Oliver 10040 User manual
READ AND UNDERSTAND ALL INSTRUCTIONS IN THIS MANUAL BEFORE
ATTEMPTING TO ASSEMBLE OR OPERATE THE MACHINE.
FOLLOW THE INSTRUCTIONS AND THINK SAFETY!
THE OWNER OF THIS MACHINE IS SOLELY RESPONSIBLE FOR THE SAFETY OF ANYONE USING
THIS MACHINE. SUCH RESPONSIBILITY INCLUDES BUT NOT LIMITED TO:
•PROPER ASSEMBLY, OPERATION, INSPECTION, MAINTENANCE, AND RELOCATION OF
THE MACHINE.
•PROPER TRAINING FOR THE OPERATORS AND ENSURES THIS MANUAL IS AVAILABLE
AT ALL TIMES.
•USAGE AUTHORIZATION.
•USAGE OF SAFETY AND PROTECTION DEVICES.
OLIVER MACHINERY DISCLAIMS ANY LIABILITY FOR MACHINES THAT HAVE BEEN ALTERED OR
ABUSED. OLIVER MACHINERY RESERVES THE RIGHT TO EFFECT AT ANY TIME, WITHOUT PRIOR
NOTICE, THOSE ALTERATIONS TO PARTS, FITTINGS, AND ACCESSORY EQUIPMENT WHICH THEY
MAY DEEM NECESSARY FOR ANY REASON WHATSOEVER.
** SAVE THIS MANUAL FOR FUTURE REFERENCE. **
PROP 65 NOTICE
WARNING: Drilling, sawing, sanding, or machining wood products can expose you to wood dust,
and/or other chemicals that are known to the State of California to cause cancer, birth defects,
or other reproductive harm.
Some examples of these chemicals are:
•Lead from lead-based paints.
•Crystalline silica from bricks, cement, and other masonry products.
•Arsenic and chromium from chemically treated lumber.
Avoid inhaling wood dust and other harmful chemicals. Use a dust mask and/or other safety
devices for personal protection.
For more information go to http://www.P65Warnings.ca.gov/wood
Table of Contents
Introduction············································· 5
Specifications ·········································· 6
Identification ··········································10
Safety·····················································12
General Safety Guidelines·························13
Electricals ···············································14
Minimum Circuit Size Required for Model
10040 Table Saw ······································14
Grounding················································14
Electrical Wiring ·······································15
Setup······················································16
Shop Preparation······································16
Receiving··················································17
Inventory ·················································19
Cleaning···················································21
Moving / Bolting Down the Table Saw·······21
Essential Checks Before Assembly·············22
Assembly ·················································26
Extension Wing Installation·····························26
Table Saw Rails Installation ·····························27
Right Extension Table Installation (For Stock
#10040.102 Only)············································28
Table Insert Setup ···········································29
Fence Setup·····················································31
Push Stick Storage···········································32
Dust Collection·········································33
Accessories ·············································34
Operation···············································35
Safety Guidelines for Preparing for a Cut···35
Safety Guidelines for Using the Table Saw·38
Making a Rip Cut ······································39
Making a Cross Cut···································40
Notes for Making a Miter Cut····················41
Notes for Making a Bevel Cut····················41
Cutting with Dado Set·······························42
After Using the Table Saw·························43
Changing Saw Blade··································44
Calibrations and Adjustments ················ 45
Blade to Miter Slot Alignment···················45
Fence Lock Tightness ································46
Fence to Miter Slot Alignment ··················46
Fence Squareness Adjustment ··················47
Fence Height Adjustment··························47
Fence Scale Adjustment····························48
Miter Gauge Angle Indicator Adjustment ··48
Miter Gauge Positive Stop Adjustment······49
Blade Tilt Angle Pointer Adjustment ·········49
Blade Angle Positive Stops Adjustments····50
Spreader/Riving Knife Alignment
Adjustment··············································51
Maintenance ········································· 52
Cleaning and Lubrication ··························53
Belt Tension Adjustment···························54
Belt Replacement ·····································55
Troubleshooting····································· 56
Wiring Diagrams···································· 60
Parts List················································ 61
Table and Cabinet·····································61
Motor and Trunnion Assembly··················62
Rip Fence Assembly··································63
Right Table Assembly (Stock #10040.102)··64
Blade Guard and Miter Gauge···················65
Maintenance Record······························ 72
Notes····················································· 73
Warranty and Service····························· 74
10040 Table Saw OLIVERMACHINERY.NET 5|Page
Introduction
Thank you for choosing Oliver! This manual contains important information on how to safely set up,
operate, and maintain this machine. Please take the time to read through this manual, and make sure you
understand all instructions.
While this manual may provide tips on optimizing the result of your workpiece, the manual is not intended
as a substitute for formal woodworking training. If you need to know how to safely complete a
woodworking task, please consult knowledgeable and qualified sources before proceeding further.
We made every effort to keep this manual up-to-date. Instructions, specifications, drawings, and
photographs in this manual should match the machine delivered. If you find any differences or anything
that seems confusing in this manual, please check our website for an updated version:
WWW.OLIVERMACHINERY.NET/MANUALS
Alternatively, you can contact our technical support for help:
1-800-559-5065
Before calling, please note down the manufacture date and the
serial number of the machine. You can find the information on a
nameplate located on the left side of the machine cabinet, below
the motor cover. This information is needed to provide proper
technical support, and to determine if an updated manual is
available for your machine.
Please let us know how well this manual serves you. If you have any
suggestions, please call the number above or email us at:
We love to hear from our customers and make improvements.
6 | Page Oliver Machinery 10040 Table Saw
Specifications
Quick View
Model
10040 Table Saw
Stock Number
10040.101
10040.102
Rail Length
36”
52”
Power Requirement
115V / 230V, 1Ph, 60Hz
Motor
TEFC 1.75HP, 115V / 230V, 1Ph
Dimensions
67“(L) x 31-1/2”(D) x 42”(H)
83“(L) x 31-1/2”(D) x 42”(H)
Footprint
19-1/4”(L) x 18-3/4”(D)
64”(L) x 28”(D)
Fully Assembled Weight
279 lbs.
304 lbs.
Warranty
1 Year (Motor and electronics)
2 Years (All other parts)
Product Dimensions
Stock Number
10040.101
10040.102
Fully Assembled Dimensions
67“(L) x 31-1/2”(D) x 42”(H)
83“(L) x 31-1/2”(D) x 42”(H)
Footprint
19-1/4” (L) x 18-3/4”(D)
64” (L) x 28”(D)
Fully Assembled Weight
279 lbs.
304 lbs.
Shipment Info
Stock Number
10040.101
10040.102
Table Saw
Packaging
Wood Crate
Dimensions
40-1/2”(L) x 30”(D) x 46”(H)
Weight
324 lbs.
Rails
Packaging
Cardboard Box
Dimensions
68”(L) x 4-1/2”(D) x 4-1/2”(H)
85”(L) x 4-1/2”(D) x 4-1/2”(H)
Weight
14lbs
18lbs
Right Extension Table
Packaging
Cardboard Box
Dimensions
N/A
34”(L) x 29”(W)x 3-1/4”(H)
Weight
N/A
25lbs.
Approx. Setup Time
120 Minutes
Must Ship Upright
YES
Stackable
NO –The table saw wood crate is not stackable.
10040 Table Saw OLIVERMACHINERY.NET 7|Page
Electricals
Power Requirement
115V / 230V, 1Ph, 60Hz
Prewired Voltage
115V
Full Load Current Rating
14.8A @ 115V
7.4A @ 230V
Recommended circuit size
20A @ 115V
15A @ 230V
Power Switch Type
Lockable Magnetic Paddle Switch
Connection Type
NEMA 5-15 Plug with 6’14AWG Cord
Saw Details
Table Saw Type
Cabinet
Arbor Size
5/8”
Max. Blade Diameter
10”
Max. Dado Blade Diameter
8”
Max. Dado Blade Width
3/4”
Max. Blade Tilt
45° to the left
Max. Depth of Cut at 90°
3-1/8”
Max. Depth of Cut at 45°
2-1/4”
Max. Rip Right of Blade
36” (Stock #10040.101)
52” (Stock #10040.102)
Max. Rip Left of Blade
12”
Riving Knife/Spreader Thickness
11/128”
Required Blade Kerf Thickness
> 1/8”
Arbor Speed
4000 RPM
Max. Allowable Arbor Runout
0.001”
Fence
Stock Number
10040.101
10040.102
Fence Rail Length
36”
52”
Fence Rail Material
Aluminum Extrusion (Front Rail)
Steel (Rear Rail)
Fence Type
Camlock T-Shape Fence
Fence Dimensions
33-1/2”(L) x 3-1/8”(W) x 2-9/16”(H)
Fence Face Material
Aluminum Extrusion
Fence Body Material
Steel
8 | Page Oliver Machinery 10040 Table Saw
Table
Material
Precision Ground Cast Iron
Main Table Dimensions
20“(L) x 27”(D)
Cast Iron Extension Wing
Dimensions
12”(L) x 27”(D)
Extension Table Dimensions
32”(L) x 27”(D)
Overall Table Size
44” (L) x 27”(D) (Stock #10040.101)
76” (L) x 27”(D) (Stock #10040.102)
Table Height from Floor
34-1/2”
Main Table Flatness Tolerance
0.016”
Overall Table Flatness Tolerance
0.025”
Distance from Front Edge to
Blade
8-3/4” (at max blade height)
Distance from Rear Edge to
Blade
8-3/4” (at max blade height)
Miter Slot Type
T-Slot (Standard Size)
Miter Slot Size (W x H)
3/4” x 3/8”
Blade Alignment /w Miter Slot
0.008”
Tabel Inserts Provided
Zero clearance insert (1)
Zero clearance dado insert (1)
Miter Gauge
Angle Range
-60° to 60°, with positive stops at -45°, 0°, 45°
Miter Bar Length
18”
Miter Plate Width
6-7/8”
Included Blade Information
Type
General-purpose 40T thin kerf blade
Size
10”
Kerf
1/8”
Blade Plate Thickness
5/64”
Motor
Motor Type
TEFC
Horsepower
1.75HP
Power Requirement
115V / 230V, 1Ph, 60Hz
Full Load Current Rating
14.8A @ 115V
7.4A @ 230V
Speed
3450 RPM
Power Transfer Mechanism
Poly V-Belt
Bearing type
Permanently Sealed Ball Bearing
10040 Table Saw OLIVERMACHINERY.NET 9|Page
Cabinet
Type
Steel cabinet with built-in storage for accessories.
Mobility
Built-in fixed casters with locks
Safety
Blade Guard
Quick-release blade guard.
Riving Knife
Quick-release riving knife.
Number of Dust Ports
1
Dust Port Size
4”
Minimum CFM Required
500 CFM
Sound Rating
85 dB at 3’ distance with blade lowered below the table.
Others
Serial Number Location
On the left side of the cabinet.
Certification
CSA 175370
Country of Origin
Taiwan
10 | Page Oliver Machinery 10040 Table Saw
10040.101 with Miter Gauge and Riving Knife Setup
Identification
10040.102 with Rip Fence and Blade Guard Setup
10040 Table Saw OLIVERMACHINERY.NET 11 |Page
Table Saw Cabinet Rear View
12 | Page Oliver Machinery 10040 Table Saw
Safety
Oliver Machinery has made every attempt to provide a safe, reliable, easy-to-use piece of machinery.
Safety, however, is ultimately depending on the individual machine operator. Please become familiar
with the following safety labels that are used throughout this manual.
DANGER
This indicates an imminently hazardous situation which, if not avoided, WILL cause
death or serious injury.
WARNING
This means if the warning is not taken seriously, it CAN cause death or serious injury.
CAUTION
This means if the precaution is not taken, it MAY cause minor or moderate injury.
IMPORTANT
This is a tip for properly operating the machine to avoid machine damage.
WARNING
BEFORE OPERATING THIS TABLE SAW, PLEASE READ AND UNDERSTAND THE
SAFETY GUIDELINES IN THIS MANUAL AND EXERCISE ALL SAFETY PRECAUTIONS.
WHEN IN DOUBT, PLEASE CONSULT ACCREDITED TRAINING RESOURCES OR
CONTACT OLIVER MACHINERY FOR HELP. FAILURE TO FOLLOW THE SAFETY
GUIDELINES CAN RESULT IN SERIOUS INJURIES OR DEATH.
10040 Table Saw OLIVERMACHINERY.NET 13 |Page
General Safety Guidelines
1. FAMILIARIZE yourself with all safety instructions found in this manual. Know the limitations and
hazards associated with this machine. Do not operate/service this machine until you are properly
trained.
2. ELECTRICAL GROUNDING, when done properly, reduce the risk of electrocution, shocks, and fire.
Make certain that the machine frame is electrically grounded and that a ground lead is included in the
incoming electrical service. In cases where a cord and a plug are used, make certain that the grounding
plug connects to a suitable ground. Follow the grounding procedure indicated in the electrical code
of your area.
3. DISCONNECT the machine from power before performing any service, maintenance, adjustments, or
when changing cutters. A machine under repair should be RED TAGGED to show it should not be used
until the maintenance is complete.
4. GUARDS: Keep machine guards in place for all applicable operations. If any guards are removed for
maintenance, DO NOT OPERATE the machine until all guards are reinstalled. Check clearance between
the guards and the cutter before starting the machine.
5. WORKPLACE SAFETY: Keep the floor around the machine clean. Scrap material, sawdust, oil, and
other liquids increase the risk of tripping or slipping. Be sure to clean up the table before starting the
machine. Make certain the work area is well lighted and that a proper exhaust system is used to
minimize dust. Use anti-skid floor strips on the floor area where the operator normally stands and
mark off the machine work area. Provide adequate workspace around the machine.
6. ACCESS CONTROL should be enforced so only trained personnel can access the work area and operate
the machine. Make use of the childproof safety feature of the power switch when available.
7. NEVER STAND ON THE MACHINE. This prevents injuries from tipping-related accidents and accidental
contact with cutters.
8. REPLACEMENT PARTS: Use only genuine Oliver Machinery replacement parts and accessories
recommended for this machine. Generic parts made by other manufacturers may create a safety
hazard and WILL void the factory warranty and other guarantees.
9. ADDITIONAL SAFETY INFORMATION:
•National Safety Council –Accident Prevention Manual for Business and Industry:
https://shop.nsc.org/apm-admin-program-14ed
•ANSI 01.1: https://webstore.ansi.org/standards/wmma/ansio12013
•OSHA 1910.213: https://www.osha.gov/laws-regs/regulations/standardnumber/1910/1910.213
*** ATTENTION ***
Table saw specific safety guidelines are located in section “Operation” (page 35). Familiarize
yourself with all safety guidelines before using this saw!
14 | Page Oliver Machinery 10040 Table Saw
Electricals
WARNING
Faulty electrical work can cause electrocution and is a fire hazard.
All electrical work must be completed by a licensed electrician and must meet
the local electrical code in your area or the warranty is void.
Minimum Circuit Size Required for Model 10040 Table Saw
Stock Number
Voltage
Minimum Circuit Size Required
10040.101 & 10040.102
115V
20A
230V
15A
Please ensure the electrical circuit for this machine meets the minimum circuit size requirement. The
minimum circuit size requirement applies to a dedicated circuit that provides power to one 10040 Table
Saw. If more machines are sharing the same circuit, consult a licensed electrician to ensure the designated
circuit is properly sized for safe operation.
If a circuit is available but does not meet the minimum circuit size requirement listed above, a new circuit
must be installed for this machine.
Grounding
WARNING
Improper grounding can cause electric shock, fire, and equipment damage.
Proper grounding reduces the risk to the operator in the event of electrical malfunction or breakdown.
This machine must be connected to the grounding conductor when available, and all grounding
connections must meet or exceed the electrical code requirements in your area. Furthermore, all grounds
must be verified and must meet or exceed the electrical requirement of the machine. If grounding is not
available, consider the use of a GFCI protection device as an alternative, if this complies with the electric
code in your area. When in doubt, consult a licensed electrician in your area.
10040 Table Saw OLIVERMACHINERY.NET 15 |Page
Electrical Wiring
This machine is pre-wired for 115V, with a cord and a NEMA 5-15 plug. Please refer to the section “Wiring
Diagrams”on page 60 for rewiring this machine to a 230V power source. The rewiring work requires a
different power switch (Part #: 937910-001) and a 230V compatible plug. In addition, the rewiring work
must be performed by a licensed electrician or the warranty is void.
The use of an extension cord is not recommended. If you need to use an extension cord to connect to a
power source, select a durable cord type with a high-temperature rating (90C° or above). Use the
minimum amount of extension cord as needed.
Minimum cord size (AWG) required based on amperage draw and length of the cord:
Amps
Power Cord Length
25 feet
50 feet
75 feet
100 feet
8 to 12
14
14
12
10
12 to 15
12
12
10
10
15 to 20
10
10
10
NR
21 to 30
10
NR
NR
NR
*NR: Not Recommended
WARNING
Use properly sized wires that meet or exceed the power requirement of your
machine. Using undersized wires may cause overheating and increase the risk of
fire and machine damage.
16 | Page Oliver Machinery 10040 Table Saw
Setup
Shop Preparation
Space Requirement
The dimensions of the table saw with 36” rail is 67“(L) x 31-1/2”(D). For the 52” rail model, the dimensions
is 83“(L) x 31-1/2”(D). You will need additional space for manipulating your workpiece, additional support
table/rollers, electrical connection, and dust collection.
Load Limits
The entire shipment has a shipping weight of up to 367 lbs., and the fully assembled table saw has a net
weight of up to 304 lbs. Please ensure all lifting tools and building structures have adequate load capacity,
for transporting and supporting the total weight of this machine, the operator, and related items.
Electricals
Make sure a properly sized circuit and electrical outlet are available near the machine. Please refer to
section “Electricals” on page 14 for details regarding electrical requirements.
Lighting
Adequate lighting is needed for operating this machine. Overhead, non-glare lighting should be installed.
Safety Labels
If this machine introduces a new safety hazard to your workplace. Please display proper warning signs in
a highly visible location(s).
Dust Collection
Wood dust created by this table saw is a health hazard. Connect this machine to a dust collection system.
Check air suction strength regularly to ensure dust and shavings are effectively removed. High-quality
dusk masks should be available for using the table saw.
CAUTION
Air resistance and leakage in a dust collection system impact its effectiveness. Use
a dust collection system that is rated above 500 CFM at the dust port. Doing so
improves air quality in the workplace, and prevents the machine from jamming.
10040 Table Saw OLIVERMACHINERY.NET 17 |Page
Receiving
Your shipment should arrive in multiple packages. Upon receiving your shipment, please verify all
packages are delivered. Check for any significant damages before signing the delivery confirmation.
For stock# 10040.101 with 36” rails, there are 2
packages:
1. Table saw with accessories in a crate.
2. 36” table saw rail assembly packed in a
cardboard box.
For stock# 10040.102 with 52” rails and
extension table, there are 3 packages:
1. Table saw with accessories in a crate.
2. 52” table saw rail assembly packed in a
cardboard box.
3. Right extension table assembly packed in a
cardboard box.
Moving Machine into the Shop
Your machine will be delivered by freight service, and it will be left outside of your workshop by default.
On the day of delivery, please be sure help is available to move the machine to its final location.
WARNING
The crate of 10040 Table Saw weighs 324 lbs. and the fully assembled saw can
weigh up to 304 lbs. Safe moving techniques and proper lifting equipment are
required, or serious personal injury may occur.
WARNING
Your packages may be secured by the straps. Do not lift your packages by the strap.
They are not designed to hold the total weight of your package. They may snap
without warning and cause serious injury and machine damage.
IMPORTANT
If items are missing or damaged, please call us immediately at 1-800-559-5065
18 | Page Oliver Machinery 10040 Table Saw
Unboxing
The wood crate contains the table saw and two boxes:
•One box contains the cast iron extension wing.
•The second box contains accessories including the fence and
the blade guard assembly.
•NOTE: The miter gauge and the blade wrench are mounted on
the accessory storage plate on the right side of the saw.
In addition:
•The box with the rails contains the front and rear rails, and the
mounting hardware.
•The box with the right extension table (Stock #10040.102 only) contains the table, legs, rubber
leveling feet, and mounting hardware.
CAUTION
The cast iron extension wing is heavy. Please handle with care and wear
protective footwear.
CAUTION
Always wear safety goggles and gloves when removing packing straps for
securing your package. Straps may spring back violently when released and cause
injury.
10040 Table Saw OLIVERMACHINERY.NET 19 |Page
Inventory
Carefully unwrap the packaging and make sure all components are included in the shipment. Inventory all
items received and put them in groups.
Group 1 –Tabled Insert Assemblies
Item
Description
QTY
1
Zero Clearance Insert &
Hardware
1 Set
2
Zero Clearance Dado Insert
1
Group 2 –Fence Assembly
Item
Description
QTY
3
Fence
1
4
Fence Handle
1
5
Fence Storage Brackets
2
6
Fence Storage Bracket
Mounting Screws
2
Group 3 –Blade Guard Assembly
Item
Description
QTY
7
Blade Guard Assembly
1
Group 4 –Cast Iron Extension Wing
Item
Description
QTY
8
Cast Iron Extension Wing
1
20 | Page Oliver Machinery 10040 Table Saw
Group 5 –Rails
Item
Description
QTY
9
Front Rail
1
10
Rear Rail
1
11
M8 x 1.25 Nuts
7
12
M8 Washers
7
13
M8 Spring Washers
3
14
M8 x 1.25 Cap Screws
3
15
M8 x 1.25 Square Bolts
4
Group 6 –Tools
Item
Description
QTY
16
Push Stick
1
17
11/13mm Wrench
1
18
Hex Wrench (2.5/6mm)
1 Set
Group 7 –Right Extension Table Assembly
(Stock 10040.102 only)
Item
Description
QTY
19
Extension Table
1
20
Table Legs
2
21
M8 x 1.25 Cap Screws w/
Spring Washers
4
22
M8 x 1.25 Square Nuts
4
23
M8 Washers
8
24
M8 x 1.25 Nuts
8
25
Leveling Feet
2
26
Locking Nuts
2
Group 8 –Tools Already Mounted On Saw’s
Storage Plate
Item
Description
QTY
27
Table Saw Blade Wrench
1
28
Miter Gauge
1
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