Omega DP41-S User manual

DP41-S
High Performance Strain
Gage Indicator
MQS1291/1205 12458ML-99 Rev. E
WARRANTY/DISCLAIMER
OMEGA ENGINEERING, INC. warrant thi unit to be free of defect in material and
workman hip for a period of one (1) year from the date of purcha e. In addition to OMEGA’
tandard warranty period, OMEGA Engineering will extend the warranty period for four (4)
additional years if the warranty card enclo ed with each in trument i returned to OMEGA.
If the unit malfunction , it mu t be returned to the factory for evaluation. OMEGA’ Cu tomer
Service Department will i ue an Authorized Return (AR) number immediately upon phone or
written reque t. Upon examination by OMEGA, if the unit i found to be defective, it will be
repaired or replaced at no charge. OMEGA’ WARRANTY doe not apply to defect re ulting
from any action of the purcha er, including but not limited to mi handling, improper interfacing,
operation out ide of de ign limit , improper repair, or unauthorized modification. Thi
WARRANTY i VOID if the unit how evidence of having been tampered with or how
evidence of having been damaged a a re ult of exce ive corro ion; or current, heat, moi ture
or vibration; improper pecification; mi application; mi u e or other operating condition out ide
of OMEGA’ control. Component which wear are not warranted, including but not limited to
contact point , fu e , and triac .
OMEGA is leased to offer suggestions on the use of its various roducts. However,
OMEGA neither assumes res onsibility for any omissions or errors nor assumes liability
for any damages that result from the use of its roducts in accordance with information
rovided by OMEGA, either verbal or written. OMEGA warrants only that the arts
manufactured by it will be as s ecified and free of defects. OMEGA MAKES NO OTHER
WARRANTIES OR REPRESENTATIONS OF ANY KIND WHATSOEVER, EXPRESS OR
IMPLIED, EXCEPT THAT OF TITLE, AND ALL IMPLIED WARRANTIES INCLUDING ANY
WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE
HEREBY DISCLAIMED. LIMITATION OF LIABILITY: The remedies of urchaser set forth
herein are exclusive, and the total liability of OMEGA with res ect to this order, whether
based on contract, warranty, negligence, indemnification, strict liability or otherwise, shall
not exceed the urchase rice of the com onent u on which liability is based. In no event
shall OMEGA be liable for consequential, incidental or s ecial damages.
CONDITIONS: Equipment old by OMEGA i not intended to be u ed, nor hall it be u ed: (1)
a a “Ba ic Component” under 10 CFR 21 (NRC), u ed in or with any nuclear in tallation or
activity; or (2) in medical application or u ed on human . Should any Product( ) be u ed in or
with any nuclear in tallation or activity, medical application, u ed on human , or mi u ed in any
way, OMEGA a ume no re pon ibility a et forth in our ba ic WARRANTY/DISCLAIMER
language, and, additionally, purcha er will indemnify OMEGA and hold OMEGA harmle from
any liability or damage what oever ari ing out of the u e of the Product( ) in uch a manner.
RETURN REQUESTS/INQUIRIES
Direct all warranty and repair reque t /inquirie to the OMEGA Cu tomer Service Department.
BEFORE RETURNING ANY PRODUCT(S) TO OMEGA, PURCHASER MUST OBTAIN AN
AUTHORIZED RETURN (AR) NUMBER FROM OMEGA’S CUSTOMER SERVICE
DEPARTMENT (IN ORDER TO AVOID PROCESSING DELAYS). The a igned AR number
hould then be marked on the out ide of the return package and on any corre pondence.
The purcha er i re pon ible for hipping charge , freight, in urance and proper packaging to
prevent breakage in tran it.
FOR W
ARRANTY RETURNS, plea e have
the following information available BEFORE
contacting OMEGA:
1. Purcha e Order number under which the
product wa PURCHASED,
2. Model and erial number of the product
under warranty, and
3. Repair in truction and/or pecific
problem relative to the product.
FOR NON-WARRANTY REPAIRS, con ult
OMEGA for current repair charge . Have the
following information available BEFORE
contacting OMEGA:
1. Purcha e Order number to cover the
COST of the repair,
2. Model and erial number of product, and
3. Repair in truction and/or pecific
problem relative to the product.
OMEGA’ policy i to make running change , not model change , whenever an improvement i
po ible. Thi afford our cu tomer the late t in technology and engineering.
OMEGA i a regi tered trademark of OMEGA ENGINEERING, INC.
© Copyright 2005 OMEGA ENGINEERING, INC. All right re erved. Thi document may not be
copied, photocopied, reproduced, tran lated, or reduced to any electronic medium or machine-
readable form, in whole or in part, without the prior written con ent of OMEGA ENGINEERING,
INC.
PATENT AND TRADEMARK NOTICE: The “Meter Ca e Bezel De ign” i a trademark of
NEWPORT Electronic , Inc., regi tered in the U.S. USED UNDER LICENSE. Thi product i
covered by one or more of the following patent : U.S. Pat. No. De . 336,895; 5,274,577;
6,243,021 / CANADA 2052599; 2052600 / ITALY 1249456; 1250938 / GERMANY DE 41 34398
C2 / SPAIN 2039150; 2048066 / UK Patent No. GB2 249 837; GB2 248 954 / FRANCE BREVET
NO. 91 12756. Other U.S. and International Patent pending or applied for.
Thi device i marked with the international caution ymbol. It i important to read the
Setup Guide before in talling or commi ioning thi device, a the guide contain
important information relating to afety and EMC.
WARNING: The e product are not de igned for u e in, and hould not be u ed for, patient-
connected application .
It i the policy of OMEGA to comply with all worldwide afety and EMC/EMI regulation that apply.
OMEGA i con tantly pur uing certification of it product to the European New Approach Directive .
The information contained in thi document i believed to be correct, but OMEGA Engineering, Inc.
accept no liability for any error it contain , and re erve the right to alter pecification without
notice.
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®
,and , are Trademark of
OMEGA ENGINEERING, INC.
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5 6
To Configure Meter Inputs:
1. Pre MENU until the meter di play :
2. Pre /MIN to di play:
3. Pre /MAX, if nece ary to change the configuration value.
4. Repeat tep 2 and 3 for IINNPP..22through IINNPP..77
5. Pre MENU
The meter di play :
To Set De imal Point Position:
1. Pre MENU until the meter di play :
2. Pre /MIN to di play:
Pre /MAX to move the decimal point
to the de ired location.
3. Pre MENU.
The meter di play :
4. Pre RESET twice. The meter fla he and
di play an output reading.
The meter i now in RUN mode.
Configure Reading Offset
Now that you are in the run mode with a tran ducer connected to
the meter, do the following:
1. Simulate a load on the tran ducer (leave the pre ure port
open).
2. Note the di play reading. Let’ a ume the di play how
43.5
3. To make the di play how zeroe , pre MENU
until the meter di play :
4. Pre /MIN to di play the previou reading off et value.
5. U ing /MIN to croll through the digit and
/MAX to change the value, enter the value
-0043.5
Configure Reading Offset ( ontinued)
6. Pre MENU.
The meter di play :
7. Pre RESET twice.
The meter fla he and then di play a value.
Your meter i now in RUN mode and operational.
If You Have Bipolar Input ±50mV
The typical etting for your meter i unipolar. If, however, you
have bipolar input ±50mV, you mu t in tall jumper S1B. Remove
the outer panel mounting leeve to expo e the jumper.
S1 Jum er Location on Signal In ut Board
In addition, you mu t et configuration menu value INP.3=1 (under
IN CNF menu). Refer to the Configuration ection of thi Quick
Start manual.
ABADGHV
LPSTU
B
C
E
FJ
K
N
M
R
Q
S2
J3
J9
S1

SETPTS /MIN MENU RESET
/MAX
DeC pt

SETPTS /MIN MENU RESET
/MAX
FFFF.FF

SETPTS /MIN MENU RESET
/MAX
stored

SETPTS /MIN MENU RESET
/MAX
cntby

SETPTS /MIN MENU RESET
/MAX
reset2

SETPTS /MIN MENU RESET
/MAX
reset2

SETPTS /MIN MENU RESET
/MAX
rdg of

SETPTS /MIN MENU RESET
/MAX
-0043.5

SETPTS /MIN MENU RESET
/MAX
in cnf

SETPTS /MIN MENU RESET
/MAX
stored

SETPTS /MIN MENU RESET
/MAX
inp.1=0

SETPTS /MIN MENU RESET
/MAX
in cnf

SETPTS /MIN MENU RESET
/MAX
stored

SETPTS /MIN MENU RESET
/MAX
in.sc.of

Using This Qui k Start Manual
U e thi Quick Start Manual to get your High Performance Strain
Gage Indicator up and running right out of the box. The e
in truction u e the factory default etting of 100mV uni olar
in ut and 10 Vdc sensor excitation. If you have voltage or
current input, refer to the main manual.
The late t complete Communication and Operational Manual
a well a free Software are available at www.omega.com
or on the CD-ROM enclosed with your shi ment.
To tart your unit:
• Connect ac power
• Wire the en or
• Configure the meter, u ing the front panel button and the
configuration menu
Your unit hould have the following part :
• Panel mounting ga ket
• ac Power Connector (orange P1), two Input Connector
(P3 and P9), and rear protective cover (mounted).
For detailed in truction , refer to the appropriate ection in the
Operator’ Manual.
Before You Begin
In addition to the unit and related part , you will need the following
item to et up your unit:
• ac power a li ted on meter’ product/ID label
• External en or (e.g.; load cell)
• 1/8” Phillip head crewdriver
• 1/8” flat blade crewdriver
Safety Consideration
This device is marked with the international Caution
symbol.
The in trument i a panel mount device protected in accordance
with EN 61010-1:2001, electrical afety requirement for electrical
equipment for mea urement, control and laboratory. Remember that
the unit ha no power-on witch. Building in tallation hould
include a witch or circuit-breaker that mu t be compliant to IEC
947-1 and 947-3.
SAFETY:
• Do not exceed voltage rating on the label located on
the top of the in trument hou ing.
• Alway di connect power before changing ignal and
power connection .
• Do not u e thi in trument on a work bench without
it ca e for afety rea on .
• Do not operate thi in trument in flammable or
explo ive atmo phere .
• Do not expo e thi in trument to rain or moi ture.
EMC:
• Whenever EMC i an i ue, alway u e hielded cable .
• Never run ignal and power wire in the ame conduit.
• U e ignal wire connection with twi ted-pair cable .
• In tall Ferrite Bead( ) on ignal wire clo e to the
in trument if EMC problem per i t.
Mount the Unit
1. Cut a panel opening u ing the
dimen ion hown to the right.
2. Po ition the unit in the opening,
making ure the front bezel/
ga ket i flu h with the panel.
3. From the rear of the panel, lide
the leeve forward over the ca e
and up to the panel urface.
4. The panel hould now be
andwiched between the bezel-
backed ga ket in front and the
leeve in back.
5. Replace the thumbnut that ecure the leeve tab to the ca e.
START HERE
Warning: Do not connect AC ower to your device until
you have com leted all in ut and out ut connections.
This device must only be installed by a s ecially trained
electrician with corres onding qualifications. Failure to
follow all instructions and warnings may result in injury!
Conne t a Power
1. Remove the rear protective cover and et it a ide. The cover
i ecured with a Phillip -head crew.
2. Locate connector P1 on the bottom-left-rear of the unit. The
connector ha three crew-down terminal ( ee below).
3. In ert the correct wire in each terminal and tighten the
lockdown crew. Tug gently on each wire to verify the
connection.
Wiring a Millivolt Output Sensor
The following example how wiring a bridge input to the meter.
1. Locate connector P3 and P9 on the right- ide rear of the
unit.
2. Attach the wire and tighten the retaining crew . Tug gently
on the wire to verify the connection.
Wiring Exam le (Factory set at 10Vdc Excitation
3. Apply ac power. The front panel of the unit fla he
RESET2. If it doe not:
a. Remove ac power.
b. Verify the P1 power and en or connection .
c. Check your power ource.
d. Apply ac power again.
4. Replace the rear cover. Thread the en or wire through the
lot on the ide of the cover. Replace the rear cover
retaining crew.
Determine Meter S aling Fa tor
Calculate the caling factor o the meter di play the de ired
engineering unit . A uming no known load, u e the formula:
RDG SC = di play pan/[( en or’ mV/V output) (10,000)]
where: di play pan = de ired di play at full cale
en or’ output pan = mV/V
METER
NC
NC
+E
+S
–S
–E
P9
P3
1
2
3
1
2
3
+EXC
+SIG
–SIG
–EXC
1
2
3
P1
N
~AC LINE
~AC NEUTRAL
PROTECTIVE EARTH GND
L
L
FUSE
N
SWITCH
GREEN WIRE
EARTH
LINE
NEUTRAL
Check for proper Earth grounding
in the power di tribution y tem ( ingle pha e).
2 3 4
Configure the Meter
U e the front panel button to acce the configuration menu , to
either verify or et the unit value . The fir t table that follow
de cribe function of each button on the front of the meter. The
econd table ummarize the key equence you mu t pre and
the menu you will ee to get your meter running. For a tep-by-
tep procedure of pecific ta k , refer to the configuration ection
following the table .
Meter Button Des riptions
Press This Button To:
Acce the configuration program menu and move
from one menu to the next.
Enter and croll through a ubmenu.
Change the value of a ubmenu.
Move backward one menu (pre once), or exit the
configuration menu (pre twice).
Change the Setpoint .
Key Sequences and Menus
MENU key Sub Menu 1
MENU key Submenu 1 Action/Descri tion
(/MIN)
11CCNNFFSkip pa t
22CCNNFFSkip pa t
33CCNNFFSkip pa t
44CCNNFFSkip pa t
IINNPPUUTTbbrriiddggeeSelect meter input
Sub Menu 1 choice (BRIDGE)
RRDDGG..CCNNFFRRDDGG..11==00Scaling y = mx+b
RRDDGG..22==00Active decimal point
RRDDGG..33==00Normal di play brightne
RRDDGG..44==11Leading zeroe uppre ed
RRDDGG..55==00Not u ed, kip pa t
RRDDGG..66==11Activate RDG SC/OF
RRDDGG..77==00External hard re et v peak re et
RRDDGG SSCCSee previou formula in "Determine
Meter Scaling Factor" ection.
RRDDGG OOFF000000000000
IINNCCNNFFIINNPP..11==0060 Hz ac power
IINNPP..22==00Slow reading (S1A jumper omitted)
IINNPP..33==00Unipolor input (S1B jumper omitted)
IINNPP..44==00Std, for BRIDGE input
IINNPP..55==00Not u ed, kip pa t
IINNPP..66==00Di able IN.SC.OF (Input Scale & Off et)
IINNPP..77==11Ratiometric input
IINN..SSCC..OOFFSkip pa t
DDEECC PPTTFFFFFFFF..FFFFSelect decimal point
CCNNTT BBYYPre RESET twice
Now you are in RUN mode. If the meter doe not read zero, refer
to “Configure Reading Off et” ection.
SETPTS
RESET
/MAX
/MIN
MENU
To Configure Type of Input:
1. Pre MENU until the meter di play :
2. Pre /MIN to di play a fla hing input type.
3. Pre MENU.
The meter di play :
4. Pre MENU and bbrriiddggeetop fla hing.
5. Pre MENU.
The meter di play :
To Configure Meter Display Readings:
1. Pre /MIN to di play:
2. Pre /MAX, if nece ary to change the configuration value
to 00or 11.
3. Repeat tep 1 and 2 for RRDDGG..22through RRDDGG..77
4. Pre MENU.
The meter di play :
To Configure S aling Fa tor:
1. Pre /MIN to di play and to elect the digit
(or decimal point) you want to change.
2. Pre /MAX to increa e the value of the elected digit.
3. Repeat tep 1 and 2 until each digit i the de ired value
(your calculated caling factor).
4. Pre MENU
The meter di play :

SETPTS /MIN MENU RESET
/MAX
input1

SETPTS /MIN MENU RESET
/MAX
bridge

SETPTS /MIN MENU RESET
/MAX
stored

SETPTS /MIN MENU RESET
/MAX
stored

SETPTS /MIN MENU RESET
/MAX
rdg.cnf

SETPTS /MIN MENU RESET
/MAX
rdg.1=0

SETPTS /MIN MENU RESET
/MAX
rdg SC

SETPTS /MIN MENU RESET
/MAX
stored

SETPTS /MIN MENU RESET
/MAX
rdg of

SETPTS /MIN MENU RESET
/MAX
stored

SETPTS /MIN MENU RESET
/MAX
0.00000