Orbea OCCAM CARBON User manual

BLUE PAPER
OCCAM
CARBON & HYDRO 2020
TECHNICAL MANUAL

TECHNICAL MANUAL2 | ORBEA ORBEA | 3
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BLUE PAPER OCCAM · CARBON & HYDRO 2020
INDEX
GEOMETRY & ERGONOMY 4
TECHNICAL SPECIFICATIONS 6
HEADTUBE 8
REAR AXLE PIVOT 9
2020 LINKAGE 10
2022 LINKAGE 12
SHOCK HARDWARE 14
MAIN PIVOT CARBON 17
MAIN PIVOT HYDRO 18
FRAME HARDWARE 19
CHAINGUIDE 21
2020 LINKAGE ASSEMBLY 22
2022 LINKAGE ASSEMBLY 24
CABLING 26
SUSPENSION ADJUSTMENT 28
SHOCKS VOLUME REDUCERS 30
MAINTENANCE 32
WARRANTY 34
ADDITIONAL INFORMATION 35

TECHNICAL MANUAL4 | ORBEA ORBEA | 5
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BLUE PAPER OCCAM · CARBON & HYDRO 2020
SIZE S M L XL S-LT M-LT L-LT XL-LT
1 - Seat Tube (C-T) 381 419 457 508 381 419 457 508
2 - Top Tube (EFF) 565 592 619 649 565 592 619 649
3 - Head Tube 95 105 120 140 95 105 120 140
4 - Chainstay 440 440 440 440 440 440 440 440
5 - BB Height 336 336 336 336 336 336 336 336
6 - BB Drop 35 35 35 35 32 32 32 32
7 - Wheelbase 1165 1194 1224 1259 1165 1194 1224 1259
8 - Head Angle 66º 66º 66º 66º 65.5º 65.5º 65.5º 65.5º
9 - Seat Angle 77º 77º 77º 77º 76.5º 76.5º 76.5º 76.5º
10 - Standover 710 736 766 776 710 736 766 776
11 - Reach 425 450 474 500 425 450 474 500
12 - Stack 604 613 627 646 604 613 627 646
13 - Fork Length 547 547 547 547 547 547 547 547
HEIGHT (CM)HEIGHT (IN)SIZE
150-165 59.1”-65.0” S
160-175 63.0”-68.9” M
170-185 66.9”-72.8” L
180-198 70.9”-78.0” XL
* Estimated measurements.
GEOMETRY & ERGONOMY
OCCAM CARBON
OCCAM HYDRO

TECHNICAL MANUAL6 | ORBEA ORBEA | 7
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BLUE PAPER OCCAM · CARBON & HYDRO 2020
TECHNICAL SPECIFICATIONS
OCCAM CARBON OCCAM HYDRO
FRAME MATERIAL
Front triangle Carbon OMR Alloy hydro triple butted
high polished
Rear triangle Carbon OMR Alloy hydro triple butted
Linkage Alloy
INTENDED USE Trail, All Mountain, Enduro
SIZES S, M, L, XL
REAR TRAVEL 140mm
150mm (LT)
FORK TRAVEL 140mm
150mm (LT)
WHEEL SIZE 29” (All sizes)
TYRE MAX SIZE 29x2.6
FORK OFFSET 44mm (both 140 and 150 travel)
BOTTOM BRACKET BSA 73mm THREADED
HEADSET Integrated 1 1/8-1.5
REAR AXLE STANDARD BOOST 148x12
REAR AXLE MEASUREMENTS 12x187
REAR AXLE THREAD PITCH 1.5mm
SEATPOST DIAMETER 31.6mm
SEATCLAMP INT DIAMETER 35mm
MAX SEATPOST INSERTION S (213mm) M (240mm) L (280mm) XL (280mm)
FRONT DERAILLEUR N/A 1X Only
MAX CHAINRING SIZE 34T Round/ 32T Oval
MIN CHAINRING SIZE 30T
REAR BRAKE DISCO POST MOUNT *
MAX REAR ROTOR SIZE 200mm
MIN REAR ROTOR SIZE 180mm
SHOCK MEASUREMENTS
210x50
210x55 (LT) Only frames from MY2022 onwards
Compatible with spring shocks**
SHOCH HARDWARE
Front triangle 8x21.844
Shock extender 8x16.46
CHAIN GUIDE Yes carbon. Direct mount
on chainstay No
ICGS05 No
CABLING Internal (full housing)
LEFT-ROAD CABLING READY Yes
BOTTLE HOLDER One (all sizes)
DI2 COMPATIBLE No
DRIVETRAIN COMPATIBILITY 11 and 12 speed
POWER METER COMPATIBILITY Consult manufacturer´s specications
RECOMMENDED SAG 25%-30%
OCCAM CARBON OCCAM HYDRO
* Not all calipers and rotors in the market are compatible with all frames. All componets specicated from Orbea
have been tested. For aftermarket options, check componentes dimensions and tolerances befores purchasing.
** Only shocks mounted on Orbea assemblies are tested to t. For other shock models, consult the dimensions
with the shock manufacturer.

TECHNICAL MANUAL8 | ORBEA ORBEA | 9
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BLUE PAPER OCCAM · CARBON & HYDRO 2020
HEADTUBE REAR AXLE PIVOT
HEADSET KIT OCCAM 2020 CARBON: YES | HYDRO: YES
KIT Nº:X023 QUANTITY
HEADSET ACROS 11/8-1,5 INT 1
TOPCAP. ACROS 11/8 1
REAR AXLE 12X148 CARBON: YES | HYDRO: YES
01 ART Nº: X205 QUANTITY
REAR AXLE 12x148 1
REAR AXLE BEARING KIT CARBON: YES | HYDRO: YES
04 KIT Nº: X204 QUANTITY
BEARINGS REAR AXLE 6803 2
DERAILLEUR HANGER CARBON: YES | HYDRO: YES
02 ART Nº: X160 QUANTITY
DERAILLEUR HANGER 1
KIT AXLE PIVOT (HANGER NOT INCLUDED) CARBON: YES | HYDRO: YES
03 KIT Nº: X203 QUANTITY
3.1 LEFT AXLE INSERT NUT 1
3.2 O-RING LEFT 13X1 1
3.3 CIRCLIP LEFT SB26 1
3.4 FIXING RING RIGHT 1
UPPER
45º
3
7,5
Ø 42
Ø 52,1
Ø 58
Ø 48
LOWER
3.1
2
4
3.4
1
3.2
3.3
4
6
10 Nm

TECHNICAL MANUAL10 | ORBEA ORBEA | 11
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BLUE PAPER OCCAM · CARBON & HYDRO 2020
5
10 Nm
8
15 Nm
5
15 Nm
5
10 Nm
8
15 Nm
5
15 Nm
638
2020 LINKAGE
EXPLODED VIEW
8.2
8.1
8.3
9.1
9.1
8.3
8.4
10
9.3 8.4
8.3
9.1
9.1
8.3
8.1
5.2 5.1
9.2 8.2
9.2
6.2 6.1 7 9.3
Serie 200
Serie 600
LEFT LINKAGE KIT CARBON: YES | HYDRO: YES
05 KIT Nº: X316 QUANTITY
5.1 LEFT LINKAGE 1
5.2 LINKAGE BOLT 1
RIGHT LINKAGE KIT CARBON: YES | HYDRO: YES
06 KIT Nº: X317 QUANTITY
6.1 BIELETA DRCHA 1
6.2 TORNILLO BIELETA 1
LINKAGE AXLE CARBON: YES | HYDRO: YES
07 ART Nº: X318 QUANTITY
LINKAGE AXLE 1
SHOCK EXTENDER CARBON: YES | HYDRO: YES
10 ART Nº: X320 QUANTITY
SHOCK EXTENDER 1
LINKAGE HARDWARE KIT (BOTH SIDES) CARBON: YES | HYDRO: YES
08 KIT Nº: X319 QUANTITY
8.1 LINKAGE/SEATSTAY BOLT 2
8.2 LINKAGE/SHOCK EXT BOLT 2
8.3 LINKAGE/SEATSTAY WASHER 4
8.4 LINKAGE/SHOCK EXT WASHER 2
LINKAGE BEARING KIT CARBON: YES | HYDRO: YES
09 KIT Nº: X211 QUANTITY
9.1 BEARINGS LINKAGE/SEATSTAY 6800 4
9.2 BEARING LINKAGE/SHOCK EXT 6802 2
9.3 BEARING LINKAGE/FRAME 6804 2

TECHNICAL MANUAL12 | ORBEA ORBEA | 13
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BLUE PAPER OCCAM · CARBON & HYDRO 2020
2022 LINKAGE
28.4
27.3
28.425.5
26.2
28.425.4
26.3
28.425.3
26.1
28.2
25.2
29
28.3
27.1
28.3
28.1
27.2
27.3
25.1
27.2
28.2
28.1
28.3
27.1
28.3
28.4
Occam Carbon and Occam Hydro models from MY2022
and onwards are assembled with the new 2022 linkage
(2-piece) instead of the previous 2020 linkage (3-piece)
shown on the previous section.
The characteristics of the new linkage, which make it dif-
ferent from the previous one are:
· 2-piece construction (left linkage+axle assembly and right
linkage).
· Allows for 210x55 shocks to be mounted to achieve a
150mm rear wheel travel.
· OC magnetic multitool housing inside the linkage axle.
· Same leverage ratio curve as the 2020 linkage.
MY2020 and MY2021 Occam Carbon and
Hydro frames are compatible with the new
linkage. However, size S and M 2020/2021
frames are not compatible with 210x55
shocks. These size shocks will cause interfer-
ence with the top tube on S and M frames.
2022 OCCAM LINKAGE. BLACK
Bearings not included CARBON: YES | HYDRO: YES
25 ART Nº: XA11 QUANTITY
25.1 LEFT LINKAGE+AXLE ASSEMBLY. BLACK 1
25.2 RIGHT LINKAGE. BLACK 1
25.3 RIGHT LINKAGE PRELOAD BOLT. WITH MAGNET. M12X1.0 1
25.4 PRELOAD BOLT WASHER 1
25.5 RIGHT LINKAGE PINCH BOLT M6x20 DIN912 1
HARDWARE KIT LINKAGE-YOKE-SEATSTAYS OCCAM 2022 CARBON: YES | HYDRO: YES
28 KIT Nº: XA13 QUANTITY
28.1 LINKAGE-SEATSTAY BOLT 2
28.2 LINKAKE-SHOCK YOKE BOLT 2
28.3 WASHER 10x14x2 4
28.4 WASHER 15x19x2 2
SHOCK YOKE OCCAM 2020-2022 CARBON: YES | HYDRO: YES
29 ART Nº: X320 QUANTITY
SHOCK YOKE OCCAM 2020-2022 1
LINKAGE HARDWARE KIT 2022 LINKAGE CARBON: YES | HYDRO: YES
26 KIT Nº: XA12 QUANTITY
26.1 RIGHT LINKAGE PRELOAD BOLT. WITH MAGNET. M12x1.0 1
26.2 RIGHT LINKAGE PINCH BOLT M6x20 DIN912 1
26.3 PRELOAD BOLT WASHER 1
OCCAM LINKAGE BEARING KIT 2020-2022 CARBON: YES | HYDRO: YES
27 KIT Nº: X211 QUANTITY
27.1 LINKAGE-SEATSTAYS BEARINGS ENDURO MAX 6800 4
27.2 LINKAGE-SHOCK YOKE BEARINGS. ENDURO MAX 6802 2
27.3 LINKAGE-FRAME BEARINGS ENDURO MAX 6804 2
EXPLODED VIEW

TECHNICAL MANUAL14 | ORBEA ORBEA | 15
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BLUE PAPER OCCAM · CARBON & HYDRO 2020
2022 LINKAGE
TORQUE SPECIFICATIONS
AND ASSEMBLY COMPOUNDS
5
15 N.m
4
4 N.m
GREASE
GREASE
5
10 N.m
GREASE
GREASE
GREASE
GREASE
GREASE
GREASE
GREASE
GREASE
5
10 N.m
8
15 N.m
GREASE
8
15 N.m
OC MULTITOOL INSIDE
THE 2022 LINKAGE AXLE
Occam 2022 sports an OC magnetic multitool housed in-
side the linkage axle and held in place by magnets on the
multitool and the linkage preload bolt.
The multitool is equipped with a 2mm, 3mm, 4mm and
5mm Allen keys.
The multitool is equipped as standard in some Occam
models and available as an option on others.
MAGNET
MAGNET
LINKAGE AXLE OC MULTITOOL
30 ART Nº: XA14 QUANTITY
LINKAGE AXLE OC MULTITOOL 1
Do not apply grease on thread
Do not apply grease on thread Do not apply grease on thread
Do not apply
grease on thread

TECHNICAL MANUAL16 | ORBEA ORBEA | 17
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BLUE PAPER OCCAM · CARBON & HYDRO 2020
SHOCK HARDWARE KIT CARBON: YES | HYDRO: YES
11 KIT Nº: X287 QUANTITY
11.1 SHOCK-FT BOLT 1
11.2 SHOCK-FT WASHER 1
11.3 SHOCK-SHOCK EXT. BOLT 1
KIT HARDWARE MAIN PIVOT CARBON CARBON: YES | HYDRO: NO
12 KIT Nº: X214 QUANTITY
12.1 EXPANDER BOLT 1
12.2 EXPANDER WASHER 1
12.3 EXPANDER CONE 1
12.4 MAIN PIVOT AXLE 1
12.5 PRELOAD WASHER 1
12.6 O-RING MAIN PIVOT AXLE 1
12.7 PRELOAD BUSHING MAIN PIVOT 1
MAIN PIVOT BEARING KIT CARBON CARBON: YES | HYDRO: NO
13 KIT Nº: X215 QUANTITY
13.1 MAIN PIVOT BEARING LEFT 6803 1
13.2 MAIN PIVOT BEARING RIGHT 6802 1
54
3
2
1
4
5 Nm
8
20 Nm
5
10 Nm
5
10 Nm
SHOCK HARDWARE MAIN PIVOT CARBON
11.1 11.2
13.1
12.6
12.2
12.4
12.7
12.5
12.3
12.1
13.2
11.3
8
20 Nm
4
5 Nm

TECHNICAL MANUAL18 | ORBEA ORBEA | 19
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BLUE PAPER OCCAM · CARBON & HYDRO 2020
KIT HARDWARE MAIN PIVOT HYDRO CARBON: YES | HYDRO: NO
14 KIT Nº: X321 QUANTITY
14.1 MAIN PIVOT NUT HYDRO 1
14.2 MAIN PIVOT WASHER HYDRO 2
14.3 MAIN PIVOT AXLE HYDRO 1
KIT BEARINGS MAIN PIVOT HYDRO CARBON:NO | HYDRO: YES
15 KIT Nº: X322 QUANTITY
15.1 MAIN PIVOT BEARING HYDRO 6801 2
MAIN PIVOT HYDRO
14.2
14.2 14.315.1
15.1
14.1
DOWNTUBE PROTECTOR CARBON CARBON: YES | HYDRO: NO
16 ART Nº: X283 QUANTITY
DOWNTUBE PROTECTOR CARBON 1
RIGHT CHAINSTAY PROTECT CARBON CARBON: YES | HYDRO: NO
17 ART Nº: X217 QUANTITY
RIGHT CHAINSTAY PROTECT CARBON 1
DOWNTUBE PROTECTOR HYDRO CARBON: NO | HYDRO: YES
19 ART Nº: X323 QUANTITY
DOWNTUBE PROTECTOR HYDRO 1
KIT CHAINSTAY PROTECTOR CARBON CARBON: YES | HYDRO: NO
18 KIT Nº: X326 QUANTITY
18.1 CHAINSTAY PROTECTOR CARBON 1
18.2 BOLT M3X12 1
17
FRAME HARDWARE
16 19
CHAINSTAY PROTECTOR HYDRO CARBON: NO | HYDRO: YES
20 ART Nº: X324 QUANTITY
CHAINSTAY PROTECTOR HYDRO 1
18
20
16
15 Nm
6
15 Nm