OPTEX FA CD5 Series User manual

●Read this Instruction Manual
before use for the safe and correct
operation.
●Keep this Instruction Manual for
the future reference and refer to it
whenever necessary.
Table of Contents page
SAFETY PRECAUTIONS ............. 3
Meanings of Safety Symbols............................... 3
Mandatory Requirements..................................... 4
Precautions for Installation.................................. 5
Operating Precautions.......................................... 5
Cautions for Laser Product .................................. 6
Speci cations..................................... 8
BASIC INFORMATION BEFORE USE
.... 10
Parts Identifications of Sensor Head.................. 10
Package Descriptions......................................... 10
Option ................................................................ 11
Sensor Head Installation .......... 12
Installing Direction ............................................ 12
Distance indicator .............................................. 14
Sensor head Installation.....................................15
Connecting Connectors for Sensor Head........... 16
APPENDIX........................................... 17
Sensor Head Instruction Manual
Displacement Sensor CD5 Series
Laser Type
(CD5-L_25,CD5-_30,CD5-_85,CD5-_150,CD5-W350,CD5-W500,CD5-W2000)
91, Chudoji Awata, Shimogyo-ku, Kyoto, 600-8815 Japan
Tel : [phone] Fax : [phone]
Website:http//www.optex-fa.com
Manufactured and sold by :
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2
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Displacement sensor
FOREWORD
Thank you for purchasing the Displacement Sensor CD5 Series. We hope you
are fully satised with this product and enjoy its performance. To ensure your
satisfaction, please follow the instructions below.
●Carefully read this instruction manual and keep it for future reference.
●If you have any question about the instructions here or a request for replacing
the lost instruction manual, contact the sales office or store where you
purchased this product.
●The contents in this instruction manual are protected by copyright and all
rights are reserved by OPTEX FA CO., LTD. The descriptions and information
included in this manual shall not be copied nor reproduced to any other form.
This products may be listed as articles to be regulated for export such as
strategic materials by the Foreign Exchange and Foreign Trade Control Act.
Therefore, if you intend to export these, be sure to follow the necessary
procedures, such as application for an export permit from the Government.
Warranty
Whereas all of our products are tested in accordance with the strict internal
standard, a faulty unit may unexpectedly be distributed. If this is the case with
your product, identify its status and contact the sales ofce or store where you
purchased it.
●The warranty period shall be one(1) year after its delivery to the customer.
●If the failure results from a manufacturer' s fault, the manufacturer will replace
the product (by sending a substitute) without charge except the following
cases :
1. Failure due to any abuse or misuse
2. Failure due to a cause other than the product
3. Failure due to unapproved modication or repair
4. Failure due to acts of God
This warranty is limited to the delivered product only.
This warranty shall not cover the secondary damage caused by the faulty
product.
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3
SAFETY PRECAUTIONS
Carefully read and understand the safety precautions before operation.
They provide the important information to protect your health and property. Strictly
follow this instruction manual, and do not apply any other installing/operating
procedure which is not described in this manual.
Meanings of Safety Symbols
Indicates a possible hazard that may result in death or serious
injury if the product is used without observing the stated
instructions.
Indicates a possible hazard that may result in personal injury or
property damage if the product is used without observing the
stated instructions.
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Displacement sensor
Mandatory Requirements
・ This product cannot be used as a safety device to protect human
body.
・
Do not stare into laser beam or point laser beam at eyes since it may
damage the eyesight.
・ Do not disassemble or modify the product since it is not designed
automatically to stop the laser emission when it is opened.
Disassembling or modifying at customer’s end may cause personal
injury, re or electric shock.
・
Use only the special controller and an extension cable to connect the
sensor head. Other units/ cables may cause an accident or damage
the product.
・
Use the product following specications such as the rated value and
environmental condition.
・
Use of controls or adjustments or performance of procedures
other than those specied herein may result in hazardous radiation
exposure.
・
Do not apply a shock to the glass cover of the emitting/ receiving
part. It may break the cover.
SAFETY PRECAUTIONS
Carefully read and understand the safety precautions before operation.
They provide the important information to protect your health and property. Strictly
follow this instruction manual, and do not apply any other installing/operating
procedure which is not described in this manual.
Meanings of Safety Symbols
Indicates a possible hazard that may result in death or serious
injury if the product is used without observing the stated
instructions.
Indicates a possible hazard that may result in personal injury or
property damage if the product is used without observing the
stated instructions.
Mandatory Requirements
・ This product cannot be used as a safety device to protect human
body.
・ Do not disassemble or modify the product since it is not designed
to automatically stop the laser emission when open. Disassembling
or modifying at customer’s end may cause personal injury, re or
electric shock.
・ If smoke or abnormal smell occurs, stop operation and turn power
supply off. If the problem requires a repair, contact to the sales ofce
or store where you purchased the product.
・ Use the service voltage specied in the specications.
・ Do not touch the main unit and cable with wet hands. It may cause
electric shock.
・ Use only the special sensor head.
・ Do not connect/disconnect the sensor head connector, terminal board
or wiring when the power is on.
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5
Precautions for Installation
・
Do not install or use the product at the following places. It may lower
accuracy or cause a failure.
A place where;
The operating temperature or humidity exceeds the specied value;
The receiving part is directly exposed to sunlight or ambient light. (Use a tool like
a sun visor for improved accuracy);
Condensation occurs by temperature change;
There is much dust or iron powder;
Water, oil, agent or organic solvent scatters or attaches to the product.
The product receives too much vibration or shock.
・
Install the product away from noise generating devices such as high
voltage cable, power line or inverter drive motor. Noise may cause a
malfunction.
・
Do not pull or apply excess power to a cable. It may damage the
product.
Operating Precautions
・
Do not use the product just after turning on. A warm-up operation over 30
minutes is required before use.
・
The sensor performance may depend on the individual units.
・
Wipe off dirt on the cover (glass) of the emitting/receiving parts using a soft
cloth etc., at every operation since it may cause incorrect detection.
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Displacement sensor
Cautions for Laser Product
This sensor emits visible laser beam compliant with JIS C6802/IEC/FDA, laser
safety standard Class 1, 2 ( Ⅱ) or 3R ( Ⅲa).
The warning and description labels are stuck on the side of the product.
Laser type of this product
Type Red Laser Diode
Wavelength 650 nm / 658 nm
Output 390 μW / 1 mW / 5 mW
This sensor is subject to the FDA laser standard when exported to U.S.A. The
report of this sensor has been submitted to Center for Devices and Radiological
Health (CDRH).
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Label of each model
・CD5-30 / CD5-W30
・CD5-85 / CD5-W85
・CD5-150 / CD5-W150
・CD5-W350
・CD5-W500
・CD5-W2000
・CD5-L25 / CD5-LW25
This laser product cmplies with
21 CFR 1040.10
OPTEX FA CO.,LTD.
93 Chudoji Awata-cho Shimogyo-ku
Kyoto 600-8815 Japan
Place of manufacture :
OFROM CO.,LTD.
This laser product cmplies with
21 CFR 1040.10
OPTEX FA CO.,LTD.
93 Chudoji Awata-cho Shimogyo-ku
Kyoto 600-8815 Japan
Place of manufacture :
OFROM CO.,LTD.
CD5-30,CD5-85,CD5-150
CD5-W30,CD5-W85,CD5-W150,CD5-W350,CD5-W500
CD5-W2000
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Displacement sensor
Specications
Model No. CD5-L25 CD5-LW25 CD5-30 CD5-W30 CD5-85 CD5-W85 CD5-150 CD5-W150 CD5-W350 CD5-W500 CD5-W2000
Optical method Specular reection Diffuse reection
Center 25mm 30mm 85mm 150mm 350mm 500mm 2,000mm
Measuring range ±1mm ±5mm ±20mm ±40mm ±100mm ±200mm ±500mm
Light source
Red Laser Diode
Wavelength 650nm /
Maximum output 390μW
Wavelength 650nm /
Maximum output 1mW
Wavelength 658nm /
Maximum output 1mW
Wavelength 650nm /
Maximum output 1mW
Wavelength 658nm /
Maximum output 1mW
Wavelength 650nm /
Maximum output 1mW
Wavelength 658nm / Maximum output 1mW
Wavelength 658nm /
Maximum output 5mW
Laser
Class
IEC/JIS CLASS 1 CLASS 2 CLASS 3R
FDA Class ⅡClass Ⅲa
Spot size
*1 Appx.25x35μm Appx.100x700μm Appx.30x100μm Appx.260x1,000μm Appx.70x290μm Appx.260x1,200μm Appx.φ180μm Appx.330x1,600μm Appx.700x2,400μm Appx.1,000x3,700μm Appx.2,100x7,800μm
Light receiving
element Linear image sensor
Linearity ±0.08% F.S. ±0.08% F.S. ±0.08% F.S. ±0.05% F.S. ±0.08% F.S. ±0.08% F.S. ±0.1% F.S.
Resolution
*2 0.02μm 0.2μm 1μm 2μm 5μm 10μm 30μm
Sampling period *3 100/200/400/800/1600/3200μs Setup to be done through the controller ( CD5A series )
Temperature drift *4 ±0.01% F.S. / ℃±0.05% F.S. / ℃±0.01% F.S. / ℃±0.05% F.S. / ℃
Supply voltage Supplied from special controller
Indicator
Laser emission indicator : Green (ON during laser emission)
Distance indicator : Orange (Lights around center)
Distance indicator : Red (Lights at the near side)
Distance indicator : Green (Lights at the far side)
Distance indicator : Alternative Red/ Green(Lights alternatively outside the range)
Protection
category
IP67 (Including connecting part)
Operating
temperature -10 to +50℃(Free from condensation or icing) / For storage : -20 to +60℃
Operating humidity 35% to 85%RH / For storage : 35% to 85%RH
Ambient light Max. 3,000lx (Surface illuminance, Incandescent lamp)
Vibration
resistance
10 to 55Hz Double amplitude 1.5mm 2 h per XYZ axes
Material Sensor Head housing : Diecast Aluminum Cover of Emitting/receiving part : Glass
Cable extension Up to 50 m using an optional extension cable (unbundled)
Weight Appx. 250 g (Including cable) Appx. 450g
(Including cable)
<Measurement condition>
Unless otherwise designated, measurement condition is as follows. Using special controller/ operating temperature, 23 ℃ (ordinary temperature)/ supply voltage, 24 V DC/ sampling period, 100 μs or 800 μs
(depending on models)/ 256 times in average/ center/ standard testing object (specular reection: evaporated aluminum mirror, diffuse reection: white ceramic)/ digital measured value.
*1 : Dened with center strength 1/e2(13.5%) at the center. There may be leak light other than the specied spot size. The sensor may be affected when there is a highly reective object close to the detection area.
*2 : 4096 times in average. Other conditions are same as the above condition.
*3 : Default setting of sampling period is as follows.
CD5-□□25 ～□150 :100μs
CD5-W350 ～W2000 :800μs
*4 : The typical value in the above condition.
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CD5 Sensor Head
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9
Model No. CD5-L25 CD5-LW25 CD5-30 CD5-W30 CD5-85 CD5-W85 CD5-150 CD5-W150 CD5-W350 CD5-W500 CD5-W2000
Optical method Specular reection Diffuse reection
Center 25mm 30mm 85mm 150mm 350mm 500mm 2,000mm
Measuring range ±1mm ±5mm ±20mm ±40mm ±100mm ±200mm ±500mm
Light source
Red Laser Diode
Wavelength 650nm /
Maximum output 390μW
Wavelength 650nm /
Maximum output 1mW
Wavelength 658nm /
Maximum output 1mW
Wavelength 650nm /
Maximum output 1mW
Wavelength 658nm /
Maximum output 1mW
Wavelength 650nm /
Maximum output 1mW
Wavelength 658nm / Maximum output 1mW
Wavelength 658nm /
Maximum output 5mW
Laser
Class
IEC/JIS CLASS 1 CLASS 2 CLASS 3R
FDA Class ⅡClass Ⅲa
Spot size
*1 Appx.25x35μm Appx.100x700μm Appx.30x100μm Appx.260x1,000μm Appx.70x290μm Appx.260x1,200μm Appx.φ180μm Appx.330x1,600μm Appx.700x2,400μm Appx.1,000x3,700μm Appx.2,100x7,800μm
Light receiving
element Linear image sensor
Linearity ±0.08% F.S. ±0.08% F.S. ±0.08% F.S. ±0.05% F.S. ±0.08% F.S. ±0.08% F.S. ±0.1% F.S.
Resolution
*2 0.02μm 0.2μm 1μm 2μm 5μm 10μm 30μm
Sampling period *3 100/200/400/800/1600/3200μs Setup to be done through the controller ( CD5A series )
Temperature drift *4 ±0.01% F.S. / ℃±0.05% F.S. / ℃±0.01% F.S. / ℃±0.05% F.S. / ℃
Supply voltage Supplied from special controller
Indicator
Laser emission indicator : Green (ON during laser emission)
Distance indicator : Orange (Lights around center)
Distance indicator : Red (Lights at the near side)
Distance indicator : Green (Lights at the far side)
Distance indicator : Alternative Red/ Green(Lights alternatively outside the range)
Protection
category
IP67 (Including connecting part)
Operating
temperature -10 to +50℃(Free from condensation or icing) / For storage : -20 to +60℃
Operating humidity 35% to 85%RH / For storage : 35% to 85%RH
Ambient light Max. 3,000lx (Surface illuminance, Incandescent lamp)
Vibration
resistance
10 to 55Hz Double amplitude 1.5mm 2 h per XYZ axes
Material Sensor Head housing : Diecast Aluminum Cover of Emitting/receiving part : Glass
Cable extension Up to 50 m using an optional extension cable (unbundled)
Weight Appx. 250 g (Including cable) Appx. 450g
(Including cable)
<Measurement condition>
Unless otherwise designated, measurement condition is as follows. Using special controller/ operating temperature, 23 ℃ (ordinary temperature)/ supply voltage, 24 V DC/ sampling period, 100 μs or 800 μs
(depending on models)/ 256 times in average/ center/ standard testing object (specular reection: evaporated aluminum mirror, diffuse reection: white ceramic)/ digital measured value.
*1 : Dened with center strength 1/e2(13.5%) at the center. There may be leak light other than the specied spot size. The sensor may be affected when there is a highly reective object close to the detection area.
*2 : 4096 times in average. Other conditions are same as the above condition.
*3 : Default setting of sampling period is as follows.
CD5-□□25 ～□150 :100μs
CD5-W350 ～W2000 :800μs
*4 : The typical value in the above condition.
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Displacement sensor
BASIC INFORMATION BEFORE USE
Parts Identications of Sensor Head
φ
Package Descriptions
●Sensor Head Main Unit
●Screw(3 pcs.)
●Instruction Manual (This document)
●Laser Label to stick on the device
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CD5 Sensor Head
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11
Option
●Extension cable between sensor head and
controller Length
(L)
Cable type
2m DSL-1212-G02M
5m DSL-1212-G05M
●Extension cable for sensor head
(For independent use of sensor head) Length
(L)
Cable type
5m D
O L-1212-G05M
It is possible to use the CD5 sensor head without the special controller by
connecting the CD5 sensor head directly to the device. The gure below shows
how to connect the cable.
Contact OPTEX FA for communicative specications (RS422) or wiring.
×
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Displacement sensor
Sensor Head Installation
・
Avoid the position of operator’s eye height for sensor head
installation.
・
Turn off the controller before connecting/disconnecting the sensor
head to/from the controller.
・
Do not drop or apply a shock to the product. It may damage the
product or lower the accuracy.
Installing Direction
For a stable and accurate measurement, install the sensor head in the following
direction to the target object.
●Object with steps
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13
●Object of two or more materials or colors
●Rotating object
●To measure hole or concave
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Displacement sensor
● To x the sensor head on the wall
The detection surface (the side of the emitting/receiving parts) should be parallel
to the target object. Adjust the spot to conform to the detection point. Ensure
that the distance indicator turns orange when the detection point (the center of
displacement) passes the spot point.
Distance indicator
A distance indicator lights as follows.
±％
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CD5 Sensor Head
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15
Sensor head Installation
・
Follow the instructions below when handling a cable or an extension
cable. An excess stress may cause cable breakage.
Do not pull the cable with the power of
29.4 N and more.
Do not bend the cable with its radius less
than 30 mm.
Do not bend the cable less than 30 mm to
the sensor head.
・
When xing the sensor head, tighten a provided screw with 0.8 N-m
torque or less. Excess torque may damage the sensor head.
1Fix the sensor head on a wall or bracket
with provided screws.
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Displacement sensor
Connecting Connectors for Sensor Head
・
Ensure the cutout of connector smoothly ts the protruded part of
controller. Forced connector insertion can damage the connector pin
seriously, causing bend or other problems.
1Insert the connector cutout to the
protruded part of controller.
2Turn the connector lock to the direction
of arrow mark (clockwise direction) until
it clicks.
M emo
・
To remove connector from the controller, turn the lock in counterclockwise direction.
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CD5 Sensor Head
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17
APPENDIX
Dimensional Drawing
CD5-L25 / CD5-LW25
°
°
：
φ
φ
CD5-30 / CD5-W30
°
φ
φ
：
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Displacement sensor
CD5-85 / CD5-W85
°
φ
φ
：
CD5-150 / CD5-W150
Umit : mm
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CD5 Sensor Head
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19
CD5-W350
°
φ
φ
：
CD5-W500
°
φ
φ
：
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Displacement sensor
CD5-W2000
φ
φ
°
：
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