Orbital Systems OAS R3 User manual

INSTALLATION
OAS WALL-INTEGRATED R3
5-06-0012
Publication date 2020-02-27

Copyright © Orbital Systems
All rights reserved. No part of this document may be reproduced or copied in any form or by any means without
written permission from Orbital Systems. The English language version of this document contains the original in-
structions. All other language versions are translations of the original instructions.

T A B L E O F C O N T E N T S
EU Declaration of Conformity ............................................................................................. 1
Safety Instructions .............................................................................................................. 2
Safety Messages Description ..................................................................................... 3
Warranty ..................................................................................................................... 3
Service ......................................................................................................................... 4
Installation Overview .......................................................................................................... 5
Product Measurements ............................................................................................... 5
Prerequisites for Installation ....................................................................................... 6
Shower Installation Overview ..................................................................................... 7
Recycling Optimisation Site Suggestion .................................................................... 8
Installing the Shower Unit ................................................................................................... 9
Sensor Cable, Flush Hose and Recirculation Hose .................................................... 9
Sensor Lock .............................................................................................................. 10
Smart Sensor Unit and Sensor Tank .......................................................................... 12
Funnel ....................................................................................................................... 14
Shower Unit Core ...................................................................................................... 14
Hose Connections ...................................................................................................... 17
Air Gap Tank .............................................................................................................. 18
Control Dial ................................................................................................................ 18
Next Step ................................................................................................................... 21
Installing the Shower Head ............................................................................................... 22
Installing the 3rd Party Shower Head ............................................................................... 24
Installing the Hand Shower ............................................................................................... 25
Installing the Diverter and Hand Shower ................................................................. 25
Installing the Hand Shower Holder ................................................................... 27
Connect Oas to Internet ................................................................................................... 29
Download App .......................................................................................................... 29
Setup Wifi ......................................................................................................... 29
Add Shower ...................................................................................................... 29
Installation

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E U D E C L A R A T I O N O F C O N F O R M I T Y
This system is certified by IAPMO R&T to NSF 55, Class B
EU DECLARATION OF CONFORMITY (DOC)
We Orbital Systems AB,
Hans Michelsensgatan 10A
211 20 Malmö
Sweden
Hereby declare that this DoC is issued under our sole responsibility and belongs to the following product:
OS8732-Ei2
This declaration is in conformity with the relevant union harmonized legislations:
RED 2014/53/EU RoHS 2015/863 LVD 2014/30/EU
The following harmonized standards and technical specifications have been applied:
EN 300 328 v2.1.1 EN 301 489-1 v2.1.1 EN 301 489-17 v3.1.1
EN 300 330 v2.1.1 EN 62311:2008 EN 60335-2-105:2005+A1+A11
Additional standard that has been applied to the product:
UL 1951 IGC-330-18 FCC Part 15 B
EN 1717 BBR NSF55
EN 13076
The product has undergone mandatory or voluntary certification procedures in order to receive the following certifications:
KIWA TG 1503 KIWA K100686/01 IAPMO E10059
IAPMO C-11154 IAPMO W-11301
Signed for and on behalf of Orbital Systems AB
Place Date Name Position
Malmö 2019-08-28 Mehrdad Mahdjoubi CEO
The manufacture of this product has been made in accordance with the Type-approved deci-
sion on production control and the documents submitted to the decision of issue of this cer-
tificate.
Installation
1

S A F E T Y I N S T R U C T I O N S
Read and follow these instructions carefully
before installing, using, servicing or other-
wise handling the Oas shower system.
WARNING The Oas shower system can be
used by children aged 8 years and above and
persons with reduced physical, sensory or
mental capabilities or lack of experience and
knowledge only if they have been given su-
pervision or instruction concerning use of the
appliance in a safe way and understand the
hazards involved.
Children should be supervised to make sure
they do not play with the shower system.
Never permit or operate electrically connec-
ted devices in or within 15 cm of the shower
system.
Cleaning and user maintenance shall not be
conducted by children.
Do not operate the shower system if water
leaks from the appliance.
Do not operate the shower system if it is fro-
zen or suspected of being frozen.
Unauthorized modification of internal com-
ponents and wiring is prohibited.
Do not operate the shower system if you no-
tice any of the following - contact us using
the details in the service section of this man-
ual, or contact Orbital Systems :
•If the shower system is damaged
•If the shower system shows signs that it re-
quires maintenance or a filter change
Do not use attachments or parts not recom-
mended by Orbital Systems .
The Oas recirculating shower system is de-
signed for regular showering only.
Do not use the shower to clean extreme soil-
ing or pour corrosive chemicals or cleaners
down the shower drain. Any other use of the
system could seriously deteriorate the quality
of the filtration system or damage the show-
er system.
Do not drink the shower water. Quality of the
water is not guaranteed to meet drinking wa-
ter quality.
These instructions are provided to advise
the best practice for the installation. All in-
stallations should be completed by Orbital
Systems or Customer. To ensure your instal-
lation goes smoothly read this manual be-
fore you begin and follow each step. Video
materials are available to supplement the
installation manual at www.orbital-sys-
tems.com.
Ensure that the installation environment
meets all the specified installation require-
ments in this manual (prerequisites for instal-
lation).
All electrical installations must conform to lo-
cal regulations and be performed by a li-
censed electrician. This is an earthed appli-
ance, the connection to the earth circuit is
mandatory.
All plumbing installations must conform to
local regulations and be performed by a li-
censed plumber.
The appliance shall be supplied through a
class A GFCI (ground fault circuit interrupt-
er).
The appliance shall be supplied by a switch
that provide a full disconnection under over-
voltage category III incorporated in the fixed
wiring plant.
The appliance is designed for a fixed connec-
tion to the water mains. Do not use a detach-
able water pipe or hose.
If the main supply cable is damaged it must
be replaced only by the service assistance or
licensed professional.
Installation
2

SAFETY MESSAGES DESCRIPTION
DANGER
Indicates an imminently hazardous
situation which, if not avoided, will
result in death or serious injury.
WARNING
Indicates a potentially hazardous sit-
uation which, if not avoided, could
result in death or serious injury.
CAUTION
Indicates a potentially hazardous sit-
uation which, if not avoided, may re-
sult in minor or moderate injury or
property damage.
NOTICE
Indicates recommended practices.
WARRANTY
The Oas shower and its components are
manufactured from high-quality materials
and assembled under strict standards.
Orbital Systems warranty covers defects
which appear within a period of two years
from delivery of the product.
Orbital Systems warranty does not cover:
•Defects arising out of materials or a design
specified by the Customer, or by any alter-
ations carried out without our consent.
•Defects that appear under conditions of
operation not provided for and under im-
proper use of the product.
•Defects caused by faulty or non-occurring
maintenance, incorrect installation or a
faulty repair.
Repairs should be carried out only by Orbital
Systems , or the Customer only when certi-
fied.
For showers outside of the warranty period
spare parts are available for purchase direct-
ly from Orbital Systems.
Installation
3

SERVICE
Orbital Systems and our team of expert sta
are available to assist you should you require
product advice, experience any problems,
need to purchase spare parts or to set up a
service visit.
Repairs should always be carried out only by
Orbital Systems.
Contact us
[e-mail]
www.orbital-systems.com
Europe CET: [phone]
Installation
4

I N S T A L L A T I O N O V E R V I E W
PRODUCT MEASUREMENTS
Ø 75 mm
932 mm
600 mm
812 mm
440 mm
Ø
7
5 mm
600 mm
0 mm
OS Head & Hand Shower
1000 mm
INFORMATION VALID FOR ALL
SHOWER VARIANTS.
Picture displaying OS Head & Hand
Shower variant.
2190 mm
575 mm
150 mm
1266 mm
2190 mm
150 mm
1266 mm
184 mm 122 mm
145 mm
3rd Party Shower
Ø 50 mm
1540 mm
Installation
5

PREREQUISITES FOR INSTALLATION
Electrical Supply
Voltage and current rating: 220-240 V~ / 50 Hz / 16 A
Residual circuit breaker: One per shower required. Having a rated re-
sidual tripping current not exceeding 30 mA
Mains supply fixed cord: Min. 2.5 mm2(rated for 16 A circuit)
Connectivity
Internet connection: Ethernet alt. Wifi 2.4 GHz required
Circuit breaker: One per shower required
Plumbing / Water
Hot and Cold Water Inlet: Separate hot/cold inlet required - 1/2” BSPP
(G) pipe connection needed
Temperature of inlet water: Cold: +4°C to +30°C
Hot: +55°C to +70°C
Water inlet flow: Min. 9 litres/minute hot and cold
Water pressure: Min. 3 bar/43,5 psi/0,3 MPa measured at the
highest point of installation
Max pressure 10 bar/ 145 psi / 1 MPa
Hardness of Water: Required: 3°dH-10°dH
Preferred: 6°dH-10°dH or a total hardness of
110-180 mg CaCO3/litres
Installation
6

SHOWER INSTALLATION OVER-
VIEW
Drain Unit dimen-
sions:
HxWxD: 192 x 812 x
184 mm
Connection to
drain:
Ø75 mm
Min. 2%
Core Wall Enclosure: HxWxD: 932 x 538 x 145
mm
Available Shower variants:
AOS Head & Hand Shower
BOS Head Shower
C3rd Party Shower
4
5
6
8
3
2
1
7
1. Shower Unit Core
2. Core Wall Enclosure
3. Control Dial
4. Shower Head
5. Hand Shower
6. Hand Head Diverter
7. Drain Unit
8. Smart Sensor Unit and Sensor Tank
Installation
7

RECYCLING OPTIMISATION SITE
SUGGESTION
Recommended installation
A fully enclosed shower space with floor
heating is recommended to optimize recircu-
lation rates.
INFORMATION VALID FOR ALL
SHOWER VARIANTS.
Picture displaying OS Head & Hand
Shower variant.
Installation
8

I N S T A L L I N G T H E S H O W E R U N I T
watch video: https://bit.ly/2QNFVLP
Component Overview
1
2
13
14
15
16
3
17
12
4
5
6
7
8
9
10
11
1. Hose Connection
2. Wall-integrated Core
3. Wall-integrated Panel
4. Panel Lock + Magnetic Key
5. Funnel
6. Smart Sensor Unit
7. Sensor Tank
8. Sensor Cable
9. Recirculation Hose
10. Flush Hose
11. Smart Sensor Lock + half thread M4 (3
Hex), x1 + full thread M4 (3 Hex), x1
12. Air Gap Tank
13. Quartz Glass
14. UV Lamp
15. Filter Capsule
16. Cleaning Tablet
17. Control Dial
18. WiFi Cable and Antenna
SENSOR CABLE, FLUSH HOSE AND
RECIRCULATION HOSE
8 9 10
1.
Install Sensor Cable, Flush Hose and, Re-
circulation Hose. Make sure the Sensor
Cable goes first and that the connector
protection cover is on.
2.
Pull the Sensor Cable out to where the
contact almost reaches the end of the
Sensor Tank.
Installation
9

SENSOR LOCK
11
1. NOTICE
Apply lubricant.
Connect hoses to the Sensor Lock.
2.
3.
x1
Half thread M4 (3 Hex)
CAUTION
If Sensor Lock is misaligned it
can cause issues in further instal-
lation steps.
Installation
10

4.
Twist the Sensor Lock Unit slightly to in-
sert it into the Drain Pipe. Push it all the
way in.
5.
Rotate until parallel with the floor of the
Drain Bowl.
6.
x1
Half thread M4 (3 Hex)
CAUTION
Do not overtighten. Tighten
Screw until it just reaches the
floor of the drain bowl.
Installation
11

SMART SENSOR UNIT AND SENSOR
TANK
7 6
1. CAUTION
Make sure the Smart Sensor Unit
is inserted horisontally. Do not
angle the Smart Sensor.
2. CAUTION
Hand tighten cable connectors
to avoid damage.
CAUTION
Make sure to have correct align-
ment between key and slot in
connectors.
Insert Smart Sensor Unit Cable through
hole in Sensor Tank and connect with
Sensor Cable.
3.
Insert Sensor Tank and connect Smart
Sensor Unit with Sensor Lock. Make sure
Sensor Lock is in Open position.
4.
CAUTION
Place cable towards the wall of
the drain to avoid damage.
Installation
12

5.
CAUTION
Make sure Smart Sensor Unit is
inserted correctly. The red O-ring
should not be visible.
Set Sensor Lock to Locked position.
Installation
13

FUNNEL
5
NOTICE
Placing the Funnel with the hole ori-
ented to the right will cause the Oas
system to not recirculate water.
SHOWER UNIT CORE
2
1.
Remove transport plugs before installa-
tion.
Installation
14

2. CAUTION
Heavy equipment. The Oas Core
weighs approx. 20 kg.
CAUTION
Make sure to attach the Safety
Wire before tilting the Shower
unit.
CAUTION
Make sure that hoses and cables
are not pinched.
Insert Core into Core Wall Enclosure and
attach Safety Wire. Keep tilted to enable
electrical installation.
3.
WARNING
Electrical installation should be
performed according to local
regulations by a licensed electri-
cian.
4.
Installation
15

5.
x1
M8 Socket Head
6.
CAUTION
Make sure to have correct align-
ment between key and slot in
connectors.
Installation
16