Oliver 4065 User manual
READ AND UNDERSTAND ALL INSTRUCTIONS IN THIS MANUAL BEFORE
ATTEMPTING TO ASSEMBLE OR OPERATE THE MACHINE.
FOLLOW THE INSTRUCTIONS AND THINK SAFETY!
THE OWNER OF THIS MACHINE IS SOLELY RESPONSIBLE FOR THE SAFETY OF ANYONE USING
THIS MACHINE. SUCH RESPONSIBILITY INCLUDES BUT NOT LIMITED TO THE FOLLOWING:
• PROPER ASSEMBLY, OPERATION, INSPECTION, MAINTENANCE, AND RELOCATION OF
THE MACHINE.
• PROPER TRAINING FOR THE OPERATORS AND ENSURING THIS MANUAL IS AVAILABLE
AT ALL TIMES.
• USAGE AUTHORIZATION.
• USAGE OF SAFETY AND PROTECTION DEVICES.
OLIVER MACHINERY DISCLAIMS ANY LIABILITY FOR MACHINES THAT HAVE BEEN ALTERED OR
ABUSED. OLIVER MACHINERY RESERVES THE RIGHT TO EFFECT AT ANY TIME, WITHOUT PRIOR
NOTICE, THOSE ALTERATIONS TO PARTS, FITTINGS, AND ACCESSORY EQUIPMENT THAT THEY
MAY DEEM NECESSARY FOR ANY REASON WHATSOEVER.
** SAVE THIS MANUAL FOR FUTURE REFERENCE. **
PROP 65 NOTICE
WARNING: Drilling, sawing, sanding, or machining wood products can expose you to wood dust
and other chemicals known to the State of California to cause cancer, birth defects, or other
reproductive harm.
Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement, and other masonry products.
• Arsenic and chromium from chemically treated lumber.
Avoid inhaling wood dust and other harmful chemicals. Use a dust mask and other safety
devices for personal protection.
For more information, go to http://www.P65Warnings.ca.gov/wood
4 | Page Oliver Machinery 4065 Table Saw
Table of Contents
Introduction...................................................5
Specifications.................................................6
Identification ...............................................10
Safety ..........................................................12
Electricals.....................................................14
Minimum Circuit Size Required for Model
4065 Table Saw ............................................14
Grounding.....................................................14
Electrical Wiring ...........................................15
230V/460V Conversion.................................16
Setup ...........................................................17
Shop Preparation..........................................17
Receiving ......................................................18
Unboxing & Inventory ..................................19
Lifting Table Saw Main Unit from Pallet.......21
Cleaning........................................................21
Leveling Main Unit........................................22
Essential Mechanical Inspections Before
Assembly ......................................................22
Electrical Connection and Tests ...................26
Assembly .....................................................27
Rails and Extension Table Installation..........27
Fence Setup..................................................30
Dust Collection .............................................32
Moving and Leveling the Saw.......................32
Accessories ..................................................33
Operation ....................................................34
Safety Guidelines for Preparing for a Cut.....34
Safety Guidelines for Using the Table Saw...38
Changing Saw Blade .....................................39
Swapping Riving Knife / Blade Guard ...........40
Using the Digital Readout.............................40
Making a Rip Cut ..........................................41
Making a Cross Cut.......................................43
Making a Miter Cut.......................................45
Making a Bevel Cut.......................................45
Cutting with Dado Set ..................................46
After Using the Table Saw............................ 47
Calibrations and Adjustments.......................48
Blade to Miter Slot Alignment ..................... 48
Fence Lock Tightness Adjustment................ 49
Fence to Miter Slot Alignment..................... 49
Fence Squareness Adjustment.....................50
Fence Height Adjustment ............................50
Fence Scale Adjustment...............................51
Miter Gauge Angle Indicator Adjustment.... 51
Blade Tilt Angle Pointer Adjustment............52
Blade Angle Positive Stops Adjustments...... 52
Spreader/Riving Knife Mounting Bracket
Alignment Adjustment................................. 54
Maintenance................................................55
Dust Accumulation Removal........................ 55
Trunnion Components Cleaning and
Lubrication ...................................................56
Belt Tension Adjustment.............................. 57
Belt Replacement......................................... 58
Table Insert Setup ........................................59
Troubleshooting...........................................61
Wiring Diagrams ..........................................65
For Stock # 4065.002 (230V/460V, 3Ph)...... 65
For Stock # 4065.003 (230V/460V, 3Ph)...... 66
Parts List......................................................67
Table and Blade Guard................................. 67
Cabinet .........................................................68
Motor and Blade Lift Assembly.................... 69
Trunnion Assembly ...................................... 70
Rails ..............................................................71
Extension Table............................................ 72
Rip Fence Assembly...................................... 73
Miter Gauge .................................................74
Maintenance Record ....................................84
Notes...........................................................85
Warranty and Service...................................86
4065 Table Saw OLIVERMACHINERY.NET 5|Page
Introduction
Thank you for choosing Oliver! This manual contains important information on safely setting up, operating,
and maintaining this machine. Please take the time to read through this manual and make sure you
understand all instructions.
While this manual may provide tips on optimizing the result of your workpiece, the manual is not intended
as a substitute for formal woodworking training. If you need to know how to safely complete a
woodworking task, please consult knowledgeable and qualified sources before proceeding further.
We made every effort to keep this manual up-to-date. Instructions, specifications, drawings, and
photographs in this manual should match the machine delivered. If you find any differences or anything
that seems confusing in this manual, please check our website for an updated version:
WWW.OLIVERMACHINERY.NET/MANUALS
Alternatively, you can contact our technical support for help:
1-800-559-5065
Before calling, please note down the manufacture date and the serial
number of the machine. You can find the information on a nameplate which
is on the back of the table saw's cabinet. This information is needed to
provide proper technical support and to determine if an updated manual is
available for your machine.
Please let us know how well this manual serves you. If you have any
suggestions, please call the number above or email us at:
info@olivermachinery.net
We love to hear from our customers and make improvements.
6 | Page Oliver Machinery 4065 Table Saw
Specifications
Quick View
Model
4065 Table Saw
Stock Number
4065.002
4065.003
Rip Capacity
52”
Blade Diameter
14”
16”
Motor
TEFC 7.5HP
TEFC 10HP
Power Requirement
230/460V, 3Ph, 60Hz
Dimensions
82“(L) x 48”(D) x 44”(H)
Fully Assembled Weight
814 lbs.
Warranty
1 Year (Motor and electronics)
2 Years (All other parts)
Product Dimensions
Fully Assembled Dimensions
82“(L) x 48”(D) x 44”(H)
Footprint
74” (L) x 39”(D)
Fully Assembled Weight
814 lbs.
Shipment Info
Table Saw Main Unit
Packaging
Wood Crate with Pallet Base
Dimensions
43-1/2”(L) x 42-1/2”(D) x 44-3/4”(H)
Weight
784 lbs.
Rails
Packaging
Wood Crate
Dimensions
87-1/2”(L) x 7-1/2”(D) x 9”(H)
Weight
96lbs
Right Extension Table
Packaging
Wood Crate
Dimensions
48-1/2”(L) x 43”(D)x 9”(H)
Weight
152lbs.
Fence
Packaging
Wood Crate
Dimensions
52-3/4”(L) x 21”(D) x 11”(H)
Weight
60lbs.
Approx. Setup Time
120 Minutes
Must Ship Upright
YES
Stackable
NO
4065 Table Saw OLIVERMACHINERY.NET 7|Page
Electricals
Stock Number
4065.002
4065.003
Power Requirement
230/460V, 3Ph, 60Hz
230/460V, 3Ph, 60Hz
Prewired Voltage
230V
Full Load Current Rating
19.5A @ 230V
27.5A @ 230V
9.5A @ 460V
13.5A @ 460V
Recommended circuit size
25A @ 230V
35A @ 230V
15A @ 460V
20A @ 460V
Power Switch Type
Lockable Magnetic Button Switch
Connection Type
Cord and plug are not included.
Electrical hookup by licensed electrician required.
Saw Details
Stock Number
4065.002
4065.003
Table Saw Type
Cabinet
Arbor Size
1”
Max. Blade Diameter
14”
16”
Max. Dado Blade Diameter
12”
Max. Dado Blade Width
11/16”
Max. Blade Tilt
45° to the left
Max. Depth of Cut at 90°
5-1/8"
6-1/8"
Max. Depth of Cut at 45°
3-5/8"
4-3/8"
Rail Length /
Max. Rip Right of Blade
52”
Max. Rip Left of Blade
10”
Riving Knife/Spreader Thickness
1/8”
Required Blade Kerf Thickness
> 9/64”
Arbor Speed
3800 RPM
Max. Allowable Arbor Runout
0.001”
Fence
Fence Dimensions
43-1/4”(L) x 4-5/8”(W) x 2-1/2”(H)
Fence Type
Camlock T-Shape Fence
Fence Face Material
HDPE
Fence Body Material
Steel
8 | Page Oliver Machinery 4065 Table Saw
Table
Stock Number
4065.002
4065.003
Material
Precision Ground Cast Iron
Main Table Dimensions
35-13/16“(L) x 39”(D)
Extension Table Dimensions
42-1/2”(L) x 39”(D)
Overall Table Size
78-5/16” (L) x 39”(D)
Table Height from Floor
34-3/8”
Main Table Flatness Tolerance
0.01”
Overall Table Flatness Tolerance
0.025”
Distance from Front Edge to
Blade
14-7/8” (at max blade height)
14” (at max blade height)
Distance from Rear Edge to
Blade
10-1/2” (at max blade height)
9-1/4” (at max blade height)
Miter Slot Type
T-Slot (Standard Size)
Miter Slot Size (W x H)
3/4” x 3/8”
Blade Alignment /w Miter Slot
<= 0.0079”
Table Insert Provided
Zero clearance insert
Included Blade Information
Stock Number
4065.002
4065.003
Type
General-purpose 72T blade
General-purpose 80T blade
Size
14”
16”
Kerf
9/64” (3.5mm)
Blade Plate Thickness
3/32” (2.5mm)
Miter Gauge
Angle Range
-60° to 60°,with positive stops at -30°, 45°, 0°, 30°, 45°
Miter Bar Length
19-1/8”
Fence Dimensions
12-3/4” (L) x 2-13/16” (H)
Fence Type
Extruded Aluminum with T-Slot for 1/4” Bolts
Motor
Stock Number
4065.002
4065.003
Motor Type
TEFC
Horsepower
7.5HP
10HP
Power Requirement
230V / 460V, 3Ph, 60Hz
Full Load Current Rating
19.5A @ 230V
27.5A @ 230V
9.5A @ 460V
13.5A @ 460V
Efficiency
82.2%
82.6%
Power Factor
89.8%
85.3%
Speed
3450 RPM
Power Transfer Mechanism
Poly V-Belt
Bearing type
Permanently Sealed Ball Bearing
4065 Table Saw OLIVERMACHINERY.NET 9|Page
Cabinet
Type
Steel cabinet with built-in accessories hanger.
Mobility
Built-in swivel casters with leveling feet.
Digital Readout
LCD display for blade angle and height.
Safety
Blade Guard
Polycarbonate blade guard with anti-kickback paws.
Riving Knife
Steel riving knife.
Number of Dust Ports
1
Dust Port Size
4”
Minimum CFM Required
500 CFM
Sound Rating
94 dB at 2’ with the blade lowered below the table.
Others
Serial Number Location
On the back of the cabinet.
Certification
CSA 175370
Country of Origin
Taiwan
10 | Page Oliver Machinery 4065 Table Saw
Identification
4065 Table Saw OLIVERMACHINERY.NET 11 |Page
12 | Page Oliver Machinery 4065 Table Saw
Safety
Oliver Machinery has made every attempt to provide a safe, reliable, easy-to-use piece of machinery.
Safety, however, is ultimately depending on the individual machine operator. Please familiarize yourself
with the following safety labels used throughout this manual.
DANGER
This indicates an imminently hazardous situation which, if not avoided, WILL cause
death or serious injury.
WARNING This means if the warning is not taken seriously, it CAN cause death or serious injury.
CAUTION This means if the precaution is not taken, it MAY cause minor or moderate injury.
IMPORTANT This is a tip for properly operating the machine to avoid machine damage.
WARNING
BEFORE OPERATING THIS TABLE SAW, READ AND UNDERSTAND THE SAFETY
GUIDELINES IN THIS MANUAL AND EXERCISE ALL SAFETY PRECAUTIONS. WHEN IN
DOUBT, PLEASE CONSULT ACCREDITED TRAINING RESOURCES OR CONTACT
OLIVER MACHINERY FOR HELP. FAILURE TO FOLLOW THE SAFETY GUIDELINES CAN
RESULT IN SERIOUS INJURIES OR DEATH.
4065 Table Saw OLIVERMACHINERY.NET 13 |Page
General Safety Guidelines
1. FAMILIARIZE yourself with all safety instructions found in this manual. Know the limitations and
hazards associated with this machine. Do not operate/service this machine until you are properly
trained.
2. ELECTRICAL GROUNDING, when done properly, reduces the risk of electrocution, shocks, and fire.
Ensure the machine frame is electrically grounded and a ground lead is included in the incoming
electrical service. In cases where a cord and a plug are used, ensure the grounding plug connects to a
suitable ground. Follow the grounding procedure indicated in the electrical code of your area.
3. DISCONNECT the machine from power before performing any service, maintenance, adjustments, or
changing cutters. A machine under repair should be RED TAGGED to show it should not be used until
the maintenance is complete.
4. GUARDS: Keep machine guards in place for all applicable operations. If any guards are removed for
maintenance, DO NOT OPERATE the machine until all guards are reinstalled. Check clearance between
the guards and the cutter before starting the machine.
5. WORKPLACE SAFETY: Keep the floor around the machine clean. Scrap material, sawdust, oil, and
other liquids increase the risk of tripping or slipping. Be sure to clean up the table before starting the
machine. Ensure the work area is well-lighted, and a proper exhaust system is used to minimize dust.
Use anti-skid floor strips on the area where the operator normally stands and mark off the machine
work area. Provide adequate workspace around the machine.
6. ACCESS CONTROL should be enforced so only trained personnel can access the work area and operate
the machine. Make use of the childproof safety feature of the power switch when available.
7. NEVER STAND ON THE MACHINE. This prevents injuries from tipping-related accidents and accidental
contact with cutters.
8. REPLACEMENT PARTS: Use only genuine Oliver Machinery replacement parts and accessories
recommended for this machine. Generic parts made by other manufacturers may create a safety
hazard and WILL void the factory warranty and other guarantees.
9. ADDITIONAL SAFETY INFORMATION:
•National Safety Council – Accident Prevention Manual for Business and Industry:
https://shop.nsc.org/apm-admin-program-14ed
•ANSI 01.1: https://webstore.ansi.org/standards/wmma/ansio12013
•OSHA 1910.213: https://www.osha.gov/laws-regs/regulations/standardnumber/1910/1910.213
*** ATTENTION ***
Table saw specific safety guidelines are located in the section “Operation” (page 34). Familiarize
yourself with all safety guidelines before using this saw!
14 | Page Oliver Machinery 4065 Table Saw
Electricals
WARNING
Faulty electrical work can cause electrocution and is a fire hazard.
All electrical work must be completed by a licensed electrician and must meet
the local electrical code in your area. Otherwise, the warranty is void.
Minimum Circuit Size Required for Model 4065 Table Saw
Stock Number
Voltage
Minimum Circuit Size Required
4065.002
230V
25A
460V
15A
4065.003
230V
35A
460V
20A
Please ensure the electrical circuit for this machine meets the minimum circuit size requirement. The
minimum circuit size requirement applies to a dedicated circuit that provides power to one 4065 Table
Saw. If more machines are sharing the same circuit, consult a licensed electrician to ensure the designated
circuit is properly sized for safe operation.
If a circuit is available but does not meet the minimum circuit size requirement listed above, a new circuit
must be installed for this machine.
Grounding
WARNING Improper grounding can cause electric shock, fire, and equipment damage.
Proper grounding reduces the risk to the operator in the event of electrical malfunction or breakdown.
This machine must be connected to the grounding conductor when available, and all grounding
connections must meet or exceed the electrical code requirements in your area. Furthermore, all grounds
must be verified and must meet or exceed the electrical requirement of the machine. For workshops that
have an ungrounded 3-phase system, a ground detector must be present according to NEC 250.21(B).
Consult a licensed electrician to ensure this saw can operate safely with this ungrounded system.
4065 Table Saw OLIVERMACHINERY.NET 15 |Page
Electrical Wiring
This machine must be wired to a power source before use.
To connect the machine directly to the electrical panel (“Hardwiring”), ensure an electrical disconnect is
installed near the machine so the operator or service person can easily disconnect the machine from
power.
To connect this machine with a plug and a cord, use a UL/CSA listed plug that meets the power
requirements. Organize the power cord so it does not create a tripping hazard.
Refer to “Wiring Diagrams” on page 65 for wiring your machine to a power source.
Use the correct power cord type when connecting this machine to the power source. Use power cord
types with a voltage rating of 600V for 460V circuits. In addition, the ampacity rating of the power cord
or wires is determined by many factors. It is important to have the wiring work completed by a licensed
electrician, and the work must meet or exceed the requirements of the local electrical code. Otherwise,
the warranty is void.
Use a compatible strain relief to protect and secure the electrical wire at the exit hole of the connection
box. Use a compatible conduit connector if the machine is wired with armored cables or conduit.
Use ring-type or fork-type connectors to connect the wires to the terminals of the table saw.
This saw uses a three-phase motor. If the motor is running in reverse, swap any two of the incoming hot
wires in the junction box.
WARNING
Use properly sized wires that meet the power requirement of your machine. Using
undersized wires can cause overheating and increase the risk of fire and machine
damage.
WARNING
Improper copper-aluminum wire connection is a fire hazard. If the power circuit
available uses aluminum wires, use certified CU/AL wire connectors.
The use of an extension cord is not recommended. If you need an extension cord to connect to a power
source, select a durable cord type with a high-temperature rating (90C° or above). Use the minimum
amount of extension cord as needed.
Minimum cord size (AWG) required based on amperage draw and length of the cord:
Amps
Power Cord Length
25 feet
50 feet
75 feet
100 feet
8 to 12
14
14
12
10
12 to 15
12
12
10
10
15 to 20
10
10
10
NR
21 to 30
10
NR
NR
NR
*NR: Not Recommended
16 | Page Oliver Machinery 4065 Table Saw
230V/460V Conversion
The three-phase 4065 Table Saw variants are prewired to 230V in the factory and can be converted for
460V power sources. A licensed electrician must complete the rewiring work, or the warranty is void.
WARNING: This table saw’s thermal relay must be replaced with the 230V/460V conversion. Before
conducting the voltage conversion work, contact Oliver Machinery to purchase the required parts and
reconfirm the voltage conversion instructions.
Refer to “Wiring Diagrams” on page 65 and complete the three steps for rewiring your machine to run at
a 460V:
1. Rewire the motor.
2. The transformer fuse is behind the fuse
panel. Relocate the transformer fuse to the
“460V” position.
3. Replace the existing thermal relay with the
new relay. The thermal relay is located
inside the magnetic switch (#154 in the parts
diagram). Set the overload amperage:
•9.5A @ 460V for stock # 4065.002 (7.5HP
Motor).
•13.5A @ 460V for stock # 4065.003
(10HP Motor).
DANGER
Deenergize the electrical circuit before touching any enclosed, electrified parts.
Touching an electrified part WILL result in serious personal injury or death.
WARNING
Faulty electrical work can cause electrocution and is a fire hazard.
All electrical work must be completed by a licensed electrician and must meet the
local electrical code in your area, or the warranty is void.
4065 Table Saw OLIVERMACHINERY.NET 17 |Page
Setup
Shop Preparation
Space Requirement
The dimensions of the table saw are 82“(L) x 48”(D). You will need
additional space for manipulating your workpiece, auxiliary support
table/rollers, electrical connection, and dust collection.
Load Limits
The entire shipment has a shipping weight of 1092 lbs., and the fully assembled table saw has a net weight
of 814 lbs. Please ensure all lifting tools and building structures have adequate load capacity for
transporting and supporting the total weight of this machine, the operator, and related items.
Electricals
Make sure a properly sized circuit and electrical outlet are available near the machine. Please refer to
“Electricals” on page 14 for details regarding electrical requirements.
Lighting
Adequate lighting is needed to operate this machine. Overhead, non-glare lighting should be installed.
Safety Labels
If this machine introduces a new safety hazard to your workplace, please display proper warning signs in
highly visible locations.
Dust Collection
Wood dust created by this table saw is a health hazard. Connect this machine to a dust collection system.
Check air suction strength regularly to ensure dust and shavings are effectively removed. High-quality
dusk masks should be available for using the table saw.
CAUTION
Air resistance and leakage in a dust collection
system will impact its effectiveness.
Use a dust collection system that is rated above
500 CFM at the dust port. Doing
so improves air quality in the workplace and
prevents the machine from jamming.
18 | Page Oliver Machinery 4065 Table Saw
Receiving
Your shipment should arrive in multiple packages. Upon receiving your shipment, please verify all
packages are delivered. Check for any significant damages before signing the delivery confirmation.
The entire table saw shipment comes in four wood crates:
1. Table saw main unit with accessories.
2. Table saw fence assembly.
3. Extension table assembly.
4. Table saw rail assembly.
Moving the shipment into the shop
Your machine will be delivered by freight service, and it will be left outside of your workshop by default.
On the day of delivery, please be sure help is available to move the machine to its final location.
WARNING
The total weight of the 4065 Table Saw shipment is 1092 lbs,and the fully
assembled saw weighs 814 lbs.
Safe moving techniques and proper lifting
equipment are required, or serious personal injury may occur.
WARNING
Your packages may be secured by the straps. Do not lift your packages by the
strap. They are not designed to hold the total weight of your package. They may
snap without warning and cause serious injury and machine damage.
IMPORTANT If items are missing or damaged, please call us immediately at 1-800-559-5065
4065 Table Saw OLIVERMACHINERY.NET 19 |Page
Unboxing & Inventory
CAUTION
Always wear safety goggles and gloves when removing packing straps that secure
the package. Straps may spring back violently when released and cause injury.
Crate #1
The table saw crate contains the saw and a box
with accessories:
Blade Guard Assembly
Miter Gauge
Push Stick
Arbor Wrench (x2)
Handwheel Handle
Hand Tool Kit for Assembly
Item
Description
QTY
A1
6mm Hex Key
1
A2
5mm Hex Key
1
A3
Phillips Head Screwdriver
1
A4
14/17mm Combo Wrench
1
A5
11/13mm Combo Wrench
1
A6
8/10mm Combo Wrench
1
Crate #2
The fence crate contains the fence and the
handle:
20 | Page Oliver Machinery 4065 Table Saw
Crate #3
The extension table crate contains the tabletop,
legs, crossbars, leveling feet, and mounting
hardware.
Item
Description
QTY
1
Extension Table
1
2
Shelf End Plate
1
3
Shelf Brackets
2
4
Table Legs
2
5
Leveling Feet
2
6
M10 Hex Bolts
3
7
M10 Flat Washers
3
8
M8 Phillips Head Screws
12
9
M8 Hex Bolts
8
10
M10 Nuts
2
11
M8 Nuts
4
12
M8 Flat Washers
20
Crate #4
The table saw rails crate contains the front rail,
rear rail, and mounting hardware.
Item
Description
QTY
13
Front Rail
1
14
Rear Rail
1
15
Fence Tube
1
16
M8 Flat Head Hex Screw
7
17
M8 Socket Head Cap Screw
7
18
M6 Hex Bolt
8
19
M8 Nut
10
20
M8 Spring Washer
16
21
M6 Spring Washer
8
22
M8 Flat Washer
17
23
M6 Flat Washer
8
NOTICE: If you cannot find an item in the list
above, please check if it is still attached to the
packaging. Occasionally, the item may have been
pre-installed in the factory. See “Parts List” to
check if a component is included or installed.
NOTICE: This machine comes with various
standard-sized, non-proprietary parts. If any of
these parts are missing, we are happy to deliver
them to you. To have the machine up and
running as soon as possible, you can also find
these parts at your local hardware store.
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