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  9. Omron CJ1W-NC214 - User manual

Omron CJ1W-NC214 - User manual

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CSM_CJ1W-NC__4_DS_E_6_1
1
CJ-series Position Control Units (High-Speed type)
CJ1W-NC@@4
Motion Control Capabilities with Unit
Synchronization and Even Higher
Speed
• Models are available with 2 or 4 axes and open-collector
or line-driver outputs.
The CJ1W-NC214/NC414 have open-collector outputs
and the CJ1W-NC234/NC434 have line-driver outputs.
• Control 2 or 4 Axes
High-speed,high-resolutionpositioncontrolispossiblefor
servomotors and pulse motors, and even linear motors
and direct drive motors.
Features
Improve Productivity with High-speed Control
•A faster pulse output startup time has been achieved. Pulse output will start as fast as 0.1 ms from when the CPU Unit sends the command.
(Previous models started pulse output in 2 ms. Refer to the Operation Manual for conditions and other details.)
•Pulse output is possible at up to 4 Mpps for compatibility with linear motors and direct drive motors. This achieves both high resolution and high
speed.
Increased Added Value with More Advanced Features
•Operation between the CPU Unit and the Position Control Unit can be synchronized using a high-speed bus. Synchronized control is possible
between up to five Units, or 20 axes. A wide range of applications can be achieved by also using the electronic cam function.
•Built-in high-speed counters enable monitoring the present values of the motors while controlling positions, all with just a Position Control Unit.
The absolute encoders of G-series and G5-series Servomotors are supported, enabling an absolute positioning system. This eliminates the
need to redefine the origin after power interruptions, helping to provide extra added value.
•Select from direct operation or memory operation. Up to 500 positioning sequences can be saved as the data for memory operation for each
axis. Any of three end patterns, independent, automatic, or consecutive, can be set for each sequence, and repeat instructions and jump
instructions can be used to achieve complex motion control.
•Linear interpolation, circular interpolation, index table control, feeder control, and an MPG function can be used to achieve the functionality of
a Motion Control Unit with these Position Control Units.
•A wide range of functions enables easily achieving position control, including teaching, overrides, backlash compensation, zone settings, and
S-curve acceleration/deceleration.
Reduce TCO
•All Support Software functions have been integrated into the CX-Programmer. In combination with data tracing and other CX-Programmer
functions, work efficiency is improved from design and debugging to system implementation and maintenance.
•The Position Control Units with line-driver outputs generate the 5-VDC power for the line driver internally. Control is possible by providing only
a 24-VDC power supply, in the same way as for Units with open-collector outputs.
•Afunctionblocklibraryisbeingprepared that providesfunction blocks for all Position Control Unitfunctions.Thiswillreduceladderprogramming
work. Even sync applications that use an electronic cam will be easy to construct with the function block library.
CJ1W-NC234 CJ1W-NC434
CJ1W-NC@@4
2
System Configuration
Ordering Information
International Standards
• The standards are abbreviated as follows: U: UL, U1: UL (Class I Division 2 Products for Hazardous Locations), C: CSA, UC: cULus, UC1: cULus (Class I Division 2
Products for Hazardous Locations), CU: cUL, N: NK, L: Lloyd, and CE: EC Directives.
• Contact your OMRON representative for further details and applicable conditions for these standards.
Position Control Units
Note: This unit cannot be used with the Machine Automation Controller NJ-series.
Support Software
*1. Multi licenses are available for the CX-One (3, 10, 30, or 50 licenses).
*2. The CX-One is also available on CD (CXONE-AL@@C-V4).
Unit type Name Specifications No. of unit
numbers
allocated
Current
consumption (A) Model Standards
Control method/Control output interface Number of
control axes 5 V
system 24 V
system
CJ1
Special
I/O Units
Position Control
Units (High-
Speed type)
Pulse-train open-collector output with
Pulse Counter Function 2 axes 20.27 −CJ1W-NC214
UC1, CE
4 axes 0.31 −CJ1W-NC414
Pulse-train line-driver output with
Pulse Counter Function 2 axes 20.27 −CJ1W-NC234
4 axes 0.31 −CJ1W-NC434
Product name Specifications Model Standards
Number of
licenses Media
FA Integrated Tool
Package
CX-One Ver.4.@
The CX-One is a comprehensive software package that
integrates Support Software for OMRON PLCs and
components. CX-One runs on the following OS.
OS: Windows XP (Service Pack 3 or higher), Vista, or 7
Note: Except for Windows XP 64-bit version
CX-One Ver.4.@includes CX-Programmer Ver.9.@.
For details, refer to the CX-One catalog (Cat. No. R134).
1 license
*1DVD
*2CXONE-AL01D-V4 −
Emergency stop input
XW2Z-@@@X
XW2Z-
@@@J-G@
XW2Z-
@@@J-G@XW2B-20G4
Forward/reverse
limit inputs
Origin proximity input
MPG
OMNUC G/G5
Series
Support Software
CX-Programmer
Linear motors,
DD motors,
and stepping motors
SMARTSTEP 2
Series
Programmable Terminals
NS Series
CJ Series
3
CJ1W-NC@@4
Connecting Cables
Applicable Units Applicable Servo Drive Number of
control axes Cable
Length Model
Output Type Model Name Model
Open-collector
output CJ1W-NC@14
OMNUC G/G5 Series R88D-GT/-KT
1 axis
1m XW2Z-100J-G13
3m XW2Z-300J-G13
SMARTSTEP2 R7D-BP 1m XW2Z-100J-G16
3m XW2Z-300J-G16
OMNUC G/G5 Series R88D-GT/-KT
2 axes
1m XW2Z-100J-G5
3m XW2Z-300J-G5
SMARTSTEP2 R7D-BP 1m XW2Z-100J-G8
3m XW2Z-300J-G8
Line-driver output CJ1W-NC@34
OMNUC G/G5 Series R88D-GT/-KT
1 axis
1m XW2Z-100J-G9
5m XW2Z-500J-G9
10m XW2Z-10MJ-G9
SMARTSTEP2 R7D-BP
1m XW2Z-100J-G12
5m XW2Z-500J-G12
10m XW2Z-10MJ-G12
OMNUC G/G5 Series R88D-GT/-KT
2 axes
1m XW2Z-100J-G1
5m XW2Z-500J-G1
10m XW2Z-10MJ-G1
SMARTSTEP2 R7D-BP
1m XW2Z-100J-G4
5m XW2Z-500J-G4
10m XW2Z-10MJ-G4
CJ1W-NC@@4
4
Devices for External Signal Connection
Devices for External Signal Connection
Servo Drive Connector
Cables with Crimp Terminals (20 Poles)
Accessories
MIL Connectors are not included. Use one of the applicable connector or a dedicated cable with connectors listed above.
Model of PCUs
You can identify the number of axes and output pattern from the model number.
Name Specifications Model
Connecting Cables for
Connector Terminal Block
Cable length: 0.5m XW2Z-C50X
Cable length: 1.0m XW2Z-100X
Cable length: 2.0m XW2Z-200X
Cable length: 3.0m XW2Z-300X
Cable length: 5.0m XW2Z-500X
Cable length: 10.0m XW2Z-010X
Connector Terminal Block
20-points, M2.4 screw terminal XW2B-20G4
20-points, M3.5 screw terminal XW2B-20G5
20-points, M3 screw terminal XW2D-20G6
Name Specifications Model
Connector Socket For a 50-pin MIL plug-crimp socket connector
For AWG24 XG5M-5032-N
Connector Cover For a 50-pin MIL plug-crimp socket connector XG5S-5022
Cable Length Model
1.0m XW2Z-100F
1.5m XW2Z-150F
2.0m XW2Z-200F
3.0m XW2Z-300F
5.0m XW2Z-500F
10.0m XW2Z-010F
15.0m XW2Z-15MF
20.0m XW2Z-20MF
CJ1W-NC214
CJ-series
PCU
Number of axes
2: 2-axis type
4: 4-axis type
Output pattern
1: Open collector output type
3: Line driver output type
Development number
5
CJ1W-NC@@4
Mountable Racks
Note: With this PCU counts 1 PCU as 2 Component Units.
Accordingly, design an appropriate configuration that meets the formula below:
Number of this PCUs installed ×2 + Number of other PCUs installed ≤10
For example, if you install 5 PCUs in 1 rack, you cannot install other PCUs.
Unit Versions and Programming Devices
The following tables show the relationship between unit versions and CX-Programmer versions.
* Programming Console cannot be used for CJ1W-NC@@4
Function List of Function Block Library (FBL)
Functional Function Block Library (FBL)
Application Function Block Library (FBL)
Model NJ system CJ system (CJ1, CJ2) CP1H system NSJ system
CPU Rack Expansion
Rack CPU Rack Expansion
Backplane CP1H PLC NSJ Controller Expansion
Backplane
CJ1W-NC214/234/414/434 Not supported 5 Units 5 Units
(per Expansion
Backplane) Not Supported Not Supported 5 Units
CPU Unit Functions
Required Programming Device
CX-Programmer Programming
Console *
Ver. 7.1 or lower Ver. 8.0 Ver. 8.02 or higher
CJ1W-NC@@4
Unit Ver.1.0 Functions for unit version 1.0 Not supported Not supported Supported Not supported
1 Move Absolute 14 Manual Pulses Output
2 Unlimited Move Absolute 15 Read Status
3 Move Relative 16 Read Parameter
4 Speed Control 17 Read Error
5 Origin Search 18 Read Present Position
6 Origin Return 19 Present Position Latch
7 Deceleration Stop 20 Write Parameter
8 Operation Command 21 Save Parameter
9 Error Reset 22 Teaching
10 Deviation Counter Reset 23 Present Position Preset
11 Run Program 24 Override Setting
12 Interrupt Feeding 25 Torque Limits
13 Jogging / Inching 26 Absolute Encoder's Origin Position Offset Setting
1 Electronic Cam 4 Trailing Synchronization
2 Electronic Shaft 5 Link Operation
3 Virtual Pulse
CJ1W-NC@@4
6
Specifications
General Specifications
Models other than above conform to the general specifications of the CJ series.
Performance Specifications
* This indicates the number of occupied words of special I/O Unit area. In addition, this occupies areas that correspond to up to 144 words
according to the number of axes and functions which you use.
Specification item Model
CJ1W-NC214/234 CJ1W-NC414/434
Power supply voltage 5 VDC (unit)
24 VDC (external power supply)
Allowable power supply voltage range 21.6 to 26.4 VDC (external power supply)
Internal current consumption 5 VDC, 270 mA maximum 5 VDC, 310 mA maximum
Current consumption of external power supply 24 VDC
NC214 13 mA maximum
NC234 44 mA maximum
24 VDC
NC414 26 mA maximum
NC434 90 mA maximum
Dimensions 90 ×51 ×65 (H ×W ×D) 90 ×62 ×65 (H ×W ×D)
Weight 170 g maximum 220 g maximum
Ambient operating temperature 0 to 55°C
Mounting position CJ-series CPU Rack or CJ-series Expansion Rack
Maximum number of units per rack 5 units
Maximum number of units per CJ system 20 units (when up to 3 expansion racks are connected)
Occupied unit No. 2
Applicable standards cULus, EC directives
Specification item Model
CJ1W-NC214/234 CJ1W-NC414/434
Applicable PLCs CJ-series
Number of occupied inputs/
outputs Number of words 18CH *
Controlled drivers Servo Drive of pulse train input type or stepping motor drivers
NC214/414: Open collector output type
NC234/434: Line driver output type
Pulse output method Phase difference pulse output, forward/reverse direction pulse output, pulse + direction output
Controls Control method Open-loop control by pulse train output
Number of controlled axes 2 axes 4 axes
Units of control Pulse, mm, inch, degree
Positioning functions Memory operation, direct operation
Independent operation Independent, 2 axes Independent, 4 axes
Linear interpolation 2 axes maximum 4 axes maximum
Circular interpolation 2 axes maximum 2 axes maximum
Speed control Independent, 2 axes Independent, 4 axes
Interrupt Constant-pitch Feed Independent, 2 axes Independent, 4 axes
Position command Data −2147483648 to +2147483647
Number of data 500 per task (4 tasks per unit)
Speed command Data
Position control: 1 to 2147483647
Speed control: −2147483648 to 2147483647
However, this limits the maximum output frequency based on whether the maximum speed is 4
Mpps (NC234/434) or 500 kpps (NC214/414).
Number of data 500 per task
Acceleration/deceleration
time Data 0 to 250000 ms
Number of data 500 per task
Function
Override 0.01% to 500.00% (settable for each axis)
Software limits −2147483647 to 2147483646 command unit
(Settable for each axis)
Backlash Compensation 0 to 50000 command unit (settable for each axis)
MPG and external encoder
counter input
Number of input words 1 word (switchable for each controlled axis)
Input interface Photocoupler input
Maximum response
frequency 500 kHz
Feedback pulse counter
input
Number of input words 4 words (1 word per axis)
Input interface Line receiver input
Maximum response
frequency NC234/434: 4 MHz (phase difference multiplication of 4 times: 1 MHz)
NC214/414: 500 kHz (phase difference multiplication of 4 times: 125 kHz)
7
CJ1W-NC@@4
Functional Specifications
Function item Description
Control function
Single axis
control
Absolute
movement Specify the absolute/relative target position and target speed directly in the ladder program to perform
positioning.
Relative
movement
Speed control Specify the target speed directly in the ladder program to perform speed feed.
Interrupt Feeding Externally issue an interrupt input during absolute movement, relative movement or speed control to feed
the machine by a constant amount to perform positioning.
Rotational axis
control Rotational axes suitable for feeder and index table control are supported.In addition to forward/reverse
direction positioning, you can also specify short-cut operation.
Target position
and target speed
change Change the target position or target speed during absolute movement, relative movement or speed control.
Multi-axis
control
Linear
interpolation This control starts/ends the operations of multiple axes simultaneously and connects the start position to
target position of each axis by a straight line. Linear interpolation of up to 4 axes is possible.
Circular
interpolation
You can combine 2 desired axes and control each axis in a manner which the axes draw a circular path.
Three methods are available to specify a circular arc: "Specification of target position and center point",
"specification of target position, radius and direction" and "target position and passing points".
Memory
operation
Automatic
operation and
continuous
operation
Set the target positions, target speeds and operation patterns in the PCU beforehand to perform a series
of operations automatically. Continuous positioning and speed changes are also possible.
Sequence
function
Memory operation data incorporates a sequence feature that allows for repetition of a given operation,
start/end of operation data via external inputs, and so on.
Accordingly, the PCU can perform various operation sequences without affecting the ladder program of
PLC.
Manual
operation
function
Origin Search This function uses an external sensor, etc. to detect the mechanical origin of the system.
You can select a desired origin search operation for your system from 15 different origin search operation
patterns.
Origin Return This function performs the return operation to the established mechanical origin.
Present Position Present It changes the present position to the specified data and establishes the origin.
Deceleration stop The operating axis decelerates to a stop.
JOG Operation This function feeds the axis in the forward/reverse direction at a constant speed.
Inching operation The axis inches in the forward/reverse direction.
MPG operation Connect a manual pulsar and perform manual feed.
Auxiliary control
function
Command unit setting You can set a desired unit of control for each axis according to the machine.
Acceleration/
deceleration
control
Auto
acceleration/
deceleration
control
Thisfunctionautomaticallygeneratesan acceleration/decelerationcurve foraxis operation.Youcanselect
the trapezoidal curve or the S-curve based on a tertiary function.
Acceleration/
decelerationtime
change You can change the acceleration/deceleration time during acceleration/deceleration.
Acceleration/
deceleration
point switch
You can select one of three methods to connect speeds in different operation patterns during continuous-
pattern memory operation.
Override This function changes the speed of the axis which is currently in positioning operation.
Backlash Compensation This compensates for the mechanical plays to increase the positioning accuracy.
M code You can output M codes to implement interlocking with external machines during memory operation.
Zone setting You can set a desired zoneand assess whether the present position is inside the zone. Up to 3zones are
settable for each axis.
Feedback pulse counter A feedback pulse counter input is available for each axis.
You can connect encoder pulse outputs from a Servo Drive to monitor deviation from the command
position, etc.
Absolute encoder You can input encoder pulses from a Servo Drive to a feedback pulse counter to use a motor with absolute
encoder. This function supports OMRON G-series and G5-series Servomotors with absolute encoder.
Teaching This function enables loading of the present position into memory operation position data.
It supports not only the present command position, but also the present position from the feedback pulse
counter.
Torque limit output An output signal is available for operating the torque limit switch input of a Servo Drive.
You can turn this output signal ON/OFF directly in the ladder program. Also, Origin Search by holding
supports automatic switching of torque limits.
Monitor
function
Software limits You can set forward/reverse direction software limits of axis operation. If the positioning target exceeds
software limit, it is detectable at the start through a command value check.
Position or
speed error
monitor
The PCU can monitor the position or speed error between the present command position and present
feedback position to generate an error and stop the axis operation upon detection of an excessive error.
Error between
axes monitor Itcan also monitortheerror betweenaxes during linearinterpolationto generatean errorand stopthe axes
operation upon detection of an excessive error.
CJ1W-NC@@4
8
External Interface
Name of Each Part
LED Display
LED
name Display
color Status Explanation
RUN Green Lit Normal operation
Unlit The power supply is OFF, a hardware error has occurred, or the PLC detects a PCU error.
ERC Red Lit An error is occurring.
Unlit Other than the above
ERH Red Lit An error is occurring in the PLC.
Unlit Other than the above
1 Orange Lit Pulse output to Axis 1 in progress (forward/reverse direction)
Flashing An error related to a connection cable, data, etc. of axis 1 has occurred.
Unlit Other than the above
2 Orange Lit Pulse output to Axis 2 in progress (forward/reverse direction)
Flashing An error related to a connection cable, data, etc. of axis 2 has occurred.
Unlit Other than the above
3 Orange Lit Pulse output to Axis 3 in progress (forward/reverse direction)
Flashing An error related to a connection cable, data, etc. of axis 3 has occrred.
Unlit Other than the above
4 Orange Lit Pulse output to Axis 4 in progress (forward/reverse direction)
Flashing An error related to a connection cable, data, etc. of axis 4 has occrred.
Unlit Other than the above
A1, B1 Orange Lit ON Phase A/B-input status of the Axis 1 feedback counter
ON when lit, OFF when unlit
Unlit OFF
A2, B2 Orange Lit ON Phase A/B-input status of the Axis 2 feedback counter
ON when lit, OFF when unlit
Unlit OFF
A3, B3 Orange Lit ON Phase A/B-input status of the Axis 3 feedback counter
ON when lit, OFF when unlit
Unlit OFF
A4, B4 Orange Lit ON Phase A/B-input status of the Axis 4 feedback counter
ON when lit, OFF when unlit
Unlit OFF
AS, BS Orange Lit ON Phase A/B-input status of the MPG input
ON when lit, OFF when unlit
Unlit OFF
SYNC Green Lit In the SYNCHRONOUS OPERATION mode
Unlit Other than the above
Unit number
setting switch
Set the PCU
unit number.
External signal
connector for
axes 1 and 2
Connects to
external input.
External signal
connector and
MPG connector
for axes 3 and 4
Connects to external
input and MPG.
Axes 1 and 2
connector
Connects to the
Servomotor
Drive or stepping
motor driver
(2-axis control).
Axes 3 and 4
connector
Connects to the
Servomotor
Drive or stepping
motor driver
(2-axis control).
CJ1W-NC414/-NC434 CJ1W-NC214/-NC234
LED indicator
Indicates the
operation status
of the PCU.
External signal
connector and
MPG connector
for Axes 1 and 2
Connects to
external input and
MPG.
Axes 1 and 2
connector
Connects to the
Servomotor
Drive or stepping
motor driver
(2-axis control).
9
CJ1W-NC@@4
Wiring of Servo Drive Connector
*1. This connector comes with a strain relief. To connect to the PCU, use a connector with strain relief.
*2. The applicable wire is AWG24 (UL-1061).
*3. The applicable wire is AWG28 to 26 (UL-1007).
Configuration Diagram for IDC Connector for Discrete Wires
Connector type Model
Flat-cable connector XG4M-5030-T *1
IDC connector for discrete wires Socket XG5M-5032-N *2
XG5M-5035-N *3
Hood cover XG5S-5022 (horizontal)
Socket Wires
IDC tool
Connection complete
Hood cover Usage type
Double rows with polarity guide
(locking possible)
Discrete wires
Double rows
Simple IDC tool
XY2B-7006
Horizontal type
For Servo Drive connector
CJ1W-NC@@4
10
Dimensions (Unit: mm)
Position Control Unit (High-Speed type)
CJ1W-NC214/-NC234
(2-axis control)
CJ1W-NC414/-NC434
(4-axis control)
Related Manuals
Manual Number Model Name Contents
English Japanese
W477 SBCE-354 CJ1W-NC214/234/414/434 Position Control Units
Operation Manual
Provides information on operating and installing Position Control Units,
including details. on basic settings, memory operation, direct operation
from CPU and other functions.
W446 SBCA-337 CXONE-AL@@C-V@/
AL@@D-V@CX-Programmer
Operation Manual)
Describes operating procedures for the CX-Programmer.
Also refer to the Software User’s Manual (W473) and Instructions
Reference Manual (W474) when you do programming.
65
90
2.7
2.7 51
84
90
2.7
2.7 62
8465