Onicon FP-4400 Original operating instructions
ON
I
CON
Flow and Energy Measurement
FP-4400FP-4400
Portable Clamp-On Ultrasonic Flow MeterPortable Clamp-On Ultrasonic Flow Meter
Installation & Operation GuideInstallation & Operation Guide
DOC-0004434 Rev.A
FP-4400 PORTABLE CLAMP-ON ULTRASONIC FLOW METER
ONICON Incorporated 727.447.6140 Page 2 onicon.com
SAFETY INFORMATION
To ensure correct use of the system, please read this manual thoroughly.
Regarding this manual:
• This manual should be passed on to the end user.
• Before use, read this manual thoroughly to comprehend its contents.
• The contents of this manual may be changed without prior notice.
• All rights reserved. No part of this manual may be reproduced in any form without ONICON Incorporated’s written
permission.
• ONICON Incorporated makes no warranty of any kind with regard to this material, including, but not limited to,
implied warranties of merchantability and suitability for a particular purpose.
•
found, please inform ONICON Incorporated.
• ONICON Incorporated assumes no responsibilities for this product except as stated in the warranty.
• If the customer or any third party is harmed by the use of this product, ONICON Incorporated assumes no
responsibility for any such harm owing to any defects in the product which were not predictable, or for any indirect
damages.
SAFETY PRECAUTIONS:
The following general safety precautions must be observed during all phases of installation, operation, service, and repair
violates safety standards of design, manufacture, and intended use of the product. ONICON Incorporated assumes no
this manual, the protection provided by this product may be impaired.
The following messages are used in this manual:
WARNING
Messages identied as “WARNING” contain information regarding the personal safety of individuals involved in
the installation, operation or service of this product.
CAUTION
Messages identied as “CAUTION” contain information regarding potential damage to the product or other
ancillary products.
IMPORTANT NOTE
Messages identied as “IMPORTANT NOTE” contain information critical to the proper operation of the product.
FP-4400 PORTABLE CLAMP-ON ULTRASONIC FLOW METER
ONICON Incorporated 727.447.6140 Page 3 onicon.com
TABLE OF CONTENTS
SECTION 1.0 GENERAL INFORMATION ...............................................................................................................................5
1.1 PRINCIPLE OF OPERATION.................................................................................................................................................................................5
1.2 TYPICAL FP-.......................................................................................................................................5
.......................................................................................................................................6
...........................................................................................................................................................7
............................................................................................................................7
................................................................................................................................................................................7
........................................................................................................................................................................................................7
.....................................................................................................................................................................................................7
SECTION 2.0 UNPACKING ......................................................................................................................................................8
...........................................................................................................................8
......................................................................................................................................................................................8
2.1.2 Carry Case.................................................................................................................................................................................................8
2.1.3 Internal Battery.......................................................................................................................................................................................9
2.1.4 Charger......................................................................................................................................................................................................9
SECTION 3.0 INSTALLATION................................................................................................................................................10
.................................................................................................................................................................................................................10
..................................................................................................11
...........................................................................................................................................................11
......................................................................................................................................................................................................12
3.2.1 Transducer Connections....................................................................................................................................................................12
....................................................................................................................................12
3.2.3 Transducer Cables ...............................................................................................................................................................................13
3.2.4 Transducers............................................................................................................................................................................................13
..................................................................................................................................15
.........................................................................................................................................................................16
........................................................................................................................................................................16
..................................................................................................................................................17
..................................................................................................................................................17
..................................................................................................................................................18
SECTION 4.0 START-UP.........................................................................................................................................................19
.......................................................................................................................................................................................................................19
.......................................................................................................................................................................20
......................................................................................................................................21
................................................................................................................................................................................................22
SECTION 5.0 COMMON QUESTIONS AND ANSWERS ....................................................................................................35
FP-4400 PORTABLE CLAMP-ON ULTRASONIC FLOW METER
ONICON Incorporated 727.447.6140 Page 4 onicon.com
APPENDIX A -CONVERSION TABLE ..................................................................................................................................36
APPENDIX B -SPEED OF SOUND IN PURE WATER TABLE (IMPERIAL UNITS)...........................................................37
APPENDIX C -SPEED OF SOUND IN PURE WATER TABLE (SI UNITS).........................................................................38
APPENDIX D -SPEED OF SOUND IN GLYCOL WATER TABLE ........................................................................................39
APPENDIX E -PIPE CHARTS ................................................................................................................................................40
FP-4400 PORTABLE CLAMP-ON ULTRASONIC FLOW METER
ONICON Incorporated 727.447.6140 Page 5 onicon.com
SECTION 1.0 GENERAL INFORMATION
1.1 PRINCIPLE OF OPERATION
1.2 TYPICAL FP-4400 FLOW METER INSTALLATION
1.
2.
3. Pair of 12 ft triaxial transducer cables. Each cable is provided with an IP67 plug on one end for connecting to the meter
and a BNC plug on the other end for connecting to the transducer.
4.
5.
6.
FLOW
OK OK
6
5
3
4
1
2
FP-4400 PORTABLE CLAMP-ON ULTRASONIC FLOW METER
ONICON Incorporated 727.447.6140 Page 6 onicon.com
1.3 STANDARD FEATURES AND SPECIFICATIONS*
FP-4400 TRANSMITTER
greater
±0.25%
-5°F to 140°F
ouput
IP67 when transducer cables connected. IP65 when transducers cables not connected.
Aluminum enclosure with silicone protective end covers.
CE
FP-4400 TRANSDUCERS
non-wetted transducers
-40°F to 300°F
piping systems
•
•
locations
spacer tool
spacer tool
FP-4400 PORTABLE CLAMP-ON ULTRASONIC FLOW METER
ONICON Incorporated 727.447.6140 Page 7 onicon.com
1.3 STANDARD FEATURES AND SPECIFICATIONS* (CONTINUED)
FP-4400 TRANSDUCERS (CONTINUED)
spacer tool
1.4 MODEL NUMBERING CODIFICATION
Meter Model Number Coding = FP-4400-AB
AB = Sensor Type
1.5 ADDITIONAL HARDWARE THAT MAY BE REQUIRED
A pair of 50 ft transducer extension cables may be ordered separately for use with the FP-4400. The cables are
1.7 MAINTENANCE
Periodically inspect the transducers, transducer cables, cable glands and the meter enclosure for signs of damage. The
1.8 SERIAL NUMBER
The serial number of your FP-4400 is located on the rear of the enclosure. Transducers shipped with the meter were
calibrated with and will bear their own unique serial numbers. You should have one of these serial numbers available
when contacting ONICON for assistance regarding your meter.
1.6 WORKING ENVIRONMENT
considerations must be observed in selecting a location for the meter:
• The ambient operating temperature range is -5°F (-20°C) to 140°F (60°C).
•
• Avoid installation locations that are close to strong sources of electrical interference.
• Avoid exposing the electronics enclosure to direct sunlight whenever possible.
• Avoid installation locations where the transducers will be exposed to strong vibrations in the piping system
whenever possible.
FP-4400 PORTABLE CLAMP-ON ULTRASONIC FLOW METER
ONICON Incorporated 727.447.6140 Page 8 onicon.com
SECTION 2.0 UNPACKING
The FP-4400 is generally shipped in one package. Notify the freight carrier and ONICON if any items are damaged in
transit.
2.1 CHECKING THAT YOU HAVE RECEIVED EVERYTHING
2.1.1 Documentation
Enclosed with each FP-4400 is a comprehensive documentation package that includes the following items:
•
•
Please notify ONICON if any of these items are missing.
2.1.2 Carry Case
The FP-4400 is packaged in an orange IP67 carry case with protective molded foam. The foam is molded the same for all
the various components included with the FP-4400 are populated into the molds:
Position Description Position Description
1FP-4400 electronics enclosure 7
1 (Underneath) Transducer cables, sanding block 8
2 9
3 10
interchangeable plugs for charger
4 11
5 12
Ruler
6
1
5
8 9
12
23
4
67
10
11
FP-4400 PORTABLE CLAMP-ON ULTRASONIC FLOW METER
ONICON Incorporated 727.447.6140 Page 9 onicon.com
2.1.3 Internal Battery
WARNING
The FP-4400 includes a lithium-ion battery. For your safety, operate only within the specications put forth by
ONICON.
A built-in rechargeable lithium-ion battery supplies power for approximately 15 hours of continuous operation when fully
charged. This battery is not user serviceable. Contact ONICON for assistance if you believe the battery needs replacement.
The meter may reach 100% charge or 0% discharge faster than anticipated until this process is complete.
reached. This cycle will repeat until the charger is disconnected or the meter powered OFF.
automatically shut-down at 0%. To clear this message permanently, connect the charger. To temporarily clear the message,
press any button on the meter. A full charge from empty requires approximately 3 hours of charging using the included 3
2.1.4 Charger
connection type can be changed via the included modular plates.
may also be used. Charging rate may be slower than the included charger if the output is not capable of delivery at least 2
FP-4400 PORTABLE CLAMP-ON ULTRASONIC FLOW METER
ONICON Incorporated 727.447.6140 Page 10 onicon.com
SECTION 3.0 INSTALLATION
3.1 OVERVIEW
of the pipe with the included mounting hardware. 12 ft triaxial cables convey the transducer signals to the meter enclosure
that provides power, signal processing and a user interface display.
1
2
PIPE
3
4
1.
2. Alignment and spacer tool
3.
4. Transducer mounting bracket
installation, the meter will provide the proper transducer spacing distance based on the pipe data you program into the
meter.
FP-4400 PORTABLE CLAMP-ON ULTRASONIC FLOW METER
ONICON Incorporated 727.447.6140 Page 11 onicon.com
3.1.2 One (1) (Direct) Cross Mode
mounting space is limited.
3.1.1 Two (2) (Reect) or Four (4) (Double Reect) Cross Mode
3.1 OVERVIEW (CONTINUED)
2 or 4 Cross Separation Distance (Reflect)
Transducer
1 Cross Separation Distance (Direct)
Separation Distance
Transducer
(REFLECT)
4 Cross Separation Distance (Double Reflect)
Transducer
Separation Distance
Transducer
()
1 Cross Separation Distance (Direct)
Separation Distance
Transducer
Transducer
()
FP-4400 PORTABLE CLAMP-ON ULTRASONIC FLOW METER
ONICON Incorporated 727.447.6140 Page 12 onicon.com
3.2.1 Transducer Connections
3.2 SITE SELECTION
3.2.2 USB-C Connections (Charger, Modules)
data to the storage device.
the FP-4400, and expand its capability.
FP-4400 PORTABLE CLAMP-ON ULTRASONIC FLOW METER
ONICON Incorporated 727.447.6140 Page 13 onicon.com
3.2.3 Transducer Cables
Included with the FP-4400 are a pair of 12 ft (3.4 m) triaxial cables, one end features a BNC plug, and the other an IP67
socket on the top of the FP-4400.
The triaxial cables are marked on both ends as either upstream or downstream. The same markings are found on the label
surrounding the sockets for the IP67 plugs. The purpose of these markings is to assist with connecting the meter to the
Fifty foot transducer extension cables (ordered separately) are also available for use with the FP-4400. The cables are
cable length to a maximum of 62 ft.
3.2.4 Transducers
FP-4400 programming menu, the calibration data for each sensor will automatically change, so that the calibration
FP-4400 PORTABLE CLAMP-ON ULTRASONIC FLOW METER
ONICON Incorporated 727.447.6140 Page 14 onicon.com
3.2.4 Transducers (Continued)
For best results, the transducers should be installed on a straight run of pipe free of bends, tees, valves, transitions,
insertion probes and obstructions of any kind. For most installations, ten straight unobstructed pipe diameters upstream
Additional considerations are outlined below.
• Avoid installing the transducers downstream from a throttling valve, a mixing tank, the discharge of a positive
displacement pump, or any other equipment that could possibly aerate the liquid. The best location will be as free as
• Avoid mounting the transducers on a section of pipe with any external scale. Remove all scale, rust, loose paint, etc.,
from the location prior to mounting the transducers.
•
•
•
• Never mount transducers under water.
•
•
•
a full pipe.
IMPORTANT NOTE
In some cases, longer straight runs may be necessary where the transducers are placed downstream from devices
which cause unusual ow prole disruptions or swirl (for example, modulating valves, two elbows in close
proximity and out of plane, etc.)
Flow
5 Dia.10 Dia.
FP-4400 PORTABLE CLAMP-ON ULTRASONIC FLOW METER
ONICON Incorporated 727.447.6140 Page 15 onicon.com
3.2.5 Transducer Mounting Recommendations
BAD
Air at the top of the
pipe will disrupt the
signal
GOOD
Solids at the bottom
of the pipe will
disrupt the signal
OK OK
Installing
transducers at 2 to 4
or 8 to10 o'clock
position on
horizontal pipes
Transducer face to
be perpendicular
to pipe surface
Ensure transducers
are parallel with pipe
axis and flush to the
pipe surface
FP-4400 PORTABLE CLAMP-ON ULTRASONIC FLOW METER
ONICON Incorporated 727.447.6140 Page 16 onicon.com
3.3 MECHANICAL INSTALLATION
3.3.1 Enclosure Dimensions
FP-4400 PORTABLE CLAMP-ON ULTRASONIC FLOW METER
ONICON Incorporated 727.447.6140 Page 17 onicon.com
3.3.2 10 Series Transducer Dimensions
SIDE VIEW END
VIEW
1.61"
1.60"
0.81"
0.94"
0.75"
2.12"
8.50"
1.00"
3.3.3 20 Series Transducer Dimensions
SIDE VIEW
1.25"
2.20"
END
VIEW
1.20"
2.10"
A
4.25"
FP-4400 PORTABLE CLAMP-ON ULTRASONIC FLOW METER
ONICON Incorporated 727.447.6140 Page 18 onicon.com
SIDE VIEW
1.60"
2.60"
1.70"
2.10"
END VIEW
1.60"
IMPERIAL SIDE
B
4.50"
3.3.4 30 Series Transducer Dimensions
FP-4400 PORTABLE CLAMP-ON ULTRASONIC FLOW METER
ONICON Incorporated 727.447.6140 Page 19 onicon.com
4.1 KEYPAD
LEFT Arrow:
•
•
•
on the left-most number, which will then cancel the
numerical entry.
UP Arrow:
•
•
•
entry
RIGHT Arrow:
•
programming page or Passcode entry
•
sub-menus, or bring up a pop-out menu for a parameter
•
numerical entry
DOWN Arrow:
•
•
•
entry
CHECK Button:
•
•
•
parameter or numerical entry.
POWER Button:
•
•
•
98%
0.00
USG/m
0 USG
Total
SECTION 4.0 START-UP
FP-4400 PORTABLE CLAMP-ON ULTRASONIC FLOW METER
ONICON Incorporated 727.447.6140 Page 20 onicon.com
4.2 POWER ON/OFF & CHARGING
boot-up screen with the ONICON logo:
98%
0.00
USG/m
0 USG
Total
Release
Hold OFF
STANDBY
POWER MODE
system will allow for periodic data logging while in standby. The periodic logging function is not active in this meter.
For best results, charging should be done with the meter ON. This allows the regulation circuitry to charge at the optimum
when maximum charge is approached. Once the battery charge drains slightly, to 98% with the charger still connected, the
meter will automatically turn on the charger current again to return to 100%.
Caution
Leaving the meter in Standby will slowly drain the battery. Do not leave the meter in standby for prolonged periods
of time.
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