Omron Sti F3SJ-AM P Series User manual

MULTI-BEAM SAFETY SENSOR
(Version 2)
ModelF3SJ-AM□P□□□
1. Application of a F3SJ sensor alone cannot receive type approval provided
by Article 44-2 of the Labour Safety and Health Law of Japan. It is
necessary to apply it in a system. Therefore, when using the F3SJ in Japan
as a "safety system for pressing or shearing machines" prescribed in
Article 42 of that law, the system must receive type approval.
2. The F3SJ is electro-sensitive protective equipment (ESPE) in accordance
with European Union (EU) Machinery Directive Index Annex V, Item 2.
3. Declaration of Conformity
OMRON declares that the F3SJ is in conformity with the requirements of
following EU Directives and UK Legislations:
EU: Machinery Directive 2006/42/EC, EMC Directive 2014/30/EU, RoHS Directive
2011/65/EU,
UK:2008 No 1597 Machinery (Safety) , 2016 No 1091 EMC, 2012 No 3032 RoHS
4. F3SJ is in conformity with the following standards:
(1) European standards
EN61496-1 (Type 4 ESPE), EN61496-2 (Type 4 AOPD), EN61508-1
through -3 (SIL3), EN ISO 13849-1:2015 (Category 4 , PL e)
(2) International standards
IEC61496-1 (Type 4 ESPE), IEC61496-2 (Type 4 AOPD), IEC61508-1
through -3 (SIL3), ISO 13849-1:2015 (Category 4, PL e)
(3) JIS standards
JIS B 9704-1 (Type 4 ESPE), JIS B 9704-2 (Type 4 AOPD)
(4) North American Standards:
UL61496-1(Type 4ESPE), UL61496-2(Type 4AOPD), UL508,
UL1998, CAN/CSA C22.2 No.14, CAN/CSA C22.2 No.0.8
5. The F3SJ received the following approvals from the EU accredited body,
TÜV SÜD Product Service GmbH:
•EC Type-Examination in accordance with the EU Machinery Directive,
Type 4 ESPE (EN61496-1), Type 4AOPD (EN61496-2)
•TÜV SÜD Product Service TypeApproval, Type 4 ESPE (EN61496-1),
Type 4 AOPD (EN61496-2), SIL1, 2, 3 (EN61508-1 through -3), EN ISO
13849-1:2015 (Category 4, PL e)
6. The F3SJ received the certificates of UL listing for US and Canadian safety
standards from the Third PartyAssessment Body UL.
•Both are: Type 4 ESPE (UL61496-1), Type 4 AOPD (UL61496-2)
7. The F3SJ is designed according to the standards listed below. To make sure
that the final system complies with the following standards and
regulations, you are asked to design and use it in accordance with all other
related standards, laws, and regulations. If you have any questions, consult
with specialized organizations such as the body responsible for prescribing
and/or enforcing machinery safety regulations in the location where the
equipment is to be used.
•European Standards: EN415-4, EN692, EN693
•U.S. Occupational Safety and Health Standards: OSHA 29 CFR 1910.212
•U.S. Occupational Safety and Health Standards: OSHA 29 CFR 1910.217
•American National Standards: ANSI B11.1 to B11.19
•American National Standards: ANSI/RIA 15.06
•Canadian Standards Association CSA Z142, Z432, Z434
•SEMI Standards SEMI S2
•Ministry of Health, Labour and Welfare "Guidelines for Comprehensive
Safety Standards of Machinery", Standard Bureau's Notification No. 501
dated June 1, 2001.
©OMRON Corporation
2006-2023 All Rights Reserved.
LEGISLATION AND SAFETY STANDARDS
Make sure to test the operation of the F3SJ after installation to verify that
the F3SJ operates as intended. Make sure to stop the machine until the
test is complete. Unintended function settings may cause a person to go
undetected, resulting in serious injury.
Install a protective structure so that the hazardous part of a machine can
only be reached by passing through the sensor's detection zone. Install the
sensors so that part of the person is always present in the detection zone
when working in a machine's hazardous areas. If a person is able step into
the hazardous area of a machine and remain behind the F3SJ's detection
zone, configure the system with an interlock function that prevents the
machine from being restarted. Failure to do so may result in serious injury.
Make sure to install the F3SJ at the safe distance from the hazardous part
of the equipment. Otherwise, the machine may not stop before a person
reaches the hazardous part, resulting in serious injury.
Install the interlock reset switch in a location that provides a clear view
of the entire hazardous area and where it cannot be activated from
within the hazardous area.
The F3SJ cannot protect a person from an object flying from a hazardous
area. Install protective cover(s) or fence(s).
The muting and override functions disable the safety functions of the device.
You must ensure safety using other method when these functions are operating.
Install muting sensors so that they can distinguish between the object that is being
allowed to pass through the detection zone and a person. If the muting function is
activated by the detection of a person, it may result in serious injury.
Muting lamps (external indicators) that indicate the state of the muting
and override functions must be installed where they are clearly visible to
workers from all the operating positions.
Use independent 2 input devices for muting inputs.
Muting related time must be properly configured for its application by a
sufficiently trained and qualified person, and the person must have responsibility
for settings, especially when setting the muting time limit to infinite.
You must install F3SJ, muting sensor, and physical barrier, and configure
time settings for muting so that an operator should not enter hazardous zone.
Install the sensor system so that it is not affected by the reflective
surface of the F3SJ.
Make sure that the F3SJ is securely mounted and its cables and
connectors are properly connected.
Make sure that foreign material such as water, oil, or dust does not enter
the F3SJ or the connector while the cap is removed.
When using more than 1 set of F3SJ, install them so that mutual
interference does not occur, such as by configuring series connections
or using physical barriers between adjacent sets.
Do not use the sensor system with mirrors in a retro-reflective
configuration. Doing so may hinder detection. It is possible to use
mirrors to "bend" the detection zone to a 90-degree angle.
Perform an inspection for all F3SJ as described in "Chapter 6 Checklists"
of User’s manual. When using series connections,perform inspections
for every connected F3SJ.
Connect the load between the output and 0V line (PNP output).
Connecting the load between the output and +24V line will result in a
dangerous condition because operation is reversed to ON when blocked.
Do not short-circuit the output line to the +24V line. Otherwise, the output
is always ON. Also, the 0V of the power supply must be grounded so that
output does not turn ON due to grounding of the output line.
Configure the system by using the optimal number of safety outputs
that satisfy the requirements of the necessary safety category.
Do not connect each line of F3SJ to a DC power supply of more than
24VDC+20%. Also, do not connect to an AC power supply. Failure to
do so may result in electric shock.
Double or reinforced insulation from hazardous voltage must be applied to
all input and output lines. Failure to do so may result in electric shock.
Do not try to disassemble, repair, or modify this product. Doing so
may cause the safety functions to stop working properly.
Do not use the F3SJ in environments where flammable or explosive
gases are present. Doing so may result in explosion.
Perform daily and 6-month inspections for the F3SJ. Otherwise, the
system may fail to work properly, resulting in serious injury.
Extension of the cable must be within a specified length. If it isn't,
safety function may not work properly, resulting in danger.
To use the F3SJ in PSDI mode (Reinitiation of cyclic operation by the
protective equipment), you must configure an appropriate circuit between the
F3SJ and the machine. For details about PSDI, refer to OSHA1910.217,
IEC61496-1, and other relevant standards and regulations.
For the F3SJ to comply with IEC 61496-1 and UL 508, the DC power
supply unit must satisfy all of the following conditions:
• Must be within the rated power voltage (24V DC ±20%)
• Must have tolerance against the total rated current of devices if it is
connected to multiple devices
• Must comply with EMC directives (industrial environment)
• Double or reinforced insulation must be applied between the primary
and secondary circuits
• Automatic recovery of overcurrent protection characteristics (reversed
L sagging)
• Output holding time must be 20ms or longer
• Must satisfy output characteristic requirements for class 2 circuit or
limited voltage current circuit defined by UL508
• Must comply with laws and regulations, regarding EMC and electrical
equipment safety, of the country or region where the F3SJ is used (Ex: In
EU, the power supply must comply with the EMC Directive and the
Low Voltage Directive.)
Make sure to observe the following precautions that are necessary for ensuring
safe use of the product.
• Thoroughly read this manual and understand the installation procedures,
operation check procedures, and maintenance procedures before using the product.
• Loads must satisfy both of the following conditions:
-Not short-circuited
-Not used with a current that is higher than the rating
• Do not drop the product.
• Dispose of the product in accordance with the relevant rules and regulations of
the country or area where the product is used.
PRECAUTIONS FOR SAFE USE
RATINGS
WARNING
WARNING
WARNING
■Ratings/Specifications
In the type names in this table, the  contain the number of beams.
For Installation
For Wiring
Other
F3SJ-AMP300
Beam gap 300
Number of beams F3SJ-AM2P300 : 2 beams
F3SJ-AM3P300 : 3 beams
F3SJ-AM4P300 : 4 beams
Protective height
Lens diameter Diameter 5mm
Operating range 0.2 to 9m(Operating range can be reduced to 0.5m through the setting tool)
Response time ON to OFF: 10ms to 11ms max., OFF to ON: 40ms to 44ms max. (when incidence is stable).
Refer to the reverse side for details.
Startup waiting time 2s max. (2.2s max in case of series connection)
24VDC ±20% (ripple p-p10% max.)
Power supply voltage (Vs)
Current
consumption (no load) Emitter 76 mA max.
Receiver 68 mA max.
Light source Infrared LED (870nm wavelength)
Within ±2.5° for the emitter and receiver at a detection distance of at least 3 m according to IEC61496-2
Effective aperture angle (EAA)
Safety outputs(OSSD) PNP transistor outputs x 2, Load current 300mA max, Residual voltage 2V max. (except for voltage drop due
to cable extension)(including inductance load), Maximum capacity load 2.2 μF, Leakage current 1mA max.
(This may be different from previously used logic (ON/OFF) because safety circuit is used.)
output)
Auxiliary output 1 (Non-safety
Auxiliary output 2 (non-safety
output, a function for a basic
PNP transistor output x 1, Load current 300mA max., Residual voltage 2V max. (except for voltage drop due
system)
PNP transistor output x 1, Load current 50mA or less, Residual voltage 2V or less (excluding influence by
cable extension), Leakage current 1mA or less
to cable extension), Leakage current 1mA max.
External indicator output
(Non-safety output) Connectable external indicator
- Incandescent lamp : 24VDC, 3 to 7W
- LED lamp : Load current 10 to 300mA max.
external indicator.)
Leakage current 1mA max.(An indicator cable F39-JJ3N or F39-A01PPAC is required when using an
Output operation mode Safety outputs : ON when receiving light
Auxiliary output 1 : Reverse output of safety output (operation mode can be changed by the setting tool)
Auxiliary output 2: Turns ON when 30,000 hours of power-on time passes (operation mode can be changed
muting system)
by the setting tool)
External indicator output 1: Reverse output of safety output (for basic system), ON during muting/override (for
(Operation mode can be changed by the setting tool)
External indicator output 2: ON in lockout (for basic system), ON during muting/override (for muting system)
(operation mode can be changed by the setting tool)
Input voltage
Indicators Emitter Error mode indicators (red LED x 3): Blink to indicate error details
Incident light level indicators (green LED x 2, orange LED x 3): ON based on the amount of incident light
Power indicator (green LED x 1): ON while power is ON
Interlock indicator (yellow LED x 1): ON when in interlock/Blinks when in lockout
External device monitoring indicator [muting input 1 indicator], Test indicator [muting input 2
indicator] (green LED x 2): ON/Blink according to function
Receiver Error mode indicators (red LED x 3): Blink to indicate error details
Incident light level indicators (green LED x 2, orange LED x 3): ON based on the amount of incident light
OFF-state indicator (red LED x 1): ON when safety outputs are OFF/ Blinks when in lockout
Muting error indicator, Test indicator (green LED x 2): ON/Blink according to function
ON-state indicator (green LED x 1): ON when safety outputs are ON
Mutual interference prevention
function
Series connection Time division emission by series connection
- Number of connections: Up to 4 sets
- Total number of beams: Up to 400
- Cable length between sensors: 15 m max. (not including series connection cable (F39-JJR  L or F39-JJR3W) and power cable)
- Self-test (After power ON, and during operation)
- External test (light emission stop function by test input)
- External device monitoring
- Muting (Includes lamp breakage detection and override functions. F39-CN6 key cap for muting is required)
- Start interlock, restart interlock (The setting tool is required when muting function is used)
Interference light avoidance algorithm, Operating range change function
Test function
Safety-related functions
Connection method
Protection circuit Connector method (M12, 8-pin)
During operation: 35 to 85%RH (no condensation), During storage: 35 to 95%RH
During operation: -10 to 55°C (without freezing), During storage: -30 to 70°C
Ambient temperature Output short-circuit protection, and power supply reverse polarity protection
Ambient humidity
Ambient light intensity of 10,000 Ix max.
Incandescent lamp: receiving-surface light intensity of 3,000 Ix max., Sunlight: receiving-surface light intensity
Insulation resistance 20MΩor higher (500VDC)
Dielectric strength voltage 1, 000VAC, 50/60Hz, 1min
Degree of protection IP65 (IEC60529)
Dia. 6 mm, 8-wire (0.15mm
2
x 8) with braided shield, Allowable bending radius R5mm
Class 3M4 (IEC TR 60721-4-3)
Operation limit: Acceleration of 15G, Pulse duration of 6 ms, 100 shocks for each in X, Y, and Z directions (600 shocks
in total)
Vibration resistance Class 3M4 (IEC TR 60721-4-3)
Operation limit: 5~150 Hz, Multiple amplitude of 7 mm, Acceleration of 1G, 10 sweeps each in X, Y, and Z directions
(no delay at resonant frequencies)
Shock resistance
Connection cable, Series
connection cable (F39-JJRL,
JJR3W)
Extension cable
(F39-JDA, JDB,JCC) bending radius of R36mm.
(To extend a cable, use an equivalent or higher-performance cable (twisted-pair wire) , and do not use the
Dia. 6.6 mm, 8-wire (0.3mm
2
x 4P, conductor resistance 0.058 Ω/m), with braided shield,Allowable
cable in the same duct as that for high-voltage cables or power cables)
For details about extension lengths (Power Cable Length), refer to next page
Material Cap: ABS resin
Cable: Oil resistant PVC
Weight (g) values can be:
Casing (including metal parts on both ends): Aluminum, zinc die-cast
Optical cover: PMMA resin (acrylic)
Weight (packaged)
-F3SJ-AM2P300 : 1550 (g)
-F3SJ-AM3P300 : 2370 (g)
-F3SJ-AM4P300 : 2790 (g)
-F3SJ-AM2P400 : 1690 (g)
-F3SJ-AM3P400 : 2650 (g)
-F3SJ-AM4P400 : 3710 (g)
-F3SJ-AM2P500 : 1830 (g)
Weight (net) Weight (g) values can be:
-F3SJ-AM2P300 : 640 (g)
-F3SJ-AM3P300 : 1030 (g)
-F3SJ-AM4P300 : 1420 (g)
-F3SJ-AM2P400 : 770 (g)
-F3SJ-AM3P400 : 1290 (g)
-F3SJ-AM4P400 : 1810 (g)
-F3SJ-AM2P500 : 900 (g)
Accessories Instruction sheet, top and bottom mouting brackets,intermediate mounting brackets (*), error mode label,
Quick Installation Manual (QIM)
* The number of intermediate mounting brackets are as follows:
Applicable standards IEC61496-1, EN61496-1, UL61496-1 Type 4ESPE (Electro-Sensitive Protective Equipment)
IEC61496-2, EN61496-2, UL61496-2 Type 4AOPD (Active Opto-electronic Protective Devices) IEC61508,
EN61508 SIL3, EN ISO 13849-1:2015 (Category 4, PL e), ISO 13849-1:2015 (Category 4, PL e)
F3SJ-AM2P300 : 300mm
F3SJ-AM3P300 : 600mm
F3SJ-AM4P300 : 900mm
F3SJ-AMP400
400
F3SJ-AM2P400 : 2 beams
F3SJ-AM3P400 : 3 beams
F3SJ-AM4P400 : 4 beams
F3SJ-AM2P400 : 400mm
F3SJ-AM3P400 : 800mm
F3SJ-AM4P400 : 1200mm
F3SJ-AMP500
500
F3SJ-AM2P500 : 2 beams
F3SJ-AM2P500 : 500mm
-F3SJ-AM2P300 : Not included
-F3SJ-AM3P300 : 1 set for each the emitter and receiver is included
-F3SJ-AM4P300 : 1 set for each the emitter and receiver is included
-F3SJ-AM2P400 : Not included
-F3SJ-AM3P400 : 1 set for each the emitter and receiver is included
-F3SJ-AM4P400 : 2 set for each the emitter and receiver is included
-F3SJ-AM2P500 : Not included
*Connection is not available with other models than F3SJ-AM□P□□□.
Original instructions
②
Warning zone output is non-safety output. You must not include it to
calculation of safety distance. Otherwise safety distance may be reduced,
resulting in serious injury.
A switch to activate the override function must be a hold-to-run device such
as a spring return key switch and must be installed in a location that
provides a clear view of the entire hazardous zone and where it cannot be
activated from within the hazardous zone.Make sure that nobody is in the
hazardous area before activating the override function.
Omron Companies shall not be responsible for conformity with any standards,
codes or regulationswhich apply to the combination of the Product in the
Buyer’s application or use of the Product.At Buyer’s request, Omron will
provide applicable third party certification documents identifying ratings and
limitations of use which apply to the Product. This information by itself is not
sufficient for a complete determination of the suitability of the Product in
combination with the end product, machine, system, or other application or use.
Buyer shall be solely responsible for determining appropriateness of the
particular Product with respect to Buyer’s application, product or system. Buyer
shall take application responsibility in all cases.
NEVER USE THE PRODUCT FORAN APPLICATION INVOLVING
SERIOUS RISK TO LIFE OR PROPERTY OR IN LARGE QUANTITIES
WITHOUT ENSURING THAT THE SYSTEMAS AWHOLE HAS BEEN
DESIGNED TOADDRESS THE RISKS, AND THATTHE OMRON
PRODUCT(S) IS PROPERLYRATEDAND INSTALLED FOR THE
INTENDED USE WITHIN THE OVERALLEQUIPMENT OR SYSTEM.
Suitability for Use
Please read and understand this instruction sheet before
storing, installing, programming, operating, maintaining, or
disposing of the products. Please consult your OMRON
representative if you have any questions or comments.
Please refer to the User's Manual and the Quick Installation
Manual for detailed instructions on usage.
OMRON Corporation (Manufacturer)
Contact: www.ia.omron.com
Regional Headquarters
Shiokoji Horikawa, Shimogyo-ku, Kyoto, 600-8530 JAPAN
OMRON EUROPE B.V. (Importer in EU)
Wegalaan 67-69, 2132 JD Hoofddorp
The Netherlands
Tel: [phone]/Fax: [phone]
OMRON ELECTRONICS LLC
2895 Greenspoint Parkway, Suite 200
Hoffman Estates, IL 60169 U.S.A.
Tel: [phone]/Fax: [phone]
OMRON ASIA PACIFIC PTE. LTD.
No. 438A Alexandra Road # 05-05/08 (Lobby 2),
Alexandra Technopark,
Singapore 119967
Tel: [phone]/Fax: [phone]
OMRON (CHINA) CO., LTD.
Room 2211, Bank of China Tower,
200 Yin Cheng Zhong Road,
PuDong New Area, Shanghai, 200120, China
Tel: [phone]/Fax: [phone]
uApr, 2021F
Alert Statements in this Manual
Regarding the alert symbols and meanings used for the safe uses
In order for our customers to use the F3SJ in safety, precautions are indicated
in this manual with the alert symbols and statements such as the followings.
Those safety precautions relate to the important descriptions that must be
obeyed for the safe uses and operations. Be sure to obey the precautions. The
following indictions and symbols are used for the descriptions.
When changes are made to each function using the setting tool
(F39-GWUM or F39-MC21), the administrator must manage the details of
the changes and perform the changes. Accidental functional setting change
may cause failure of human body detection, resulting in a serious injury.
If the device is to be reinstalled to a different facility or if the settings are
not clear, reset to the factory default settings.
The F3SJ must be installed, configured, and incorporated into a machine
control system by a sufficiently trained and qualified person.An
unqualified person may not be able to perform these operations properly,
which may cause a person to go undetected, resulting in serious injury.
Do not use this sensor for machines that cannot be stopped by electrical
control. For example, do not use it for a pressing machine that uses
full-rotation clutch. Otherwise, the machine may not stop before a person
reaches the hazardous part, resulting in serious injury.
Do not use the auxiliary output or external indicator output for safety
applications. Human body may not be detected when F3SJ fails,
resulting in serious injury.
PRECAUTIONS ON SAFETY
Indicates a potentially hazardous situation
which, if not avoided, will result in minor or
moderate injury, or may result in serious
injury or death. Additionally there may be
significant property damage.
WARNING
WARNING
WARNING
For Users
For Machines
Indicates prohibited actions.
Indicates mandatory actions.
Indicates the risk of electric shock.
Observe the precautions described below to prevent operation failure,
malfunctions, or undesirable effects on product performance.
■Installation environment
Do not install the F3SJ in the following types of environments:
•Areas exposed to intense interference light, such as direct sunlight
•Areas with high humidity where condensation is likely to occur
•Areas where corrosive gases are present
•Areas exposed to vibration or shock levels higher than in the specification
provisions
•Areas where the product may come into contact with water
•Areas where the product may get wet with oil that can solve adhesive
Do not use radio equipment such as cellular phones, walkie-talkies, or
transceivers near the F3SJ.
This is a class A product. In residential areas it may cause radio interference.
in which case the Responsible Person may be required to take adequate
measures to reduce interference
Install a cover to protect the F3SJ from spatter in an environment where
foreign material such as spatter adheres.
■Wiring and installation
•Make sure to perform wiring while the power supply is OFF. Otherwise, the
F3SJ may fail to operate due to the diagnosis function.
•Do not short-circuit output lines to +24V line. Otherwise a fault of F3SJ may
occur.
•When extending the communication line with a cable (twisted-pair wire)
other than the dedicated cable (F39-JD), use a cable with the same or
superior specification. Connect the shield to the 0V line.
•When replacing the cable connectors with other types of connectors, use
connectors that provide a protection grade of IP54 or higher.
•Properly perform the wiring after confirming the signal names of all the
terminals.
•Do not operate the control system until 2 seconds or more (2.2 seconds or
more in case of series connection) after turning ON the power of the F3SJ.
•Be sure to route the F3SJ cable separate from high-potential power lines or
through an exclusive conduit.
•When using a commercially available switching regulator power supply,
make sure to ground the FG terminal (frame ground terminal).
•Install the emitter and receiver so that their vertical direction should match.
•If the protective height is 600 mm or more, use intermediate mounting
brackets of specified quantities and locations according to the dimensions.
If the brackets described above are not used, ratings and performance cannot
be not met.
•Sharing the power supply with other devices may cause the F3SJ to be
affected by noise or voltage drop. It is recommended that the F3SJ use a
dedicated power supply but do not share with other devices.
■Cleaning
Do not use thinner, benzene, or acetone for cleaning, because they affect the
product's resin parts and paint on the case.
■Object detection
The F3SJ cannot detect transparent and/or translucent objects.
PRECAUTIONS FOR CORRECT USE
Test input, Interlock select input, Reset input, Muting input:
ON voltage: 9V to Vs* (short-circuit current: approx. 2.0mA)
OFF voltage: 0 to 1.5V, or open
External device monitoring input is:
ON voltage: 9V to Vs* (short-circuit current: approx. 3.5mA)
OFF voltage: open
*The Vs indicates a voltage value in your environment.
Instructions in the EU languages and a signed EU Declaration of Conformity
are available on our website at www.industrial.omron.eu/safety.
EN
INSTRUCTION SHEET

Wiring Diagrams Indicator Display Patterns
Input/Output Circuit
Response Times/Power Cable Length
■Wiring using manual reset mode, external device monitoring
■Wiring for auto reset mode ■Wiring when external device monitoring function is not used
[Basic System]
■Wiring when using muting and external device monitoring functions
■Wiring when external device monitoring function is not required
■Input/output circuit
[Muting System]
■Indicators
■Indicator display patterns for a basic system
■Indicator display patterns for a muting system (Indicator display different from a basic system are described.)
■Indication patterns of the incident light level indicator
■Indication patterns of error mode indicator
■Response times
■Power cable length
A set of square brackets, [ ], indicates
name of an indicator under muting
system.
*1 This label comes with the F39-CN6
key cap for muting.
Affix this label when a keycap is used.
K1
K2
S1 S2
*1 *1 *2
K1 K2K3
*2
K4
Power
Supply
(Grey) Communication line (+)
(Pink) Communication line (-)
(Grey)
Communication line (+)
(Pink)
Communication line (-)
S1 : External test switch
S2 : Interlock/lockout reset switch
K1,K2 : Relay or other device that controls hazardous
K3,K4 : Load or PLC, etc. (for monitoring)
*1 Use a switch for micro loads
*2 F3SJoperateseven when K3 and K4 are not connected
(Input specifications: 24V, 1.0mA max.)
parts of the machine
Emitter Receiver
Shield
Auxiliary output 2
(Red)
Interlock selection input
(White)
24V (Brown)
24V (Brown)
External device
monitoring input (Red)
Safety output 1 (Black)
Safety output 2 (White)
0V (Blue)
Shield
Auxiliary output 1 (Yellow)
24V (Brown)
External device
monitoring input (Red)
Safety output 1 (Black)
Safety output 2 (White)
0V (Blue)
Shield
Auxiliary output 1
(Yellow)
Test input (Black)
Reset input (Yellow)
0V (Blue)
Shield
Auxiliary output 2
(Red)
Interlock selection input
(White)
24V (Brown)
Test input (Black)
Reset input (Yellow)
0V (Blue)
+24V DC
0V
Wiring the emitter’s circuit as shown
below provides auto reset mode.
S1 *1 S3
setting tool
Or
1. Disabling external device monitoring function by the
2. The external device monitoring function is disabled
by connecting auxiliary output 1 and external device
monitoring input as shown below, when auxiliary
output 1 settings have not been changed
(output operation mode is "safety output" and
reverse output mode is "enabled").
*3
*1 K1 K2K3
*2
K4
S1：External test switch(connect to 0V if a switch is not required)
S3：Lockout reset switch (connect to 24V if a switch is not required)
Ｋ4：Load or PLC, etc. (for monitoring)
*1 Use a switch for micro loads. (Input specifications: 24V, 1.0mA max.)
*2 F3SJ can operate even if K4 is not connected.
K1、K2：Relay or other device that controls hazardous parts of the machine
K3 ：Load or PLC, etc. (for monitoring)
*3 F3SJ can operate even if K3 is not connected.
If K3 is not required, connect auxiliary output 1 to external device
monitoring input only.
Power
Supply
+24V DC
0V
Power
Supply
+24V DC
0V
Wiring diagram is the same as that for “Wiring when external device monitoring function is not used” of the basic system.
The numbers in white circles indicate the connector's pin numbers.
The black circles indicate connectors for series connection.
The words in brackets [ ] indicate the signal name for muting system.
K1
K2
S1
*1 *1 *2
S2
A1B1
M1 *4
*1 Use a switch for small loads (input specifications: 24V, 1.0mA max.)
*2 Can work as an interlock reset switch when interlock function is used. (Configuration by the setting tool is required)
*3 F3SJ operates even when K3 is not connected.
*4 Connect a muting lamp to at least any one of external indicator output1, external indicator output2, or auxiliary output 1 .
To connect a muting lamp to the auxiliary output 1, you must use the setting tool to change configuration.
*3 *4
K1 K2K3
S1：External test switch
S2：Lockout reset switch
A1：Contact by muting sensor A1
B1：Contact by muting sensor B1
K1、K2：Relay or other device that controls
K3：Load or PLC, etc. (for monitoring
M1：Muting lamp
hazardous parts of the machine
(connect to 24V if a switch is not required)
*4
(Grey)
Communication line (+)
(Pink)
Communication line (-)
24V (Brown)
External device
monitoring input (Red)
Safety output 1 (Black)
Safety output 2 (White)
0V (Blue)
Shield
Auxiliary output 1
(Yellow)
Shield
24V (Brown)
Test input (Black)
Reset input (Yellow)
0V (Blue)
Mutinginput 2 (Red)
Muting input 1 (White)
Power
Supply
+24V DC
0V
No. Indicators Description
1 Incident light level
indicator ON
ON/Blinking
ON/Blinking of the F3SJ.
Indication status of LEVEL-1 to 5 shows the incident light level status
2 Error mode indicator
LEVEL-1 to 5
ERROR-A to C Turns ON or blinks only when the F3SJ enters lockout, and the cause
of the error is indicated by the status of ERROR-A to C indicators.
When F3SJ are series-connected, the error mode indicator lamps turn
ON or blink according to the details of each error.
Affix the error mode label (included) near the F3SJ to allow for quick
For details about error mode, refer to ” ■Indication patterns of error
mode indicator”.
trouble shooting when errors occur.
ON Turns ON while the power is ON.3 Power indicator POWER Blinking Blinks under maintenance status.
ON Turns ON when F3SJ is in interlock state.4 Interlock indicator INTLK Blinking Blinks when in lockout.
Turns ON when an input is given to external device monitoring input.
ON5 External device
monitoring indicator EDM
6 Test indicator TEST Blinking Blinks when external test is being performed.
ON Turns ON when safety outputs are OFF.7 OFF Blinking Blinks at following states;
-Lockout state
-One or more beams are blocked during the maintenance status
ON Turns ON when safety outputs are ON.
Blinks when no beams are blocked during the maintenance status.
8
OFF-state indicator
ON-state indicator ON Blinking
9− −
10 − − −
−
−
−
No. Indicators ON/Blinking Description
ON Turns ON when an input is given to muting input 1.5 Muting input 1 indicator MUTE1 Blinking Turns ON when an input is given to muting input 2.
Blinks under muting/override.
ON6 Muting input 2 indicator MUTE2 Blinking Blinks under muting/override.
9 Muting error indicator MUTING ERROR ON Turns ON during a muting error.
10 Test indicator TEST Blinking Blinks when external test is being performed.
1 2 3 4 5 Incident light level
170% or higher of safety output ON level
From 130 to less than 170% of safety output ON level
From 100 to less than 130% of safety output ON level
From 75 to less than 100% of safety output ON level
From 50 to less than 75% of safety output ON level
Less than 50% of safety output ON level
ON OFF
Operation is possible with incident light level of 100% or more, but to ensure stability, operate when all incident light level indicators
Refer to F3SJ User’s manual for details.
For series connections, use the calculations below.
When 2 sets are series-connested
Response time (ON to OFF) :
Response time of 1st unit + Response time of 2nd unit -1 (ms)
Response time (OFF to ON) :
Response time from the above calculation x 4 (ms)
When 3 sets are series-connested
Response time (ON to OFF) :
Response time of 1st unit + Response time of 2nd unit
+ Response time of 3rd unit - 5 (ms)
Response time (OFF to ON) :
Response time from the above calculation x 5 (ms)
When 4 sets are series-connested
Response time (ON to OFF) :
Response time of 1st unit + Response time of 2nd unit
+ Response time of 3rd unit + Response time of 4th unit - 8 (ms)
Response time (OFF to ON) :
Response time from the above calculation x 5 (ms)
Extension of power cable must be the length shown below or shorter:
In case F3SJ is directly connected to external power supply, or connected to G9SA-300-SC
When connected to F3SP-B1P
ON Blinking OFF
A B C Main cause of error
Mutual interference or disturbance light.
Power supply voltage of F3SJ is out of rated range. Insufficient current capacity ofpower supply.
Breakage, incorrect wiring of communication line, disconnection of series-connection cable, influence of noise, or other errors.
Function setting value configured by the setting tool is out of valid range.
End cap is not attached. Failure of internal circuit of F3SJ.
The models of the emitter and receiver in a set are different.
Relay is welded or recovery time is too long. Incorrect wiring or breakage of external device monitoring line.
Incorrect wiring or breakage of interlock selection input line or reset input line.
Incorrect wiring of safety output 1 or 2. Failure of safety output circuit.
Incorrect wiring or breakage of series-connection cable.
Incorrect wiring or breakage of reset input line for a muting system.
Auxiliary output 1 is detached or broken.
Incorrect wiring or circuit breakage of external indicator output.
Broken series connection cable.
Incorrect wiring or breakage of communication line.
Effect of noise. F3SJ Failure of internal circuit.
Condition Single 3 connected 4 connected
Incandescent display lamps are used by auxiliary output
and/or external indicator output 45m 40m
2 connected 30m 20m
Incandescent display lamps are not used 100m 60m 45m 30m
Condition Single 2 connected 3 connected 4 connected
Incandescent display lamps are
- used by external indicator output 2 40m 30m 25m 20m
Incandescent display lamps are
- used by external indicator output 1
and/or,
- used by auxiliary output 1
60m 45m 30m 20m
Incandescent display lamps are not used 100m 60m 45m 30m
Emitter
Main ircuit
Indication
Indication
Receiver
MainCircuit 2
2
8
3
4
Receiver
Main Circuit 1
5
56
7
1
2
3
1
4
Brown
Black
White
Yellow
Blue
Brown
Red
White
Black
Safety output 2
Safety output 1
Auxiliary output 1
Yellow
Blue
Load
Load
Load
PinkGrey
Grey Pink
7
External
indicator output 2
Interlock selection input
Auxiliary output 2
[ Muting input 2 ]
[ Muting input 1 ]
Reset input
External device monitoring
input
External
indicator output 1
8Red
6
Brown
Blue
Brown
Blue
Shield
Shield
*1 The F3SJ performs normal operation when
the test input is opened or short-circuited to 0V
and stops emission.
when the test input is short-circuited to 24V.
+24V DC
Test input*1
Communication line (+) Communication line (-)
0V
EmitterEmitter
Receiver
Receiver
Model Number of
beams Response time (ONto OFF)
[ ms ]
Response time
(OFF to ON)
[ ms ]
10 40
F3SJ-AM2P300 2
3
4
2
3
4
2
10 40
11 44
10 40
11 44
11 44
10 40
3. Power indicator (Green)
4. Interlock indicator (Yellow)
6. Test indicator (Green)
[Muting input 1 indicator]
[Muting input 2 indicator]
5. External device monitoring indicator (Green)
indicator
LEVEL-5 (Green)
LEVEL-4 (Green)
LEVEL-3 (Orange)
LEVEL-2 (Orange)
LEVEL-1 (Orange)
ERROR-C (Red)
ERROR-B (Red)
ERROR-A (Red)
indicator
7. OFF-state indicator (Red)
8. ON-state indicator (Green)
9. Not used (Green)
10. Not used (Green)
[Test indicator]
[Muting error indicator]
ERROR-C (Red)
ERROR-B (Red)
ERROR-A (Red)
LEVEL-5 (Green)
LEVEL-4 (Green)
LEVEL-3 (Orange)
LEVEL-2 (Orange)
LEVEL-1 (Orange)
1. Incident light level indicator
2. Error mode indicator
Emitter Receiver
*1
LEVEL
5
4
3
2
1
C
B
A
ERROR
POWER
INTLK
EDM
TEST
LEVEL
5
4
3
2
1
C
B
A
ERROR
OFF
ON
MUTE 1
MUTE 2
MUTING
ERROR
BLANKING
(TEST )
EMITTER
RECEIVER
1. Incident light level
2. Error mode
(connect to 0V if a switch is not required)
(connect to 0V if a switch is not required)
MULTI
-BEAM MULTI
-BEAM
F3SJ-AM3P300
F3SJ-AM4P300
F3SJ-AM2P400
F3SJ-AM3P400
F3SJ-AM4P400
F3SJ-AM2P500
*5
*5
*5 The 2-Wire sensor cannot be used.
*The F39-A01P-PAC Dedicated External Indicator Set uses LEDs. Refer to the cable extension lengths for "Incandescent display lamps are not used".
*
*