OptiPure OPS175 User manual

OPS175
Simple Install
Guide
Rev. 1.1
OPS175_Simple_Install_v1-1.indd
©2018 Procam Controls, Inc. All Rights Reserved
Access manuals, spec sheets and additional educational
materials for foodservice water treatment at our website.
www.optipurewater.com

OPS175 Simple Install Guide 2
2.5 gals. Storage Tank Shown
Completed
OPS175 Installation
Service Contact
For local maintenance and service information, please
contact your nearest Authorized Service Representative.
Service inquiries may be directed to technical support at:
OptiPure, A Division of Aquion, Inc.
101 S. Gary Ave., Suite A
Roselle, IL 60172 USA
Phone #: [phone]
E-mail correspondence to: [email protected]
Environmental Conditions
The OPS175 is certied to operate under the following
conditions:
1. Altitude up to 2000 m.
2. Ambient Temperature of 40˚ - 105˚F (5˚ - 40˚C).
3. Maximum Relative Humidity 80% at 88˚F (31˚C).
4. Installation Category II.
5. Pollution Degree II.
6. Indoor use only, protect from elements.
Safety Instructions
1. Please read and follow these instructions when
connecting and using the system.
2. Securely bolt processor to wall before operating.
3. Avoid cross-connections and install on cold water supply
only.
4. Use approved air gaps when connecting to drain lines.
5. Do not exceed system pressure rating and use water
hammer arrestors when water hammer is evident.
6. Turn o Feedwater supply before lter or membrane
cartridge replacement.
vGeneral Information

OPS175 Simple Install Guide 3
vInstallation Requirements
Operating a system on water supplies outside
of the parameters listed below may lead to
premature membrane failure. This product
is for commercial use only and must be
installed and maintained in accordance with
manufacturer’s guidelines and local regulatory
plumbing codes.
Operating Parameters
Typical Membrane TDS Rejection: 97+%
Feed Temperature: 40˚ - 100˚F (4˚ - 38˚C)
Feed Pressure: 50 - 80 psi
(3.4 - 5.9 bar) at 1 gpm
Production (at 77˚F, 60 psi to atmosphere):
175 gals./day
(7.3 gals./hr.)
Recovery: Up to 33%
IMPORTANT NOTE: The production rate is
strictly dependent on feedwater temperature
and pressure.
For example: Operating pressure of 30
psi will reduce production by 50%, or
48˚F feedwater will reduce production by
50%.
Location
The system should be installed indoors,
within 25 feet of the equipment water is being
supplied to, and protected from the elements.
Do not let the processor or storage tank freeze
or be exposed to rain or direct sunlight.
Feed Water Connection
An adequate ow and pressure of water to the
unit is essential for successful operation.
Drain
A drain should be located within 10 feet of
the system. Drain must allow a minimum ow
of 2 gals./min. Compliance with most local
plumbing codes requires installation of an
approved air gap in the drain line. The drain
connection should be accessible for system
set-up and service.
Feedwater Chemistry
Feed TDS: Up to 1200 ppm
Feed pH: 6 - 10
Hardness: 12 grains or less
Free Chlorine: <2 mg/L
Iron (Fe): 0.1 mg/L maximum
Turbidity: <0.05 NTU
Manganese: 0.05 mg/L maximum
Hydrogen Sulde: 0.0 mg/L
Note: The presence of silica or occulants
such as alum or cationic polymers in the
feedwater may cause membrane fouling and
may require special pretreatment. Please note
that membrane failure due to fouling is not
covered by the warranty.
Storage Tank
The tank must be located within 10 feet of
the water processor. The oor beneath the
storage tank should be smooth, clean and
free of sharp objects that could puncture the
bottom of the tank.
Optimized Water Lines to Equipment
Tubing, piping and associated ttings used to
connect optimized water to equipment should be
food grade material with a minimum pressure rating
of 75 PSI. Non-metal, plastic pipe or reinforced hose
or tubing are recommended. For distribution runs
longer then 15 feet use larger inside diameter tubing
or hose to minimize pressure drop.

OPS175 Simple Install Guide 4
vOPS175 Installation Diagram
Plumbing should be performed in
accordance with local codes.
Feed Water Line -
Green 3/8” - from Feed Water
Valve to Feed Water Inlet
Feed
Water Bypass
Valve
Drain Line -
Black 1/4” - from
Permeate Pump
to Drain
Reject Water
(To Drain)
User-Supplied
Feed Water
Valve
AMS-Q15 Membrane Cartridge
To Tank
Connection
OPS175 Models
When installing, locate the storage
tank as near the equipment as
possible to maximize water pressure
and ow. Cut tubing to an ecient
length using a tubing cutter or sharp
blade. Do not cut with wire crimpers
or dikes. When routing and securing
tubing avoid loops or kinks.
Membrane Reject
connection
Optimized Water Line to Tank
- Blue 3/8” - from Processor “To
Tank” Connection to Tank Inlet
Storage
Tank Inlet
(On Valve)
Optimized Water Storage Tank
- 2.5 gals. Bladder Tank Shown
Storage Tank
Valve
(Normally Open)
CTO-Q10 Pre-Filter Cartridge
Feed Water Inlet
Water Processor
Optimized Water
to Equipment
IMPORTANT - PROTECT PROCESSOR AND TANK
FROM THE ELEMENTS. DO NOT INSTALL IN DIRECT
SUNLIGHT OR WHERE EXPOSED TO FREEZING
TEMPERATURES OR RAIN.
To Tank
Connection
OPS175CR Models

OPS175 Simple Install Guide 5
Mount the system with the Pre-Installed Drain
Line (1/4” black) and Bypass Assembly (3/8” red)
as shown below.
Step 1
Attach the system with 2 screws (user supplied)
through the attachment keyholes shown below.
Use anchors or attach directly to studs. Be sure
to allow at least 3” clearance below cartridges
for removal.
vMount Processor
Use Keyholes in Bracket

OPS175 Simple Install Guide 6
Step 2a
Insert the AMS-QT15 Membrane into the center
head and rotate it to the right 1/4 turn to lock.
Step 2b
Remove the plug from the tting at the bottom
of the Membrane and insert the end of the
black tubing coming from the lower left part of
the Permeate Pump.
Attention: Warranty will be void if
this step is not performed properly.
Step 3
Insert and lock the CTO-Q10 Cartridge into the
Pre-Filter Head as shown.
NOTE: The pre-lter head has a built-in shut o
valve. When the lter is removed, water will not
ow. When the lter is installed, water will ow
to the system.
vInstall Membrane vInstall the Pre-Filter
...To Bottom
of Membrane

OPS175 Simple Install Guide 7
v Make Drain Connection vMake Feed Connections
Step 4
Route and connect the loose end of 1/4” black
(DRAIN) tubing coming from Permeate Pump on
processor to a suitable drain; cut to length and
fasten to the wall and at the drain connection.
(Some locations may require an approved air
gap. Optional OptiPure Air Gap available, part
number: 164-89905)
Step 5a
Install the Feedwater Adapter (from the
installation kit) into the user-supplied 1/2”
Feedwater Supply Valve. (Do not over-tighten.)
Step 5b
Connect a piece of 3/8” green tubing to the
Feedwater Supply Valve. Connect the other end
to the Feedwater Inlet on processor.
Step 6
Install the Tank Valve – hand tighten. Cut a piece
of 3/8” tubing 1 1/2” to 2” long and install the
3/8” Tee as shown above. Ensure the Valve is
CLOSED.
Step 6
Feedwater Adapter
(Supplied)
v Install Tank Valve
and Tee Assembly
Tank Valve in
CLOSED position

OPS175 Simple Install Guide 8
MODEL: OPS175 - Follow instructions below and proceed to Step 8 on page 10.
MODEL: OPS175CR - With Chloramine Post-Filter, continue with all steps.
Step 7a
Connect a piece of 3/8” blue tubing to the
Optimized Water Fitting from the processor.
Connect the other end to the Tank Tee as
shown below.
Step 7b
The remaining connection at the Tank Tee is the
Optimized Water Outlet. Insert the barbed end
of the connector tting into the 1/2” gray hose
and secure with clamp. Insert into the Tank Tee
as shown. This will later be the water supply
connection to downstream equipment.
Do not connect to equipment at this
time.
vMake Optimized Water Connections
Step 7a
Step 7a
Step 7b
Connector
Fitting

OPS175 Simple Install Guide 9
vModel: OPS175CR
Step 7a-CR
Step 7c-CR
Installing the Chloramine
Filter and Making Optimized
Water Connections
Step 7-CR
Mount the Chloramine Post-Filter at a
convenient location near the processor.
Securely mount with 2 screws (user supplied).
Step 7a-CR
Connect a piece of 3/8” blue tubing to the
optimized water tting from the processor.
Connect the other end to the inlet push-connect
tting on the post lter.
Step 7b-CR
Connect a piece of 3/8” blue tubing to the outlet
tting from the post lter. Connect the other
end to the Tank Tee, as shown below. The
remaining connection at the Tank Tee is the
optimized water outlet.
Step 7c-CR
Connect a piece of 3/8” blue tubing, as shown
above, which will later be connected to
downstream equipment.
Do not connect to equipment at this
time.
Step 7a-CR
Step 7b-CR
Step 7b-CR
OPS175CR

OPS175 Simple Install Guide 10
Step 10
Open the Feed Valve. Allow water to ow to
drain until all air is purged from the system.
Close the Feed Valve after ushing.
Note: During normal operation the water ow
alternates between the optimized water line
and the drain line. You will notice that the
water ow pulses when the system is making
water.
Step 9a
Ensure Bypass Valve is CLOSED.
Step 9b
Ensure Tank Valve is CLOSED.
Step 8
Temporarily route the 1/2” gray hose from the
Optimized Water Outlet on the Storage Tank
Line to a drain or sink.
Step 9b
Step 10
Step 9a
v Flush the System
Step 8

OPS175 Simple Install Guide 11
vConnect to Equipment
Step 11a
Route and secure the 1/2” gray hose from the
Optimized Water Outlet on the Tank to the
downstream equipment connection.
Step 11b
Make the connection to the equipment.
If used, insert the barbed end of the 3/4” GHT
connector (supplied) into the 1/2” gray hose and
secure with clamp. Connect ONLY the treated/
steam water connection at the equipment. Do
no connect to the drain/condensate supply.
Optimized Water
to Equipment
Step 11 Step 12
Tank Valve in
Open position
Step 12
Turn the Tank Valve to the OPEN position. The
installation is complete and the system is ready
to be placed into service.

OPS175 Simple Install Guide 12
If a water supply to downstream
equipment is immediately
needed, the storage tank can be
quickly lled.
v Place in Service
Step 13
OPEN the Feed Suppy Valve and check for
leaks. Allow time for the tank to ll before
using connected equipment (this could take 30
minutes to several hours depending on the
tank capacity).
Step 13
v Quick Tank Fill
Open Bypass
Simply OPEN the Bypass Valve and un-ltered
water will ow directly into the storage tank.
When the tank is full, or a desired level is
reached, CLOSE the Bypass Valve. The system is
now in normal
operating mode and the optimized water will
ow to the tank.
IMPORTANT: Do not leave the system in
bypass. This could result in damage to the
downstream equipment.

OPS175 Simple Install Guide 13
Open Closed
vOperation
The system operates normally when water,
under pressure, is supplied to the system.
Typical lter replacement is every 6 months
(CTOS-Q10 and ILMA-10.14 and CTO-Q10CR
with model OPS175CR). Typical membrane
replacement is every 24 months (AMS-QT10) or
less, based on water quality.
EMERGENCY BYPASS
In the event the water supply or pressure to
downstream equipment becomes inadequate
OPEN the Built-In Bypass Valve and resume
normal use of equipment. When nished using
equipment return the Valve to the CLOSED
position. DO NOT leave the system in bypass
mode for prolonged periods of time.
IMPORTANT: Leaving the system in bypass
could cause damage to downstream
equipment. If the problem persists contact
your OptiPure dealer for assistance.
Step 1
Close Feed Water Supply Valve.
OR
Be sure Bypass Valve is closed and turn
pre-lter cartridge 1/4 turn to the left .
Step 2
Close the Storage Tank Valve.
Tank Valve in
CLOSED position
vSHUT OFF WATER TO SYSTEM
The water is now shut o and the system is
ready for lter or membrane replacement or
other maintenance.
To return to normal operation reverse these
steps.