Oliver 10040 User manual

10040 10” Hybrid Table Saw
Owner’s Manual
Oliver Machinery M-10040 08/2017
Seattle, WA Copyright 2003-2017
[e-mail] www.olivermachinery.net

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Table of contents
READ CAREFULLY BEFORE OPERATING THE MACHINE ........................................................... 2
General Power Tool Safety Warnings ............................................................................................... 3
10” TABLE SAW ............................................................................................................................... 7
GROUNDING INSTRUCTIONS ........................................................................................................ 9
MOVEABLE CASTER & MACHINE LEVELING.............................................................................. 10
RESET PROTECTOR .................................................................................................................... 10
MAGNETIC SWITCH...................................................................................................................... 11
UNPACKING .................................................................................................................................. 11
CLEAR UP...................................................................................................................................... 11
PLACEMENT THE TABLW SAW.................................................................................................... 11
ASSEMBLY TABLE SAW ............................................................................................................... 12
INSTALL BLADE GUARD............................................................................................................... 14
RIVING KNIFE................................................................................................................................ 15
TABLE INSERT .............................................................................................................................. 15
SAW BLADE................................................................................................................................... 16
FENCE ASSEMBLY ....................................................................................................................... 17
MITER GAUGE............................................................................................................................... 19
STORAGE BOX.............................................................................................................................. 19
PERIODIC MAINTENANCE............................................................................................................ 20
LUBRICATION & CLEAN................................................................................................................ 20
MAINTENANCE & ADJUSTMENTS ............................................................................................... 21
BELT TENSION.............................................................................................................................. 23
BELT REPLACEMNET ................................................................................................................... 23
TYPE OF CUT ................................................................................................................................ 24
WIRING DIAGRAMS ...................................................................................................................... 26
PARTS DIAGRAMS........................................................................................................................ 28
PARTS LIST ................................................................................................................................... 32

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READ CAREFULLY BEFORE OPERATING THE MACHINE
WARNING –To reduce the risk of injury, user must read instruction manual
a) DANGER –Never place your hands in the vicinity or in line with the saw blade.
b) WARNING –Wear eye protection² or the sign M004 of ISO 7010.
c) WARNING –Always use a properly functioning saw-blade guard, riving knife and
anti-kickback device for every operation for which it can be used, including all through sawing.
d) WARNING –Use a push-stick or push-block when required.
e) WARNING –Do not perform any operation freehand.
f) WARNING –Pay particular attention to instructions on reducing risk of kickback. (or “Know
how to reduce risk of kickback.”)
g) WARNING –Never reach around or over saw blade. (or “Never reach in back of or over saw
blade.”)
h) WARNING –Turn off tool and wait for saw blade to stop before moving workpiece or changing
settings.
i) WARNING –Never stand 5428markdirectly in line with the saw blade. Always position your body
on the same side of the saw blade as the fence.
j) Keep hands out of the line of saw blade.
k) DON'T USE IN DANGEROUS ENVIRONMENT. Don't use power tools in damp or wet locations,
or expose them to rain. Keep work area well lighted.
m) MAKE WORKSHOP KID PROOF with padlocks, master switches, or by removing starter keys.
n) USE RIGHT TOOL. Don't force tool or attachment to do a job for which it was not designed.
o) WEAR PROPER APPAREL Do not wear loose clothing, gloves, neckties, rings, bracelets, or
other jewelry which may get caught in moving parts. Nonslip footwear is recommended. Wear
protective hair covering to contain long hair.
p) ALWAYS USE SAFETY GLASSES. Also use face or dust mask if cutting operation is dusty.
Everyday eyeglasses only have impact resistant lenses, they are NOT safety glasses.
q) CHECK DAMAGED PARTS. Before further use of the too., a guard or other part that is damaged
should be carefully checked to determine that it will operate properly and perform its intended
function - check for alignment of moving parts, binding of moving parts, breakage of parts,
mounting, and any other conditions that may affect its operation. A guard or other part that is
damaged should be properly repaired or replaced.
8.8 Except for TYPE Z ATTACHMENT, terminals shall be indicated as follows:
–Terminals intended exclusively for the neutral conductor shall be indicated by the letter N.
–Earthing terminals shall be indicated by the symbol IEC 60417-5019 (2006-08).

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General Power Tool Safety Warnings
WARNING Read all safety warnings, instructions, illustrations and specifications provided with this
power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or
serious injury.
Save all warnings and instructions for future reference.
The term ²power tool in the warnings refers to your mains-operated (corded) power tool or
BATTERY operated (cordless) power tool.
1) Work area safety
a) Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b) Do not operate power tools in explosive atmospheres, such as in the presence of flammable
liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
c) Keep children and bystanders away while operating a power tool. Distractions can cause you to
lose control.
2) Electrical safety
a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter
plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk
of electric shock.
b) Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
c) Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the
risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep
cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the
risk of electric shock.
e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a
cord suitable for outdoor use reduces the risk of electric shock.
3) Personal safety
a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not
use a power tool while you are tired or under the influence of drugs, alcohol or medication. A
moment of inattention while operating power tools may result in serious personal injury.
b) Use personal protective equipment. Always wear eye protection. Protective equipment such as
dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions
will reduce personal injuries.
c) Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power
source and/or BATTERY pack, picking up or carrying the tool.
Carrying power tools with your finger on the switch or energizing power tools that have the switch on
invites accidents.
d) Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may result in personal injury.
e) Do not overreach. Keep proper footing and balance at all times. This enables better control of the
power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away
from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
g) If devices are provided for the connection of dust extraction and collection facilities, ensure these
are connected and properly used. Use of dust collection can reduce dust-related hazards.
h) Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore
tool safety principles. A careless action can cause severe injury within a fraction of a second.

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4) Power tool use and care
a) Do not force the power tool. Use the correct power tool for your application.
The correct power tool will do the job better and safer at the rate for which it was designed.
b) Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be
controlled with the switch is dangerous and must be repaired.
c) Disconnect the plug from the power source and/or remove the BATTERY pack, if detachable, from
the power tool before making any adjustments, changing accessories, or storing power tools Such
preventive safety measures reduce the risk of starting the power tool accidentally.
d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the
power tool or these instructions to operate the power tool.
Power tools are dangerous in the hands of untrained users.
e) Maintain power tools and accessories. Check for misalignment or binding of moving parts,
breakage of parts and any other condition that may affect the power tool’s operation. If damaged,
have the power tool repaired before use.
Many accidents are caused by poorly maintained power tools.
f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are
less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into
account the working conditions and the work to be performed. Use of the power tool for operations
different from those intended could result in a hazardous situation.
h) Keep handles and grasping surfaces dry, clean and free from oil and grease.
Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in
unexpected situations.
5) Service
a) Have your power tool serviced by a qualified repair person using only identical replacement parts.
This will ensure that the safety of the power tool is maintained.
WARNING Read all safety warnings designated by the symbol and all instructions.
1) Guarding related warnings
a) Keep guards in place. Guards must be in working order and be properly mounted. A guard that is
loose, damaged, or is not functioning correctly must be repaired or replaced.
b) Always use saw blade guard, riving knife and anti-kickback device for every through-cutting
operation. For through-cutting operations where the saw blade cuts completely through the
thickness of the workpiece, the guard and other safety devices help reduce the risk of injury.
c) Immediately reattach the guarding system after completing an operation (such as rabbeting,
dadoing or resawing cuts) which requires removal of the guard, riving knife and/or anti-kickback
device. The guard, riving knife, and anti-kickback device help to reduce the risk of injury.
d) Make sure the saw blade is not contacting the guard, riving knife or the workpiece before the
switch is turned on. Inadvertent contact of these items with the saw blade could cause a
hazardous condition.
e) Adjust the riving knife as described in this instruction manual. Incorrect spacing, positioning and
alignment can make the riving knife ineffective in reducing the likelihood of kickback.
f) For the riving knife and anti-kickback device to work, they must be engaged in the workpiece.

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The riving knife and anti-kickback device are ineffective when cutting workpieces that are too short
to be engaged with the riving knife and anti-kickback device. Under these conditions a kickback
cannot be prevented by the riving knife and anti-kickback device.
g) Use the appropriate saw blade for the riving knife. For the riving knife to function properly, the saw
blade diameter must match the appropriate riving knife and the body of the saw blade must be
thinner than the thickness of the riving knife and the cutting width of the saw blade must be wider
than the thickness of the riving knife.
2) Cutting procedures warnings
a) DANGER: Never place your fingers or hands in the vicinity or in line with the saw blade. A
moment of inattention or a slip could direct your hand towards the saw blade and result in serious
personal injury.
b) Feed the workpiece into the saw blade or cutter only against the direction of rotation. Feeding the
workpiece in the same direction that the saw blade is rotating above the table may result in the
workpiece, and your hand, being pulled into the saw blade.
c) Never use the mitre gauge to feed the workpiece when ripping and do not use the rip fence as a
length stop when cross cutting with the mitre gauge. Guiding the workpiece with the rip fence and
the mitre gauge at the same time increases the likelihood of saw blade binding and kickback.
d) When ripping, always apply the workpiece feeding force between the fence and the saw blade.
Use a push stick when the distance between the fence and the saw blade is less than 150 mm,
and use a push block when this distance is less than 50 mm. ²Work helping devices will keep
your hand at a safe distance from the saw blade.
e) Use only the push stick provided by the manufacturer or constructed in accordance with the
instructions. This push stick provides sufficient distance of the hand from the saw blade.
f) Never use a damaged or cut push stick. A damaged push stick may break causing your hand to slip
into the saw blade.
g) Do not perform any operation ²freehand². Always use either the rip fence or the mitre gauge to
position and guide the workpiece. ²Freehand means using your hands to support or guide the
workpiece, in lieu of a rip fence or mitre gauge. Freehand sawing leads to misalignment, binding
and kickback.
h) Never reach around or over a rotating saw blade. Reaching for a workpiece may lead to accidental
contact with the moving saw blade.
i) Provide auxiliary workpiece support to the rear and/or sides of the saw table for long and/or wide
workpieces to keep them level. A long and/or wide workpiece has a tendency to pivot on the
table’s edge, causing loss of control, saw blade binding and kickback.
j) Feed workpiece at an even pace. Do not bend or twist the workpiece. If jamming occurs, turn the
tool off immediately, unplug the tool then clear the jam. Jamming the saw blade by the workpiece
can cause kickback or stall the motor.
k) Do not remove pieces of cut-off material while the saw is running. The material may become
trapped between the fence or inside the saw blade guard and the saw blade pulling your fingers
into the saw blade. Turn the saw off and wait until the saw blade stops before removing material.
l) Use an auxiliary fence in contact with the table top when ripping workpieces less than 2 mm thick. A
thin workpiece may wedge under the rip fence and create a kickback.
3) Kickback causes and related warnings
Kickback is a sudden reaction of the workpiece due to a pinched, jammed saw blade or misaligned

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line of cut in the workpiece with respect to the saw blade or when a part of the workpiece binds
between the saw blade and the rip fence or other fixed object.
Most frequently during kickback, the workpiece is lifted from the table by the rear portion of the saw
blade and is propelled towards the operator. Kickback is the result of saw misuse and/or incorrect
operating procedures or conditions and can be avoided by taking proper precautions as given below.
a) Never stand directly in line with the saw blade. Always position your body on the same side of the
saw blade as the fence. Kickback may propel the workpiece at high velocity towards anyone
standing in front and in line with the saw blade.
b) Never reach over or in back of the saw blade to pull or to support the workpiece. Accidental contact
with the saw blade may occur or kickback may drag your fingers into the saw blade.
c) Never hold and press the workpiece that is being cut off against the rotating saw blade. Pressing
the workpiece being cut off against the saw blade will create a binding condition and kickback.
d) Align the fence to be parallel with the saw blade. A misaligned fence will pinch the workpiece
against the saw blade and create kickback.
e) Use a featherboard to guide the workpiece against the table and fence when making non-through
cuts such as rabbeting, dadoing or resawing cuts. A featherboard helps to control the workpiece in
the event of a kickback.
f) Use extra caution when making a cut into blind areas of assembled workpieces. The protruding
saw blade may cut objects that can cause kickback.
g) Support large panels to minimise the risk of saw blade pinching and kickback. Large panels tend to
sag under their own weight. Support(s) must be placed under all portions of the panel overhanging
the table top.
h) Use extra caution when cutting a workpiece that is twisted, knotted, warped or does not have a
straight edge to guide it with a mitre gauge or along the fence. A warped, knotted, or twisted
workpiece is unstable and causes misalignment of the kerf with the saw blade, binding and
kickback.
i) Never cut more than one workpiece, stacked vertically or horizontally. The saw blade could pick up
one or more pieces and cause kickback.
j) When restarting the saw with the saw blade in the workpiece, centre the saw blade in the kerf so
that the saw teeth are not engaged in the material. If the saw blade binds, it may lift up the
workpiece and cause kickback when the saw is restarted.
k) Keep saw blades clean, sharp, and with sufficient set. Never use warped saw blades or saw
blades with cracked or broken teeth. Sharp and properly set saw blades minimize binding, stalling
and kickback.
4) Table saw operating procedure warnings
a) Turn off the table saw and disconnect the power cord when removing the table insert, changing the
saw blade or making adjustments to the riving knife, ant kickback device or saw blade guard, and
when the machine is left unattended. Precautionary measures will avoid accidents.
b) Never leave the table saw running unattended. Turn it off and don’t leave the tool until it comes to
a complete stop. An unattended running saw is an uncontrolled hazard.
c) Locate the table saw in a well-lit and level area where you can maintain good footing and balance.
It should be installed in an area that provides enough room to easily handle the size of your
workpiece. Cramped, dark areas, and uneven slippery floors invite accidents.
d) Frequently clean and remove sawdust from under the saw table and/or the dust collection device.
Accumulated sawdust is combustible and may self-ignite.

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e) The table saw must be secured. A table saw that is not properly secured may move or tip over.
f) Remove tools, wood scraps, etc. from the table before the table saw is turned on. Distraction or a
potential jam can be dangerous.
g) Always use saw blades with correct size and shape (diamond versus round) of arbor holes.
Saw blades that do not match the mounting hardware of the saw will run off-center, causing loss of
control.
h) Never use damaged or incorrect saw blade mounting means such as flanges, saw blade washers,
bolts or nuts. These mounting means were specially designed for your saw, for safe operation and
optimum performance.
i) Never stand on the table saw, do not use it as a stepping stool. Serious injury could occur if the tool
is tipped or if the cutting tool is accidentally contacted.
j) Make sure that the saw blade is installed to rotate in the proper direction. Do not use grinding
wheels, wire brushes, or abrasive wheels on a table saw. Improper saw blade installation or use of
accessories not recommended may cause serious injury.
WARNING Read all safety warnings, instructions, illustrations and specifications provided
with this power tool. Failure to follow all instructions listed below may result in electric shock,
fire and/or serious injury.
CAUTION: This means that if precautions are not heeded, it may result in minor or moderate injury and/or
possible machine damage
WARNING: This means that if precautions are not heeded, it could result in serious injury or possibly even
death.
WARNING: T he operation of any power tool can result in foreign objects being thrown into your eyes, which can
result in severe eye damage. Before beginning power tool operation, always wear safety goggles
or safety glasses with side shields and a full face shield when needed. We recommend Wide Vision
Safety Mask for use over eyeglasses or standard safety glasses with side shields. Always use eye
protection which is marked to comply with ANSI Z87.1.
WARNING: If the replacement of the SUPPLY CORD is necessary, this has to be done by the
manufacturer or his agent in order to avoid a safety hazard.

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Miter Gauge Assembly
Blade Guard Assembly
Fence & 36”Rail Assembly
Option: 52”Rail & Right Table
10” TABLE SAW
Thank you for choosing this table saw.
This unit is carefully tested and inspected
before shipment and if properly used.
To ensure optimum performance and trouble
free operation a reasonable amount of care and
attention is required.
To get the most from your new table saw,
please take the time to read this manual before
assembling, installing and operating the unit.
The table saw features a circular blade
underneath that can be raised and lowered to
control the depth of cut.
The rail-mounted fence, which slides freely
toward or away from the blade, is used as the
main cutting guide for the workpiece.
The miter gauge is used to guide and support
the workpiece during the cut when the
workpiece cannot slide against the fence in a
stable manner that miter gauge body can be
rotated to allow a wide range of cutting angles.
The blade guard assembly is equipped
with a spreader . anti-kickback pawls and riving
knife, which work to prevent kickback and stop
or slow kickback if it happens. the riving knife is
used when the guard is removed for certain non
through cuts.
The push Stick is used to support the workpiece
during the cut and reduces the risk of injury by
keeping hands away from the blade while
cutting.
Cutting Capacities
Maximum depth of cut at 90°···················· 3-1/8in.
Maximum depth of cut at 45°···················· 2-1/4in.
Maximum rip to right of blade ······················ 36in.
Push Stick
Hex. Wrench 2.5mm * 1
Hex. Wrench 6mm * 1
Open Wench 8*10
Open Wrench 11*13

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GROUNDING INSTRUCTIONS
1. Allgrounded, cord connected tools:
In theevent of amalfunction or breakdown,
grounding provides apath of least resistance for
electric current to reduce therisk of electric
shock. This tool is equipped with an electric
cord having an equipment- grounding
conductor andagrounding plug. Theplug
must be plugged into amatching outlet that is
properly installed and grounded in accordance
with all localcodes andordinances. Do not
modify theplug provided -if it will notfitthe
outlet, havetheproper outlet installed by a
qualified electrician.
Improper connection of theequipment-grounding
conductor can result in arisk of electric shock.
Theconductor withinsulation having an outer
surface that is green, with or without yellow
stripes, is theequipment-grounding conductor.
If repairor replacement of theelectric cord or
plug is necessary , do not connect the
equipment- grounding conductor to alive
terminal. Check withaqualified electrician or
service personnel if thegrounding instructions
arenotcompletely understood, or if in doubt
as to whether thetool is properly grounded.
Useonly3-wireextension cords that have
3-prong grounding plugs and3-pole
receptacles that accept thetool’splug.
Repair or replace damaged or worn cord
immediately.
2. Grounded, cord-connected tools intended for
useon asupply circuit having anominal rating
less than
150 volts:
This tool is intended foruseon acircuit that
hasan outlet that looks like theoneillustrated
in Sketch A, Fig. A. Thetool hasagrounding
plug that looks like theplug illustrated in
Sketch A.
Atemporary adapter, which looks like the
adapter illustrated in Sketches BandCin Fig.
A, maybe used to connect this plug to a
2-pole receptacle as shown in Sketch Bif a
properly grounded outlet is not available. The
temporary adapter should be used only until a
properly grounded outlet can be installed by a
qualified electrician. Thegreen-colored rigid
ear, lug, andthelike, extending from theadapter
must be connected to apermanent ground
such as aproperly grounded outlet box.
Note: In Canada, the use of a
temporary adapter is not permitted
by the Canadian Electrical Code.
WARNING:If the replacement of the SUPPLY
CORD is necessary, this has to be done
by the manufacturer or his agent in order
to avoid a safety hazard
3. Grounded, cord-connected tools intended for
useon asupply circuit having anominal rating
between
150-250volts, inclusive:
This tool is intended foruseon acircuit that
hasan outlet that looks like theoneillustrated
in Sketch DFig. A.Thetool hasagrounding
plug that looks like theplug illustrated in
Sketch D.
Make sure thetool is connected to an outlet
having thesame configuration as theplug.
No adapter is available or should be used with
this tool. If thetool must be reconnected for
useon adifferent type of electric circuit, the
reconnection should be made by qualified
service personnel andafter reconnection, the
tool should comply with alllocal codes and
ordinances.
EXTENSION CORDS
Useproper extension cord. Make sure your
extension cord is in good condition. When
using an extension cord, be sure to useone
heavyenough to carry thecurrent your product
willdraw. An undersized cord will cause adrop
in line voltage resulting in loss of power and
overheating. Fig. B shows thecorrect size to
use depending on cord length and nameplate
ampere rating. If in doubt, usethenext heavier
gauge.The smaller the gauge number, the
heavier the cord.
Fig. A
Fig. B