
19 / 25
6.1.1 Configuration register
See MC33GD3100 data sheet for SPI configuration register descriptions.
Figure 15. Configuration register window
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NXP Semiconductors UM11108
FRDM-GD3100EVM half-bridge evaluation board
UM11108 All information provided in this document is subject to legal disclaimers. © NXP B.V. 2018. All rights reserved.
User guide Rev. 3.0 — 16 August 2018
20 / 25
6.1.2 Status and mask register
See MC33GD3100 data sheet for SPI configuration register descriptions.
Figure 16. Status and mask register window
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