Olivetti FS-519 User manual

FS-519/PK-515/OT-602
Option Printer
SERVICE MANUAL
Code Y108442-7
d-Color MF201Plus - MF250 - MF350
d-Color MF450

PUBLICATION ISSUED BY:
Olivetti S.p.A.
77, Via Jervis - 10015 Ivrea (TO)
Italy
Copyright © 2008, Olivetti
All rights reserved

FS-519/PK-515/OT-602GeneralMaintenanceAdjustment / Setting
Troubleshooting
Field Service Ver. 3.0 Jan. 2008
i
CONTENTS
FS-519/PK-515/OT-602
Outline for d-Color MF350 / MF250 / MF201Plus
1.Product specifications.............................................................................................1
1.1FS-519..................................................................................................................1
1.2 PK-515.................................................................................................................. 4
1.3OT-602..................................................................................................................5
Outline for d-Color MF450
2. Product specification .............................................................................................. 7
2.1 FS-519 ................................................................................................................. 7
2.2 PK-510 ............................................................................................................... 10
2.3 OT-602 ............................................................................................................... 11
Maintenance
3.Periodical check....................................................................................................13
3.1Maintenanceprocedure(Periodical check parts)...............................................13
3.1.1Replacingthe paddles................................................................................13
3.1.2Replacingthe cleaning pad.........................................................................16
3.1.3Lubricating the worm gear and replacing the coverfilm..............................17
3.1.4Cleaning of the rollers androlls..................................................................20
3.1.5Cleaning of the paddles..............................................................................22
4.Other.....................................................................................................................23
4.1Disassembly/adjustment prohibited items..........................................................23
4.2Precautions to be observedwhen option configuration is changed....................24
4.2.1Setting the exit traydetection position.........................................................24
4.3Disassembly/Assembly/Cleaning list (Other parts).............................................25
4.3.1Disassembly/Assembly parts list.................................................................25
4.4Disassembly/Assembly procedure......................................................................26
4.4.1Finisher unit right front cover.......................................................................26
4.4.2Finisher unit left front cover.........................................................................26
4.4.3Finisher unit rear cover...............................................................................26
4.4.4Finisher unitupper cover.............................................................................27
4.4.5Front door....................................................................................................27
4.4.6Middleguide................................................................................................28
4.4.7Intake cover.................................................................................................29
4.4.8Trayunit front cover/Trayunit rear cover/Connector cover..........................29
4.4.9Tray 1/Tray 2................................................................................................30
4.4.10Output tray(OT-602): Option.......................................................................30

FS-519/PK-515/OT-602
GeneralMaintenanceAdjustment / Setting
Troubleshooting
Field Service Ver. 3.0 Jan. 2008
ii
4.4.14Height and angle adjustment of stand tablefor d-Color MF350 Family ..... 40
4.4.15Height and angle adjustment of stand table for d-Color MF450 ................ 42
4.4.11Trayunit.......................................................................................................31
4.4.12Finisher unit................................................................................................34
4.4.13Changing the height of the stand table only for d-Color MF350 /
d-Color MF250 / d-Color MF201Plus ........................................................ 35
4.4.16Stapler unit..................................................................................................44
4.4.17Punch kit (PK-515): Option.........................................................................45
4.4.18Exit roller motor/Storage paddle drive clutch/Exitupper roller/
Storage paddle...........................................................................................46
4.4.19Exit paddle drive clutch/Exit lowerroller.....................................................51
4.4.20 Aligningsection...........................................................................................54
4.4.21 Elevator motor/Timing belt..........................................................................57
4.4.22 Shutter drive gear.......................................................................................63
4.4.23 Duplex guide solenoid................................................................................64
4.4.24 FScontrol board.........................................................................................66
Adjustment/Setting
5.Howto use the adjustment section.......................................................................67
6.SensorCheckfor d-Color MF350 Family ............................................................. 68
6.1Check procedure................................................................................................68
6.1.1Sensorcheck screen..................................................................................68
6.1.2Sensorcheck list.........................................................................................69
7.SensorCheckfor d-Color MF450 ......................................................................... 70
7.1Check procedure................................................................................................70
8.Finisher operations...............................................................................................72
8.1CB-FN adjustment..............................................................................................72
8.1.1Finisher Check............................................................................................72
8.1.2Punch Regist Loop Size.............................................................................74
8.1.3Punch Horizontal Position...........................................................................75
8.2Punch option setting...........................................................................................76
9.Mechanical adjustment.........................................................................................77
9.1Punch hole device adjustment (PK-510 / PK-515).............................................77
9.2Staple position adjustment.................................................................................78
9.3Staple home position sensor position adjustment..............................................80
9.4Adjustment of clearance between stapler and FDstopper.................................81
Troubleshooting for d-Color MF350 / MF250 / MF201Plus
10.Jamdisplay.........................................................................................................83
10.1Misfeeddisplay.................................................................................................83
10.1.1Misfeed display resetting procedure.........................................................83
10.2Sensor layout....................................................................................................84

FS-519/PK-515/OT-602GeneralMaintenanceAdjustment / Setting
Troubleshooting
Field Service Ver. 3.0 Jan. 2008
iii
12.Malfunctioncode.................................................................................................95
12.1Trouble code.....................................................................................................95
12.2Solution.............................................................................................................97
12.2.1C1004: FNS communication error.............................................................97
12.2.2C1183: Elevator motor ascent/descent drive failure..................................97
12.2.3C1190: Aligning plate 1 drive failure.........................................................98
12.2.4C1191: Aligning plate 2 drive failure.........................................................98
12.2.5C11A0:Paper holdingdrive failure............................................................99
12.2.6C11A1:Exit roller pressure/retractionfailure............................................99
12.2.7C11A3:Shutter drive failure....................................................................100
12.2.8C11B0:Staple unit CD drive failure........................................................100
12.2.9C11B2:Staple drive failure.....................................................................101
12.2.10C11C0: Punch cammotor unit failure.....................................................101
12.2.11C1301: Finishing option cooling fanmotor failure...................................102
12.2.12C1402: FNS nonvolatile memory failure.................................................102
12.2.13CC155: Finisher ROM failure..................................................................103
10.3Solution..............................................................................................................85
10.3.1Initial check items.......................................................................................85
10.3.2Solutionwhenpaper curloccurs.................................................................85
10.3.3Transport section misfeed...........................................................................86
10.3.4Exit section misfeed....................................................................................87
10.3.5Finisher bundle exit misfeed........................................................................87
10.3.6Finisher staplemisfeed...............................................................................88
10.3.7Finisher punch misfeed (PK-515)................................................................88
Troubleshooting for d-Color MF450
11.Jamdisplay.........................................................................................................89
11.1Misfeeddisplay.................................................................................................89
11.1.1Misfeed display resetting procedure.........................................................89
11.2Sensor layout....................................................................................................90
11.3Solution............................................................................................................91
11.3.1Initial check items.....................................................................................91
11.3.2Transport section misfeed......................................................................... 92
11.3.3Exit section misfeed..................................................................................93
11.3.4Finisher bundle exit misfeed .....................................................................93
11.3.5Finisher staple misfeed .............................................................................94
11.3.6Finisher punch misfeed (PK-510) .............................................................94