Olivetti FS-519 User manual

FS-519/PK-515/OT-602
Option Printer
SERVICE MANUAL
Code Y108442-7
d-Color MF201Plus - MF250 - MF350
d-Color MF450

PUBLICATION ISSUED BY:
Olivetti S.p.A.
77, Via Jervis - 10015 Ivrea (TO)
Italy
Copyright © 2008, Olivetti
All rights reserved

FS-519/PK-515/OT-602GeneralMaintenanceAdjustment / Setting
Troubleshooting
Field Service Ver. 3.0 Jan. 2008
i
CONTENTS
FS-519/PK-515/OT-602
Outline for d-Color MF350 / MF250 / MF201Plus
1.Product specifications.............................................................................................1
1.1FS-519..................................................................................................................1
1.2 PK-515.................................................................................................................. 4
1.3OT-602..................................................................................................................5
Outline for d-Color MF450
2. Product specification .............................................................................................. 7
2.1 FS-519 ................................................................................................................. 7
2.2 PK-510 ............................................................................................................... 10
2.3 OT-602 ............................................................................................................... 11
Maintenance
3.Periodical check....................................................................................................13
3.1Maintenanceprocedure(Periodical check parts)...............................................13
3.1.1Replacingthe paddles................................................................................13
3.1.2Replacingthe cleaning pad.........................................................................16
3.1.3Lubricating the worm gear and replacing the coverfilm..............................17
3.1.4Cleaning of the rollers androlls..................................................................20
3.1.5Cleaning of the paddles..............................................................................22
4.Other.....................................................................................................................23
4.1Disassembly/adjustment prohibited items..........................................................23
4.2Precautions to be observedwhen option configuration is changed....................24
4.2.1Setting the exit traydetection position.........................................................24
4.3Disassembly/Assembly/Cleaning list (Other parts).............................................25
4.3.1Disassembly/Assembly parts list.................................................................25
4.4Disassembly/Assembly procedure......................................................................26
4.4.1Finisher unit right front cover.......................................................................26
4.4.2Finisher unit left front cover.........................................................................26
4.4.3Finisher unit rear cover...............................................................................26
4.4.4Finisher unitupper cover.............................................................................27
4.4.5Front door....................................................................................................27
4.4.6Middleguide................................................................................................28
4.4.7Intake cover.................................................................................................29
4.4.8Trayunit front cover/Trayunit rear cover/Connector cover..........................29
4.4.9Tray 1/Tray 2................................................................................................30
4.4.10Output tray(OT-602): Option.......................................................................30

FS-519/PK-515/OT-602
GeneralMaintenanceAdjustment / Setting
Troubleshooting
Field Service Ver. 3.0 Jan. 2008
ii
4.4.14Height and angle adjustment of stand tablefor d-Color MF350 Family ..... 40
4.4.15Height and angle adjustment of stand table for d-Color MF450 ................ 42
4.4.11Trayunit.......................................................................................................31
4.4.12Finisher unit................................................................................................34
4.4.13Changing the height of the stand table only for d-Color MF350 /
d-Color MF250 / d-Color MF201Plus ........................................................ 35
4.4.16Stapler unit..................................................................................................44
4.4.17Punch kit (PK-515): Option.........................................................................45
4.4.18Exit roller motor/Storage paddle drive clutch/Exitupper roller/
Storage paddle...........................................................................................46
4.4.19Exit paddle drive clutch/Exit lowerroller.....................................................51
4.4.20 Aligningsection...........................................................................................54
4.4.21 Elevator motor/Timing belt..........................................................................57
4.4.22 Shutter drive gear.......................................................................................63
4.4.23 Duplex guide solenoid................................................................................64
4.4.24 FScontrol board.........................................................................................66
Adjustment/Setting
5.Howto use the adjustment section.......................................................................67
6.SensorCheckfor d-Color MF350 Family ............................................................. 68
6.1Check procedure................................................................................................68
6.1.1Sensorcheck screen..................................................................................68
6.1.2Sensorcheck list.........................................................................................69
7.SensorCheckfor d-Color MF450 ......................................................................... 70
7.1Check procedure................................................................................................70
8.Finisher operations...............................................................................................72
8.1CB-FN adjustment..............................................................................................72
8.1.1Finisher Check............................................................................................72
8.1.2Punch Regist Loop Size.............................................................................74
8.1.3Punch Horizontal Position...........................................................................75
8.2Punch option setting...........................................................................................76
9.Mechanical adjustment.........................................................................................77
9.1Punch hole device adjustment (PK-510 / PK-515).............................................77
9.2Staple position adjustment.................................................................................78
9.3Staple home position sensor position adjustment..............................................80
9.4Adjustment of clearance between stapler and FDstopper.................................81
Troubleshooting for d-Color MF350 / MF250 / MF201Plus
10.Jamdisplay.........................................................................................................83
10.1Misfeeddisplay.................................................................................................83
10.1.1Misfeed display resetting procedure.........................................................83
10.2Sensor layout....................................................................................................84

FS-519/PK-515/OT-602GeneralMaintenanceAdjustment / Setting
Troubleshooting
Field Service Ver. 3.0 Jan. 2008
iii
12.Malfunctioncode.................................................................................................95
12.1Trouble code.....................................................................................................95
12.2Solution.............................................................................................................97
12.2.1C1004: FNS communication error.............................................................97
12.2.2C1183: Elevator motor ascent/descent drive failure..................................97
12.2.3C1190: Aligning plate 1 drive failure.........................................................98
12.2.4C1191: Aligning plate 2 drive failure.........................................................98
12.2.5C11A0:Paper holdingdrive failure............................................................99
12.2.6C11A1:Exit roller pressure/retractionfailure............................................99
12.2.7C11A3:Shutter drive failure....................................................................100
12.2.8C11B0:Staple unit CD drive failure........................................................100
12.2.9C11B2:Staple drive failure.....................................................................101
12.2.10C11C0: Punch cammotor unit failure.....................................................101
12.2.11C1301: Finishing option cooling fanmotor failure...................................102
12.2.12C1402: FNS nonvolatile memory failure.................................................102
12.2.13CC155: Finisher ROM failure..................................................................103
10.3Solution..............................................................................................................85
10.3.1Initial check items.......................................................................................85
10.3.2Solutionwhenpaper curloccurs.................................................................85
10.3.3Transport section misfeed...........................................................................86
10.3.4Exit section misfeed....................................................................................87
10.3.5Finisher bundle exit misfeed........................................................................87
10.3.6Finisher staplemisfeed...............................................................................88
10.3.7Finisher punch misfeed (PK-515)................................................................88
Troubleshooting for d-Color MF450
11.Jamdisplay.........................................................................................................89
11.1Misfeeddisplay.................................................................................................89
11.1.1Misfeed display resetting procedure.........................................................89
11.2Sensor layout....................................................................................................90
11.3Solution............................................................................................................91
11.3.1Initial check items.....................................................................................91
11.3.2Transport section misfeed......................................................................... 92
11.3.3Exit section misfeed..................................................................................93
11.3.4Finisher bundle exit misfeed .....................................................................93
11.3.5Finisher staple misfeed .............................................................................94
11.3.6Finisher punch misfeed (PK-510) .............................................................94

FS-519/PK-515/OT-602
GeneralMaintenanceAdjustment / Setting
Troubleshooting
Field Service Ver. 3.0 Jan. 2008
iv
Blank Page

Field Service Ver. 3.0 Jan. 20081. Product specifications
1
FS-519/PK-515/OT-602General
Outline for d-Color MF350/MF250/MF201Plus
1.Product specifications
1.1 FS-519
A. Type
B. Functions
C. Paper
(1) Non sort/sort/group
*: Long size paper is available only for non-sort mode.
Name Multi staple finisher built into the copier
Installation Installed in the copier
Document alignment Center
Consumables Staples
Modes Sort, group, sort offset, group offset, sort stable, and punch (when PK-515 is
mounted)
Type Size Weight Max. capacity
Plain paper
Recycled
paper
A6S, A5S/A5, B5S/B5,
B6S, A4S/A4, B4, A3,
A3Wide
5-1/2x 8-1/2S/5-1/2x 8-1/2,
8-1/2x 11S/8-1/2x 11,
8-1/2x 14, 11 x 17,
12-1/4x 18
Max.
311.15 mm x 457.2 mm
12.25 x 18inch
Min.
90 mm x 139.7 mm
3.5 x 5.5 inch
60 to 90 g/m2
16 to 24 lb
Exit
tray1 200 sheets
Exit
tray2
A4S, 8-1/2x 11S
or less
1000
sheets
B4, 8-1/2x 14
or greater
500
sheets
Government
standard
postcards
91 to 210 g/m2
24.25 to 55.75 lb
20 sheets
Envelope —
OHP transpar-
encies —
Tr a n s l ucent
paper —
Label —
Thick paper 1 91 to 150 g/m2
24.25 to 40 lb
Thick paper 2 151 to 209 g/m2
40.25 to 55.5 lb
Thick paper 3 210 to 256 g/m2
55.75 to 68lb
Thick paper 4 257 to 271 g/m2
68.25 to 72 lb
Long size
paper *
210 mm to 297 mm x
457.2 mm to 1200 mm
127 to 160 g/m2
33.75 to 42.5 lb —
Y108442-7 Service Manual

1. Product specifications Field Service Ver. 3.0 Jan. 2008
2
FS-519/PK-515/OT-602
General
(2) Sort offset/group offset
(3) Sort staple
*: The number of sheets to be stapled is limited for high-density images.
(Color wise: 20 sheets x 20 sets)
(4) Punch
*: The punched holes is different because of the difference of area.
Type Size Weight Max. capacity
Plain paper
Recycled
paper
A5, B5S/B5, A4S/A4, B4, A3
8-1/2x 11S/8-1/2x 11,
8-1/2x 14, 11 x 17
Max. 297 mm x 431.8mm
11.75 x 17 inch
Min. 182 mm x 148.5 mm
7.25 x 5.75 inch
60 to 90 g/m2
16 to 24 lb
Exit
tray1 200 sheets
Exit
tray2
A4S, 8-1/2x 11S
or less
1000
sheets
B4, 8-1/2x 14
or greater
500
sheets
Thick paper 91 to 271 g/m2
24.25 to 72 lb —
Type Size Weight Max. capacity
No. of
sheets
to be
stapled
Plain paper
Recycled
paper
A5, B5S/B5, A4S/A4, B4, A3
8-1/2x 11S/8-1/2x 11,
8-1/2x 14, 11 x 17
Max. 297 mm x 431.8mm
11.75 x 17 inch
Min. 182 mm x 148.5 mm
7.25 x 5.75 inch
60 to 90 g/m2
16 to 24 lb
Exit
tray1 200 sheets
50
sheets*
Exit
tray2
A4S, 8-1/2x 11S
or less
1000
sheets
B4, 8-1/2x 14
or greater
500
sheets
Thick paper
91 to 120 g/m2
24.25 to 32 lb —30 sheets
121 to 209 g/m2
32.25 to 55.5 lb —15 sheets
Ty p e S i z e We i g h t P unched holes Exit tray
Plain paper
Recycled
paper
B5S/B5 to A3
8-1/2x 11S/8-1/2x 11 to
11 x 17
60 to 256 g/m2
16 to 68lb 2, 3, 4 *
Exit tray1
Exit tray2
OT-602
MT-502
Service Manual Y108442-7

Field Service Ver. 3.0 Jan. 20081. Product specifications
3
FS-519/PK-515/OT-602General
D. Stapling
E. Hole Punch
F. Machine specifications
*1: Size when the paper exit tray is pulled out
G. Operating environment
• Conforms to the operating environment of the main body.
Staple filling mode Dedicated staple cartridge (5000 staples)
Staple detection Available (Nearly Empty: 20 remaining staples)
Stapling position
Back of the corner (30 degree) A4, A3, B5, B4
8-1/2x 11, 11 x 17
Front of the corner (30 degree)
Back of the corner (Parallel) A4S, B5S, A5
8-1/2x 11S, 8-1/2x 14
Front of the corner (Parallel)
Side: Parallel 2 point A4S/A4, A3, B5S/B5, B4, A5
8-1/2x 11S/8-1/2x 11, 8-1/2x 14, 11 x 17
Manual staple None
No. of holes Metric: 4 holes, Inch: 2 holes/3 holes, Sweden: 4 holes
Punch dust full detection Available
Power requirements DC 24 V(supplied from the main unit)
DC 5.1 V(generated by finisher)
Max. power consumption 66 W or less
Dimensions
352 mm (W) x 558mm (D) x 589 mm (H)
13.75 inch (W) x 22 inch (D) x 23.25 inch (H)
471 mm (W) x 558mm (D) x 589 mm (H) *1
18.5 inch (W) x 22 inch (D) x 23.25 inch (H) *1
Weight 33.2 kg (73.25 lb)
Y108442-7 Service Manual

1. Product specifications Field Service Ver. 3.0 Jan. 2008
4
FS-519/PK-515/OT-602
General
1.2 PK-515
A. Type
B. Machine specifications
C. Operating environment
• Conforms to the operating environment of the main body.
Name Punch kit PK-515
Installation Built into the finisher
Paper size
Metric B5S, A4, B4, A3
Inch (2 holes) 8-1/2x 11S/8-1/2x 11, 8-1/2x 14, 11 x 17
Inch (3 holes) 8-1/2x 11, 11 x 17
Sweden B5S, A4, B4, A3
Paper type Plain paper (60 to 209 g/m2, 16 to 55.5 lb)
Thick paper 1/2/3 (91 to 256 g/m2, 24.25 to 68lb)
Punch hole Metric: 2 holes, 4 holes, Inch: 2/3 hole, Sweden: 4 holes
Number of stored punch wastes
Metric (2 holes): For 2,500 sheets of paper (64 g/m2)
Metric (4 holes): For 1,500 sheets of paper (80 g/m2)
Inch (2/3 holes): For 1,000 sheets of paper (75 g/m2)
Sweden (4 holes): For 1,500 sheets of paper (80 g/m2)
Document alignment Center
Power requirements Supplied by the finisher
Dimensions 114 mm (W) x 461 mm (D) x 106 mm (H)
4.5 inch (W) x 18.25 inch (D) x 4.25 inch (H)
Weight Approx. 1.9 kg (4.25 lb) or less
Service Manual Y108442-7

Field Service Ver. 3.0 Jan. 20081. Product specifications
5
FS-519/PK-515/OT-602General
1.3 OT-602
A. Type
B. Paper
Name Output tray OT-602
Installation Fixed to the finisher
Mode Sort, group, and sort stable
Sort, group, sort offset, group offset, and sort stable
Number of bins 1 bin
Document alignment Center
Mode Size Type Capacity
Sort/group
A6S, A5S/A5, B5S/B5, B6S,
A4S/A4, B4, A3, A3Wide
5-1/2x 8-1/2S/5-1/2x 8-1/2,
8-1/2x 11S/8-1/2x 11,
8-1/2x 14, 11 x 17
Max.
311.15 mm x 457.2 mm
12.25 x 18inch
Min.
90 mm x 139.7 mm
3.5 x 5.5 inch
Plain
paper 60 to 90 g/m2,
16 to 24 lb
200 sheets
(up to a height of 24 mm)
Recycled
paper
Special
Government
standard
postcards
—
Envelope
OHP
transparencies
Translucent
paper
Label
Thick
paper
91 to 271 g/m2
24.25 to 72 lb 20 sheets
Sort offset/
group off-
set
A5, B5S/B5, A4S/A4, B4, A3
8-1/2x 11S/8-1/2x 11,
8-1/2x 14, 11 x 17
Max.
297 mm x 431.8mm
11.75 x 17 inch
Min.
182 mm x 148.5 mm
7.25 x 5.75 inch
Plain
paper 60 to 90 g/m2,
16 to 24 lb
200 sheets
(up to a height of 24 mm)
Recycled
paper
Thick
paper
91 to 271 g/m2
24.25 to 72 lb —
Sort stable
Plain
paper 60 to 90 g/m2,
16 to 24 lb
200 sheets or 20 copies
(up to a height of 24 mm)
Recycled
paper
Thick
paper
91 to 209 g/m2
24.25 to 55.5 lb —
Y108442-7 Service Manual

1. Product specifications Field Service Ver. 3.0 Jan. 2008
6
FS-519/PK-515/OT-602
General
C. Machine specifications
D. Operating environment
• Conforms to the operating environment of the main body.
NOTE
How product names appear in the document
• FS-519: Finisher
• PK-515: Punch kit
• OT-602: Output tray
Dimensions 282 mm (W) x 368mm (D) x 57 mm (H)
11 inch (W) x 14.5 inch (D) x 2.25 inch (H)
Weight 0.7 kg (1.5 lb)
Service Manual Y108442-7

Field ServiceVer. 3.0 Jan. 20082. Product specifications
7
FS-519/PK-510/OT-602
Outline
Outline for d-Color MF450
2.Product specifications
2.1FS-519
A. Type
B. Functions
C. Paper type
(1) Non sort/sort/group
*: Long size paper is available only for non-sort mode.
Name Multi staple finisher built into the copier
Installation Installed in the copier
Document alignment Center
Consumables Staples
Modes Sort, group, sort offset, group offset, sort stable, and punch (when PK-510 is
mounted)
Type Size Weight Max. capacity
Plain paper
Recycled
paper
A6S, A5S/A5, B5S/B5,
B6S, A4S/A4, B4, A3,
A3Wide
51/2x 81/2S/5 1/2x 81/2,
81/2x 11S/81/2x 11,
81/2x 14, 11 x 17,
12 1/4x 18
Max.
311.15 mm x 457.2 mm
12.25 x 18inch
Min.
90 mm x 139.7 mm
3.5 x 5.5 inch
64 to 90 g/m2
17 to 24 lb
Exit
tray1 200 sheets
Exit
tray2
A4S, 81/2x 11S
or less
1000
sheets
B4, 81/2x 14
or greater
500
sheets
Government
standard
postcards
91 to 210 g/m2
24.25 to 55.75 lb
20 sheets
Envelope —
OHP transpar-
encies —
Tr a n s l ucent
paper —
Label —
Letterhead —
Thick paper 1 91 to 120 g/m2
24.25 to 32 lb
Thick paper 1+ 121 to 157 g/m2
32.25 to 41.75 lb
Thick paper 2 158to 209 g/m2
42 to 55.5 lb
Thick paper 3 210 to 256 g/m2
55.75 to 68lb
Thick paper 4 257 to 300 g/m2
68.25 to 79.75 lb
Long size
paper *
210 mm to 297 mm x
457.2 mm to 1200 mm
127 to 160 g/m2
33.75 to 42.5 lb —
Y108442-7 Service Manual

2. Product specificationsField ServiceVer. 3.0 Jan. 2008
8
FS-519/PK-510/OT-602
Outline
(2) Sort offset/group offset
(3) Sort staple
*: The number of sheets to be stapled is limited for high-density images.
(Color wise: 20 sheets x 20 sets)
(4) Punch
*: The punched holes is different because of the difference of area.
Type Size Weight Max. capacity
Plain paper
Recycled
paper
A5, B5S/B5, A4S/A4, B4, A3
81/2x 11S/81/2x 11,
81/2x 14, 11 x 17
Max. 297 mm x 431.8mm
11.75 x 17 inch
Min. 182 mm x 148.5 mm
7.25 x 5.75 inch
64 to 90 g/m2
17 to 24 lb
Exit
tray1 200 sheets
Exit
tray2
A4S, 81/2x 11S
or less
1000
sheets
B4, 81/2x 14
or greater
500
sheets
Thick paper 91 to 300 g/m2
24.25 to 79.75 lb —
Type Size Weight Max. capacity
No. of
sheets
to be
stapled
Plain paper
Recycled
paper
A5, B5S/B5, A4S/A4, B4,
A3
81/2x 11S/81/2x 11,
81/2x 14, 11 x 17
Max. 297 mm x 431.8mm
11.75 x 17 inch
Min. 182 mm x 148.5 mm
7.25 x 5.75 inch
64 to 90 g/m2
17 to 24 lb
Exit
tray1 200 sheets
50
sheets*
Exit
tray2
A4S, 81/2x 11S
or less
1000
sheets
B4, 81/2x 14
or greater
500
sheets
Thick paper 1
91 to 209 g/m2
24.25 to 55.5 lb
—30
sheets
Thick paper 1+ — 15
sheets
Thick paper 2 — 15
sheets
Type Size Weight Punched holes Exit tray
Plain paper
Recycled paper
B5S/B5 to A3
81/2x 11S/81/2x 11 to
11 x 17
64 to 209 g/m2
17 to 55.5 lb 2, 3, 4 *
Exit tray1
Exit tray2
OT-602
MT-502
Service Manual Y108442-7

Field ServiceVer. 3.0 Jan. 20082. Product specifications
9
FS-519/PK-510/OT-602
Outline
D. Stapling
E. Hole Punch
F. Machine specifications
G. Operating environment
• Conforms to the operating environment of the main body.
Staple filling mode Dedicated staple cartridge (5000 staples)
Staple detection Available (Nearly Empty: 20 remaining staples)
Stapling position
Back of the corner (30 degree) A4, A3, B5, B4
81/2x 11, 11 x 17
Front of the corner (30 degree)
Back of the corner (Parallel) A4S, B5S, A5
81/2x 11S, 81/2x 14
Front of the corner (Parallel)
Side: Parallel 2 point A4S/A4, A3, B5S/B5, B4, A5
81/2x 11S/81/2x 11, 81/2x 14, 11 x 17
Manual staple None
No. of holes Metric: 4 holes, Inch: 2 holes/3 holes, Sweden: 4 holes
Punch dust full detection Available
Power requirements DC 24 V(supplied from the main body)
DC 5.1 V(generated by finisher)
Max. power consumption 66 W or less
Dimensions 352 mm (W) x 558mm (D) x 589 mm (H)
13.75 inch (W) x 22 inch (D) x 23.25 inch (H)
Weight 33.2 kg (73.25 lb)
Y108442-7 Service Manual

2. Product specificationsField ServiceVer. 3.0 Jan. 2008
10
FS-519/PK-510/OT-602
Outline
2.2PK-510
A. Type
B. Machine specifications
C. Operating environment
• Conforms to the operating environment of the main body.
Name Punch kit PK-510
Installation Built into the finisher
Paper size
Metric B5S, A4, B4, A3
Inch (2 holes) 81/2x 11S/81/2x 11, 81/2x 14, 11 x 17
Inch (3 holes) 81/2x 11, 11 x 17
Sweden B5S, A4, B4, A3
Paper type Plain Paper, Recycled paper (64 to 209 g/m2, 17 to 55.5 lb)
Punch hole Metric: 2 holes, 4 holes, Inch: 2/3 hole, Sweden: 4 holes
Number of stored punch wastes
Metric (2 holes): For 2,500 sheets of paper (64 g/m2)
Metric (4 holes): For 1,500 sheets of paper (80 g/m2)
Inch (2/3 holes): For 1,000 sheets of paper (75 g/m2)
Sweden (4 holes): For 1,500 sheets of paper (80 g/m2)
Document alignment Center
Power requirements Supplied by the finisher
Dimensions 114 mm (W) x 461 mm (D) x 106 mm (H)
4.5 inch (W) x 18.25 inch (D) x 4.25 inch (H)
Weight Approx. 1.9 kg (4.25 lb) or less
Service Manual Y108442-7

Field ServiceVer. 3.0 Jan. 20082. Product specifications
11
FS-519/PK-510/OT-602
Outline
2.3OT-602
A. Type
B. Paper type
Name Output tray OT-602
Installation Fixed to the finisher
Mode Sort, group, and sort stable
Sort, group, sort offset, group offset, and sort stable
Number of bins 1 bin
Document alignment Center
Mode Size Type Capacity
Sort/group
A6S, A5S/A5, B5S/B5, B6S,
A4S/A4, B4, A3, A3Wide
51/2x 81/2S/5 1/2x 81/2,
81/2x 11S/81/2x 11,
81/2x 14, 11 x 17
Max.
311.15 mm x 457.2 mm
12.25 x 18inch
Min.
90 mm x 139.7 mm
3.5 x 5.5 inch
Plain
Paper 64 to 90 g/m2,
17 to 24 lb
200 sheets
(up to a height of 24 mm)
Recycled
paper
Special
Government
standard
postcards
20 sheets
Envelope
OHP
transparencies
Translucent
paper
Label
Letterhead
Thick
paper 1
91 to 120 g/m2
24.25 to 32 lb
Thick
paper 1+
121 to 157 g/m2
32.25 to 41.75 lb
Thick
paper 2
158to 209 g/m2
42 to 55.5 lb
Thick
paper 3
210 to 256 g/m2
55.75 to 68lb
Thick
paper 4
257 to 300 g/m2
68.25 to 79.75 lb
Sort offset/
group off-
set
A5, B5S/B5, A4S/A4, B4, A3
81/2x 11S/81/2x 11,
81/2x 14, 11 x 17
Max.
297 mm x 431.8mm
11.75 x 17 inch
Min.
182 mm x 148.5 mm
7.25 x 5.75 inch
Plain
Paper 64 to 90 g/m2,
17 to 24 lb
200 sheets
(up to a height of 24 mm)
Recycled
paper
Thick
paper
91 to 300 g/m2
24.25 to 79.75 lb —
Sort stable
Plain
Paper 64 to 90 g/m2,
17 to 24 lb
200 sheets or 20 copies
(up to a height of 24 mm)
Recycled
paper
Thick
paper
91 to 209 g/m2
24.25 to 55.5 lb —
Y108442-7 Service Manual

2. Product specificationsField ServiceVer. 3.0 Jan. 2008
12
FS-519/PK-510/OT-602
Outline
C. Machine specifications
D. Operating environment
• Conforms to the operating environment of the main body.
NOTE
How product names appear in the document
• FS-519: Finisher
• PK-510: Punch kit
• OT-602: Output tray
Dimensions 282 mm (W) x 368mm (D) x 57 mm (H)
11 inch (W) x 14.5 inch (D) x 2.25 inch (H)
Weight 0.7 kg (1.5 lb)
Service Manual Y108442-7

Field ServiceVer. 3.0 Jan. 20083. Periodical check
13
FS-519/PK-510/OT-602Maintenance
Maintenance
3.Periodical check
3.1Maintenance procedure(Periodical check parts)
NOTE
• The alcohol described in the cleaning procedure of maintenance represents the
isopropyl alcohol.
3.1.1Replacing the paddles
A. Periodically replaced parts/cycle
• Paddles: Every 800,000 prints
B. Procedure
1. Remove the tray unit.
See P.31
2. Remove the finisher unit.
See P.34
3. While pushing the plunger [1], turn
the gear [2] in the direction of the
arrowuntil the screws [3] appear as
shown in the illustration.
A01GF2C554DA
[2]
[1]
[3]
Y108442-7 Service Manual

3. Periodical checkField ServiceVer. 3.0 Jan. 2008
14
FS-519/PK-510/OT-602
Maintenance
4. Loosen two screws [1] and remove
the paddle holder assy [2].
5. Remove two paddles [1] [2] and
replace them with newones.
NOTE
• When installing new paddles, be
sure to install the paddle covered
with black film [1] and the paddle
covered with transparent film [2] to
their original position.
• If there is difficulty in installing the
paddles, apply alcohol to the root of
the paddles and install them.
6. Install the paddle holder assy [1].
NOTE
• To reinstall the paddle holder assy,
place it where its locating pin [2] is
aligned with the hole on the shaft.
Attach the paddle holder assy onto
the shaft by first pressing the assy
on the side where the shaft has a
depression [3].
A01GF2C555DA
[1]
[2]
A01GF2C553DA
[2]
[1]
A01GF2C556DA
[1]
[2]
[3]
Service Manual Y108442-7