Oliver 4016 User manual

4016 10” Professional Tablesaw
Owner’s Manual
Oliver Machinery M-4016 04/2008
Seattle, WA  Copyright 2003
info@oliverma hinery.net www.oliverma hinery.net

Warranty
Oliver makes every effort possible to assure that its equipment meets the highest possible standards of
quality and durability. All produ ts sold by Oliver are warranted to the original ustomer to be free from
defe ts for a period of 2 (two) years on all parts, ex luding ele troni s and motors, whi h are warranted
for 1 year. Oliver’s obligation under this warranty shall be ex lusively limited to repairing or repla ing (at
Oliver’s option) produ ts whi h are determined by Oliver to be defe tive upon delivery F.O.B. (return
freight paid by ustomer) to Oliver, and on inspe tion by Oliver. This warranty does not apply to defe ts
due, dire tly or indire tly, to misuse, abuse, negligen e, a idents, unauthorized repairs, alterations, la k
of maintenan e, a ts of nature, or items that would normally be onsumed or require repla ement due to
normal wear. In no event shall Oliver be liable for death, personal or property injury, or damages arising
from the use of its produ ts.
Warnin
Read this manual thoroughly before operating the ma hine. Oliver Ma hinery dis laims any liability for
ma hines that have been altered or abused. Oliver Ma hinery reserves the right to effe t at any time,
without prior noti e, those alterations to parts, fittings, and a essory equipment whi h they may deem
ne essary for any reason whatsoever.
For More Information
Oliver Ma hinery is always adding new Industrial Woodworking produ ts to the line. For omplete, up-to-
date produ t information, he k with your lo al Oliver Ma hinery distributor, or visit
www.oliverma hinery.net
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WARNING
Read this manual ompletely and observe all warning labels on the ma hine. Oliver Ma hinery has made
every attempt to provide a safe, reliable, easy-to-use pie e of ma hinery. Safety, however, is ultimately
the responsibility of the individual ma hine operator. As with any pie e of ma hinery, the operator must
exer ise aution, patien e, and ommon sense to safely run the ma hine. Before operating this produ t,
be ome familiar with the safety rules in the following se tions.
•Always keep uards in place and in proper operatin condition.
•Use blade uard for every applicable operation includin all throu h cuts. If uard is removed
for special non-throu h cuts such as dado and rabbet cuts, replace before further use of the
saw.
•Keep hands out of line with the saw blade.
•Use a push stick.
•Do not perform any operation freehand.
•Never reach around or over the saw blade.
1. If you are not properly trained in the use of a tablesaw do not use until the proper training has been
obtained.
2. Read, understand and follow the safety instru tions found in this manual. Know the limitations and
hazards asso iated with this ma hine.
3. Electrical roundin : Make ertain that the ma hine frame is ele tri ally grounded and that a
ground lead is in luded in the in oming ele tri al servi e. In ases where a ord and plug are used,
make ertain that the grounding plug onne ts to a suitable ground. Follow the grounding pro edure
indi ated in the National Ele tri al Code.
4. Eye safety: Wear an approved safety shield, goggles, or glasses to prote t eyes. Common
eyeglasses are only impa t-resistant, they are not safety glasses.
5. Personal protection: Before operating the ma hine, remove tie, rings, wat h and other jewelry and
roll up sleeves above the elbows. Remove all loose outer lothing and onfine long hair. Prote tive
type footwear should be used. Where the noise ex eeds the level of exposure allowed in Se tion
1910.95 of the OSHA Regulations, use hearing prote tive devi es. Do not wear gloves.
6. Guards: Keep the ma hine guards in pla e for every operation for whi h they an be used. If any
guards are removed for maintenan e, DO NOT OPERATE the ma hine until the guards are
reinstalled.
7. Work area: Keep the floor around the ma hine lean and free of s rap material, saw dust, oil and
other liquids to minimize the danger of tripping or slipping. Be sure the table is free of all s rap,
foreign material and tools before starting to use the ma hine. Make ertain the work area is well
lighted and that a proper exhaust system is used to minimize dust. Use anti-skid floor strips on the
floor area where the operator normally stands and mark off ma hine work area. Provide adequate
work spa e around the ma hine.
8. Material condition: Do not attempt to saw boards with loose knots or with nails or other foreign
material. Do not attempt to saw twisted, warped, bowed sto k.
9. Operator position: Maintain a balan ed stan e and keep your body under ontrol at all times.
10. Before startin : Before turning on ma hine, remove all extra equipment su h as keys, wren hes,
s raps, and leaning rags away from the ma hine.
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11. Careless acts: Give the work you are doing your undivided attention. Looking around, arrying on a
onversation, and “horseplay” are areless a ts that an result in serious injury.
12. Disconnect all power sources: Before performing any servi e, maintenan e, adjustments or when
hanging blades. A ma hine under repair should be RED TAGGED to show it should not be used
until the maintenan e is omplete.
13. Job completion: If the operator leaves the ma hine area for any reason, the tablesaw should be
turned "off" and the blade should ome to a omplete stop before their departure. The key should be
pla ed in the “off” position, removed and given to a supervisor to prevent any unauthorized use of the
tablesaw.
14. Replacement parts: Use only genuine Oliver Ma hinery fa tory authorized repla ement parts and
a essories; otherwise the warranty and guarantee is null and void.
15. Misuse: Do not use this Oliver tablesaw for other than its intended use. If used for other purposes,
Oliver dis laims any real or implied warranty and holds itself harmless for any injury or damage whi h
may result from that use.
16. Dru s, alcohol and medication: Do not operate this ma hine while under the influen e of drugs,
al ohol, or any medi ation.
17. This machine is dei ned for utting wood produ ts only. Do not use to ut any kind of metal or
substan e other then wood.
18. Never start the saw while a work pie e is in onta t with the blade.
19. Raise or lower the blade only when the ma hine has been turned “off” and the blade has ome to a
omplete stop.
20. Miter Gau e and Rip Fence: Never use the miter gauge and rip fence at the same time.
21. Dama ed Saw Blade: Never use a damaged saw blade or one that has been dropped. Che k the
saw blade for ra ks or missing teeth. Do not use a ra ked or dull blade or one with missing teeth.
Make sure the blade is se urely lo ked on the arbor.
22. Make sure the blade is running in the proper dire tion. Refer to the arrow on the blade. The teeth
should be pointing down when viewing from the front of the saw.
23. Ali nment: Che k the alignment of the splitter to the blade. Also, he k the alignment of the fen e
to the miter slot.
24. Health hazards: Some dust reated by power sanding, sawing, grinding, drilling and other
onstru tion a tivities ontains hemi als known to ause an er, birth defe ts or other reprodu tive
harm. Some examples of these hemi als are:
•Lead from lead-based paint.
•Crystalline sili a from bri ks and ement and other masonry produ ts.
•Arseni and hromium from hemi ally-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To redu e
your exposure to these hemi als, work in a well-ventilated area, and work with approved safety
equipment, su h as those dust masks that are spe ifi ally designed to filter out mi ros opi parti les.
Familiarize yourself with the following safety noti es used in this manual:
CAUTION: (This means that if pre autions are not heeded, it may result in minor or moderate injury
and/or possible ma hine damage)
WARNING: (This means that if pre autions are not heeded, it ould result in serious injury or possibly
even death).
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Table of Contents Pa e Number
Warranty......................................................................................................................................................2
Warnings..................................................................................................................................................3-4
Table of Contents........................................................................................................................................5
Spe ifi ations...............................................................................................................................................5
Contents of the Shipping Containers...........................................................................................................6
Ma hine Preparation and Setup..................................................................................................................7
Extension Wing Assembly...........................................................................................................................7
Handwheel Assembly..................................................................................................................................7
Rail Assembly..............................................................................................................................................8
Fen e Assembly and Adjustment................................................................................................................9
Adjusting the S ale Reader.........................................................................................................................9
Calibrating the Digital Angle Readout........................................................................................................10
Leveling Table Insert..................................................................................................................................11
Splitter and Blade Guard Assembly...........................................................................................................11
Miter Gauge...............................................................................................................................................12
Controls.....................................................................................................................................................12
Dust Colle tion...........................................................................................................................................12
Ele tri al Conne tions...............................................................................................................................13
Repla ing the Blade...................................................................................................................................13
Maintenan e..............................................................................................................................................14
Troubleshooting....................................................................................................................................15-16
Specifications
Model Number.......................................................................................................................................4016
Blade Diameter (In)....................................................................................................................................10
Arbor Diameter (In)................................................................................................................................5/8"
Maximum Depth of Cut at 90 Degrees (In).................................................................................................3"
Maximum Depth of Cut at 45 Degrees (In)...........................................................................................2-1/4"
Maximum Cut to the Right of Blade..........................................................................................................36”
Maximum Cut to the Left of Blade.............................................................................................................12”
Dust Port Diameter (In)................................................................................................................................4
Table Dimensions w/Extensions (LxW).....................................................................................27” x 45-1/4"
Table Height (In).......................................................................................................................................36”
Blade Tilt..................................................................................................................................................Left
Arbor Speed RPM.................................................................................................................................3,450
Gross Weight (with 36” rails and fen e)...................................................................................................639
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Oliver 4016, 10”Tablesaw
Contents of the Shippin Containers
Saw
On e the top is removed the saw will be as
shown with the left extension wing already
atta hed. Inspe t for freight damage and
all the freight arrier if any.
Contents
Blade guard
3. Arbor wren hes
4. Wheel handle
5. A essory holders
6. Tools
7. Hardware pa ket, 5/8 & 1” arbor
8. Extension wing hardware
9. Miter gage
10. Extension wing
Fence and Rail Assembly
Fen e
Lo k handle
Front guide
Front guide support bra ket
Rear guide
Saw
Contents
Fen e and Rail Assembly
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Machine Preparation and Setup
WARNING!
The equipment used to lift this machine must
have a rated capacity at, or above the wei ht
of the tablesaw. Failure to comply may
cause serious injury!
The tablesaw must be positioned on a smooth,
level surfa e. The area must be well lit and
have plenty of room to maneuver with large
pie es of wood.
Level the saw front to ba k and side to side
using a level pla ed on the table. Use shims
under the orners, if ne essary, but make sure
the saw is stable before being pla ed into
servi e.
Clean all rust prote ted surfa es with a
ommer ial solvent. Do not use a etone,
gasoline, la quer thinner or any type of
flammable solvent, or a leaner that may
damage paint. Cover leaned surfa es with
WD-40 or a 20W ma hine oil.
Pay parti ular attention to leaning in the miter
slot and the fa es of table and extension wing.
Extension Win Assembly
1. Atta h extension wing (A, Figure 1) to table
with four hex head bolts, and four lo k
washers (B, Figure 1). Snug but do not
tighten. Note: Start with one of the enter
holes (C, Figure 1) to hold the wing in pla e.
2. Slide extension wing toward the front edge
of the saw table until two edges are flush.
3. Using a straight edge (D, Figure. 2), align
extension wing to saw table and tighten hex
ap bolts. Repeat for opposite wing.
Handwheel Assembly
1. Pla e handwheel (F, Figure 3) onto the saw
shaft. Use an allen key to lo k the wheel
onto the shaft with the set s rew (G, Figure
3). Insert and s rew the lo king handle (H,
Figure 3) and the wheel handle (I, Figure 3)
into their respe tive holes. Repeat for other.
Figure 1
Figure 2
Figure 3
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Rail Assembly
1. Rest the front guide support bra ket on the
swit h box as shown in Figure 4 and se ure
into pla e using the hamfered bolts, nuts
and washers provided in hardware pa ket 7.
Note that the two outside holes require a nut
and washer as well as a bolt while the four
inside holes require the bolts only.
2. Set the front guide on the support bra ket as
shown in Figure 5 and se ure into pla e with
the short bolts provided in hardware pa ket
7.
3. Install the rear guide as shown in Figure 6
using the supplied hardware. Note that the
two outside holes require a nut and washer
as well as a bolt while the four inside holes
require the bolts and washers only.
Figure 4
Figure 5
Figure 6
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Fence Assembly and Adjustment
1. Pla e the fen e on the guides as shown in
Figure 7. Look for the rubber nib on the
underside of the fen e as shown and make
sure it lines up with the ba k support rail.
2. Align the fen e with the miter guage slot as
shown in Figure 7 and he k to see if the
fen e is parallel to the slot.
3. If the fen e is not parallel to the miter guage
slot, lift the fen e off the guides and pla e it
on the table as shown in Figure 8. Turn the
appropriate s rew, A to ompensate for the
differen e. Pla e the fen e ba k on the
guides and he k again for alignment to the
miter guage. If it is still mis-aligned, repeat
the pro edure.
Adjustin the Scale Reader
1. Raise the blade to its maximum height.
2. Pla e the fen e
on the guides on the right side of blade and
then slide the fen e toward the blade.
Continue until the fen e just tou hes the
saw teeth. Do not push too hard or the
blade will defle t.
3. Looking at the
right side s ale reader, the red pointer
should mat h up with the zero mark. If not,
loosen the two s rews, B, Figure 9 and slide
the viewer to align the mark with zero.
Tighten the s rews.
4. Move the fen e
to the left side of the blade and repeat the
pro edure for the left side viewer.
Figure 7
Figure 8
Figure 9
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Calibratin the Di ital An le Readout
1. Pla e a square on the table as shown in
Figure 11 then turn the saw tilt wheel until the
blade omes to 90 degree.
2. Push and hold the 0° set button as shown in
Figure 14 until the display stops blinking. The 0°
is now set.
3. Tilt the blade to 45 degrees as shown in
Figure 12. Push and hold the 45° set button
as shown in Figure 15 until the display stops
blinking. At this point the angle display is
alibrated.
Figure 12
Figure 14
Figure 15
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