Oliver 4035 User manual

4035 12” Professional Tablesaw
Owner’s Manual
Oliver Machinery M-4035 03/2007
1210 Andover Park East
Tukwila, WA 98188  Cop right 2003
Fax: [phone] www.olivermachiner .net
Phone: [phone] email: info@olivermachiner .net

Warran y
Oliver makes ever effort possible to assure that its equipment meets the highest possible standards of
qualit and durabilit . All products sold b Oliver are warranted to the original customer to be free from
defects for a period of 2 (two) ears on all parts, excluding electronics and motors, which are warranted
for 1 ear. Oliver’s obligation under this warrant shall be exclusivel limited to repairing or replacing (at
Oliver’s option) products which are determined b Oliver to be defective upon deliver F.O.B. (return
freight paid b customer) to Oliver, and on inspection b Oliver. This warrant does not appl to defects
due, directl or indirectl , to misuse, abuse, negligence, accidents, unauthorized repairs, alterations, lack
of maintenance, acts of nature, or items that would normall be consumed or require replacement due to
normal wear. In no event shall Oliver be liable for death, personal or propert injur , or damages arising
from the use of its products.
Warning
Read this manual thoroughl before operating the machine. Oliver Machiner disclaims an liabilit for
machines that have been altered or abused. Oliver Machiner reserves the right to effect at an time,
without prior notice, those alterations to parts, fittings, and accessor equipment which the ma deem
necessar for an reason whatsoever.
For More Informa ion
Oliver Machiner is alwa s adding new Industrial Woodworking products to the line. For complete, up-to-
date product information, check with our local Oliver Machiner distributor, or visit
www.olivermachiner .net
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WARNING
Read this manual completel and observe all warning labels on the machine. Oliver Machiner has made
ever attempt to provide a safe, reliable, eas -to-use piece of machiner . Safet , however, is ultimatel
the responsibilit of the individual machine operator. As with an piece of machiner , the operator must
exercise caution, patience, and common sense to safel run the machine. Before operating this product,
become familiar with the safet rules in the following sections.
•Always keep guards in place and in proper opera ing condi ion.
•Use blade guard for every applicable opera ion including all hrough cu s. If guard is removed
for special non- hrough cu s such as dado and rabbe cu s, replace before fur her use of he
saw.
•Keep hands ou of line wi h he saw blade.
•Use a push s ick.
•Do no perform any opera ion freehand.
•Never reach around or over he saw blade.
1. If you are no properly rained in the use of a tablesaw do not use until the proper training has been
obtained.
2. Read, unders and and follow the safet instructions found in this manual. Know the limitations and
hazards associated with this machine.
3. Elec rical grounding: Make certain that the machine frame is electricall grounded and that a
ground lead is included in the incoming electrical service. In cases where a cord and plug are used,
make certain that the grounding plug connects to a suitable ground. Follow the grounding procedure
indicated in the National Electrical Code.
4. Eye safe y: Wear an approved safet shield, goggles, or glasses to protect e es. Common
e eglasses are onl impact-resistant, the are not safet glasses.
5. Personal pro ec ion: Before operating the machine, remove tie, rings, watch and other jewelr and
roll up sleeves above the elbows. Remove all loose outer clothing and confine long hair. Protective
t pe footwear should be used. Where the noise exceeds the level of exposure allowed in Section
1910.95 of the OSHA Regulations, use hearing protective devices. Do not wear gloves.
6. Guards: Keep the machine guards in place for ever operation for which the can be used. If an
guards are removed for maintenance, DO NOT OPERATE the machine until the guards are
reinstalled.
7. Work area: Keep the floor around the machine clean and free of scrap material, saw dust, oil and
other liquids to minimize the danger of tripping or slipping. Be sure the table is free of all scrap,
foreign material and tools before starting to use the machine. Make certain the work area is well
lighted and that a proper exhaust s stem is used to minimize dust. Use anti-skid floor strips on the
floor area where the operator normall stands and mark off machine work area. Provide adequate
work space around the machine.
8. Ma erial condi ion: Do not attempt to saw boards with loose knots or with nails or other foreign
material. Do not attempt to saw twisted, warped, bowed stock.
9. Opera or posi ion: Maintain a balanced stance and keep our bod under control at all times.
10. Before s ar ing: Before turning on machine, remove all extra equipment such as ke s, wrenches,
scraps, and cleaning rags awa from the machine.
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11. Careless ac s: Give the work ou are doing our undivided attention. Looking around, carr ing on a
conversation, and “horsepla ” are careless acts that can result in serious injur .
12. Disconnec all power sources: Before performing an service, maintenance, adjustments or when
changing blades. A machine under repair should be RED TAGGED to show it should not be used
until the maintenance is complete.
13. Job comple ion: If the operator leaves the machine area for an reason, the tablesaw should be
turned "off" and the blade should come to a complete stop before their departure. The ke should be
placed in the “off” position, removed and given to a supervisor to prevent an unauthorized use of the
tablesaw.
14. Replacemen par s: Use onl genuine Oliver Machiner factor authorized replacement parts and
accessories; otherwise the warrant and guarantee is null and void.
15. Misuse: Do not use this Oliver tablesaw for other than its intended use. If used for other purposes,
Oliver disclaims an real or implied warrant and holds itself harmless for an injur or damage which
ma result from that use.
16. Drugs, alcohol and medica ion: Do not operate this machine while under the influence of drugs,
alcohol, or an medication.
17. This machine is deigned for cutting wood products onl . Do not use to cut an kind of metal or
substance other then wood.
18. Never s ar he saw while a workpiece is in contact with the blade.
19. Raise or lower he blade onl when the machine has been turned “off” and the blade has come to a
complete stop.
20. Mi er Gauge and Rip Fence: Never use the miter gauge and rip fence at the same time.
21. Damaged Saw Blade: Never use a damaged saw blade or one that has been dropped. Check the
saw blade for cracks or missing teeth. Do not use a cracked or dull blade or one with missing teeth.
Make sure the blade is securel locked on the arbor.
22. Make sure the blade is running in the proper direction. Refer to the arrow on the blade. The teeth
should be pointing down when viewing from the front of the saw.
23. Alignmen : Check the alignment of the splitter to the blade. Also, check the alignment of the fence
to the miter slot.
24. Heal h hazards: Some dust created b power sanding, sawing, grinding, drilling and other
construction activities contains chemicals known to cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:
•Lead from lead-based paint.
•Cr stalline silica from bricks and cement and other masonr products.
•Arsenic and chromium from chemicall -treated lumber.
Your risk from these exposures varies, depending on how often ou do this t pe of work. To reduce
our exposure to these chemicals, work in a well-ventilated area, and work with approved safet
equipment, such as those dust masks that are specificall designed to filter out microscopic particles.
Familiarize ourself with the following safet notices used in this manual:
CAUTION: (This means that if precautions are not heeded, it ma result in minor or moderate injur
and/or possible machine damage)
WARNING: (This means that if precautions are not heeded, it could result in serious injur or possibl
even death).
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Table of Con en s Page Number
Warrant ......................................................................................................................................................2
Warnings..................................................................................................................................................3-4
Table of Contents........................................................................................................................................5
Specifications...............................................................................................................................................5
Contents of the Shipping Containers...........................................................................................................6
Machine Preparation and Setup..................................................................................................................7
Extension Wing Assembl ...........................................................................................................................7
Handwheel Assembl ..................................................................................................................................7
Rail Assembl ...........................................................................................................................................8-9
Fence Assembl and Adjustment...........................................................................................................9-10
Adjusting the Scale Reader.......................................................................................................................10
Adjusting 45° and 90° Stops.................................................................................................................10-11
Leveling Table Insert..................................................................................................................................11
Splitter and Blade Guard Assembl ......................................................................................................11-13
Miter Gauge...............................................................................................................................................14
Controls.....................................................................................................................................................14
Dust Collection...........................................................................................................................................14
Electrical Connections...............................................................................................................................15
Replacing the Blade...................................................................................................................................15
Replacing and Tensioning the Drive Belt...................................................................................................16
Maintenance..............................................................................................................................................16
Troubleshooting....................................................................................................................................17-18
Specifica ions
Model Number.......................................................................................................................................4035
Blade Diameter (In)....................................................................................................................................12
Arbor Diameter (In)......................................................................................................................5/8" OR 1”
Maximum Depth of Cut at 90 Degrees (In).................................................................................................4"
Maximum Depth of Cut at 45 Degrees (In)...........................................................................................2-2/3"
Maximum Cut to the Right of Blade..........................................................................................................36”
Maximum Cut to the Left of Blade.............................................................................................................12”
Dust Port Diameter (In)................................................................................................................................4
Table Dimensions w/Extensions (LxW)...............................................................................30-3/4” x 48-1/2"
Table Height (In).......................................................................................................................................36”
Blade Tilt..................................................................................................................................................Left
Arbor Speed RPM.................................................................................................................................3,450
Gross Weight...........................................................................................................................................594
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Con en s of he Shipping Con ainers
Oliver 4035, 12” Professional Tablesaw
Saw
Once the top is removed the saw will be as
shown with the left extension wing alread
attached. Inspect for freight damage and
call the freight carrier if an .
Con en s
Blade guard
2. Blade guard support
3. Arbor wrenches
4. Wheel handle
5. Accessor holders
6. Tools
7. Hardware packet
8. Extension wing hardware
9. Mitre guage
10. Extension wing
11. 5/8” arbor, 1”
arbor
Fence and Rail Assembly
12. Fence
13. Lock handle
14. Front guide
15. Front guide
support bracket
16. Rear guide
Saw
Contents
Fence and Rail Assembl
6

Machine Prepara ion and Se up
WARNING!
The equipmen used o lif his machine mus
have a ra ed capaci y a , or above he weigh
of he ablesaw. Failure o comply may
cause serious injury!
The tablesaw must be positioned on a smooth,
level surface. The area must be well lit and
have plent of room to maneuver with large
pieces of wood.
Level the saw front to back and side to side
using a level placed on the table. Use shims
under the corners, if necessar , but make sure
the saw is stable before being placed into
service.
Clean all rust protected surfaces with a
commercial solvent. Do not use acetone,
gasoline, lacquer thinner or an t pe of
flammable solvent, or a cleaner that ma
damage paint. Cover cleaned surfaces with
WD-40 or a 20W machine oil.
Pa particular attention to cleaning in the miter
slot and the faces of table and extension wing.
Ex ension Wing Assembly
1. Attach extension wing (A, Figure 1) to table
with four hex head bolts, and four lock
washers (B, Figure 1). Snug but do not
tighten. No e: Start with one of the center
holes (C, Figure 1) to hold the wing in place.
2. Slide extension wing toward the front edge
of the saw table until two edges are flush.
3. Using a straight edge (D, Figure. 2), align
extension wing to saw table and tighten hex
cap bolts. Repeat for opposite wing.
Handwheel Assembly
1. Place handwheel (F, Figure 3) onto the saw
shaft. Use an allen ke to lock the wheel
onto the shaft with the set screw (G, Figure
3). Insert and screw the locking handle (H,
Figure 3) and the wheel handle (I, Figure 3)
into their respective holes. Repeat for other.
Figure 1
Figure 2
Figure 3
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Rail Assembly
1. Rest the front guide support bracket on the
switch box as shown in Figure 4 and secure
into place using the chamfered bolts, nuts
and washers provided in hardware packet 7.
Note that the two outside holes require a nut
and washer as well as a bolt while the four
inside holes require the bolts onl .
2. Set the front guide on the support bracket as
shown in Figure 5 and secure into place with
the short bolts provided in hardware packet
7.
3. Install the rear guide as shown in Figure 6
using the supplied hardware. Note that the
two outside holes require a nut and washer
as well as a bolt while the four inside holes
require the bolts and washers onl .
Figure 4
Figure 5
Figure 6
8

Fence Assembly and Adjus men
1. Place the fence on the guides as shown in
Figure 7. Look for the rubber nib on the
underside of the fence as shown and make
sure it lines up with the back support rail.
2. Align the fence with the mitre guage slot as
shown in Figure 7 and check to see if the
fence is parallel to the slot.
3. If the fence is not parallel to the mitre guage
slot, lift the fence off the guides and place it
on the table as shown in Figure 8. Turn the
appropriate screw, A to compensate for the
difference. Place the fence back on the
guides and check again for alignment to the
mitre guage. If it is still mis-aligned, repeat
the procedure.
Adjus ing he Scale Reader
1. Raise the blade to it’s maximum height.
2. Place the fence
on the guides on the right side of blade and
then slide the fence toward the blade.
Continue until the fence just touches the
saw teeth. Do not push too hard or the
blade will deflect.
3. Looking at the
right side scale reader, the red pointer
should match up with the zero mark. If not,
loosen the two screws, B, Figure 9 and slide
the viewer to align the mark with zero.
Tighten the screws.
4. Move the fence
to the left side of the blade and repeat the
procedure for the left side viewer.
Figure 7
Figure 8
Figure 9
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Adjus ing 45° and 90° S ops
The stops have been adjusted at the factor and
should not need an adjustment. If ou need to
adjust the stops:
1. Disconnec saw from power source.
2. Raise the saw blade to its maximum height
b turning the blade raising handwheel
clockwise as far as it will go.
3. Set the blade at 90° to the table b turning
the blade tilting handwheel clockwise as far
as it will go.
4. Place a square (B, Figure 11) on the table
and check to see that the blade is at a
90° angle to the table, as shown in Figure
11. Make sure ruler is in-between the blade
teeth.
5. If blade is not 90° open the motor cover
door, and loosen hex nuts (B, Figure 12).
6. Turn adjusting stop bolts (C, Figure 12) on
the trunnion in, or out. The adjusting stop
bolts should rest against the table when
blade is 90° to the table.
7. Tighten the hex nuts (B, Figure 12) while
holding the adjusting stop bolts (C, Figure
12) to keep them from moving.
8. Check the accurac of the pointer and adjust
if necessar . It should read 0° on the angle
scale.
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