Orbital Systems Shower Standard R2 User manual

PRE-INSTALLATION
ORBITAL SHOWER STANDARD R2
5-06-0002
Publication date 2020-05-06

Copyright © Orbital Systems
All rights reserved. No part of this document may be reproduced or copied in any form or by any means without
written permission from Orbital Systems. The English language version of this document contains the original in-
structions. All other language versions are translations of the original instructions.

T A B L E O F C O N T E N T S
EU Declaration of Conformity ............................................................................................. 1
Safety Instructions .............................................................................................................. 2
Safety Messages Description ..................................................................................... 3
Warranty ..................................................................................................................... 3
Service ......................................................................................................................... 4
Installation Overview .......................................................................................................... 5
Orbital Shower Standard Installation Options ........................................................... 5
Orbital Shower Standard Configuration Requirements ............................................. 5
Wall Installation ........................................................................................................... 6
Prerequisites for Installation ....................................................................................... 6
Shower Installation Overview ..................................................................................... 7
Recycling Optimisation Site Suggestion .................................................................... 8
Pre-Installation .................................................................................................................... 9
Component Overview ................................................................................................. 9
Kit Measurements ..................................................................................................... 10
Crucial Kit Measurements ........................................................................................... 11
Installation Scenario Displayed in Manual .................................................................. 11
Prepare Shower Area ................................................................................................. 12
Install Drain ............................................................................................................... 14
Install Diverter Wall Bracket ...................................................................................... 16
Prepare OS Head Shower .......................................................................................... 17
Prepare 3rd Party Head Shower ................................................................................ 17
Install Core Wall Mounting ......................................................................................... 18
Prepare for Tiling ....................................................................................................... 19
Tiling ........................................................................................................................... 21
Pipes & Connections ................................................................................................. 23
Final Preparations ..................................................................................................... 24
Pre-installation

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E U D E C L A R A T I O N O F C O N F O R M I T Y
This system is certified by IAPMO R&T to NSF 55, Class B
Pre-installation
1

S A F E T Y I N S T R U C T I O N S
Read and follow these instructions carefully
before installing, using, servicing or other-
wise handling the Orbital Shower system.
WARNING The Orbital Shower system can
be used by children aged 8 years and above
and persons with reduced physical, sensory
or mental capabilities or lack of experience
and knowledge only if they have been given
supervision or instruction concerning use of
the appliance in a safe way and understand
the hazards involved.
Children should be supervised to make sure
they do not play with the shower system.
Never permit or operate electrically connec-
ted devices in or within 15 cm of the shower
system.
Cleaning and user maintenance shall not be
conducted by children.
Do not operate the shower system if water
leaks from the appliance.
Do not operate the shower system if it is fro-
zen or suspected of being frozen.
Unauthorized modification of internal com-
ponents and wiring is prohibited.
Do not operate the shower system if you no-
tice any of the following - contact us using
the details in the service section of this man-
ual, or contact Orbital Systems :
•If the shower system is damaged
•If the shower system shows signs that it re-
quires maintenance or a filter change
Do not use attachments or parts not recom-
mended by Orbital Systems .
The Orbital Shower recirculating shower sys-
tem is designed for regular showering only.
Do not use the shower to clean extreme soil-
ing or pour corrosive chemicals or cleaners
down the shower drain. Any other use of the
system could seriously deteriorate the quality
of the filtration system or damage the show-
er system.
Do not drink the shower water. Quality of the
water is not guaranteed to meet drinking wa-
ter quality.
These instructions are provided to advise
the best practice for the installation. All in-
stallations should be completed by Orbital
Systems or Customer. To ensure your instal-
lation goes smoothly read this manual be-
fore you begin and follow each step. Video
materials are available to supplement the
installation manual at www.orbital-sys-
tems.com.
Ensure that the installation environment
meets all the specified installation require-
ments in this manual (prerequisites for instal-
lation).
All electrical installations must conform to lo-
cal regulations and be performed by a li-
censed electrician. This is an earthed appli-
ance, the connection to the earth circuit is
mandatory.
All plumbing installations must conform to
local regulations and be performed by a li-
censed plumber.
The appliance shall be supplied through a
class A GFCI (ground fault circuit interrupt-
er).
The appliance shall be supplied by a switch
that provide a full disconnection under over-
voltage category III incorporated in the fixed
wiring plant.
If the main supply cable is damaged it must
be replaced only by the service assistance or
licensed professional.
Pre-installation
2

SAFETY MESSAGES DESCRIPTION
DANGER
Indicates an imminently hazardous
situation which, if not avoided, will
result in death or serious injury.
WARNING
Indicates a potentially hazardous sit-
uation which, if not avoided, could
result in death or serious injury.
CAUTION
Indicates a potentially hazardous sit-
uation which, if not avoided, may re-
sult in minor or moderate injury or
property damage.
NOTICE
Indicates recommended practices.
WARRANTY
The Orbital Shower and its components are
manufactured from high-quality materials
and assembled under strict standards.
Orbital Systems warranty covers defects
which appear within a period of two years
from delivery of the product.
Orbital Systems warranty does not cover:
•Defects arising out of materials or a design
specified by the Customer, or by any alter-
ations carried out without our consent.
•Defects that appear under conditions of
operation not provided for and under im-
proper use of the product.
•Defects caused by faulty or non-occurring
maintenance, incorrect installation or a
faulty repair.
Repairs should be carried out only by Orbital
Systems , or the Customer only when certi-
fied.
For showers outside of the warranty period
spare parts are available for purchase direct-
ly from Orbital Systems.
Pre-installation
3

SERVICE
Orbital Systems and our team of expert sta
are available to assist you should you require
product advice, experience any problems,
need to purchase spare parts or to set up a
service visit.
Repairs should always be carried out only by
Orbital Systems.
Contact us
[e-mail]
www.orbital-systems.com
Europe CET: [phone]
Pre-installation
4

I N S T A L L A T I O N O V E R V I E W
ORBITAL SHOWER STANDARD IN-
STALLATION OPTIONS
Core placed on the
same wall as the Sen-
sor Drain and Shower
heads
Core placed on a wall
perpendicular to the
Sensor Drain and
Shower heads
Core placed in a sep-
arate room (Any po-
tential spill water
from the Core needs
to have access to a
drain when the
Standard installation
kit used)
Core placed in a sep-
arate room (Any po-
tential spill water
from the Core needs
to have access to a
drain when the
Standard installation
kit used)
When using the Standard installation kit, the
Core unit is installed outside the shower
space. The limitation in distance, ensuring full
system functionality, is 3000 mm. The Core
unit must be placed in a wet area meaning
that any potential spill water should be able
to find its way down a drain. The kit allows
for mounting on a wall. The Shower unit must
be positioned at a minimum distance of 100
mm to the bottom of the Diverter.
Any bends in the tubes & hoses going to and
from the Core Unit needs to be built using
45° angles. For example, to achieve a 90°
bend two pcs of 45° bends needs to be used.
No more than six 45° bends in total can be
used when installing the Orbital Shower.
These limitations applies to both horizontal
and vertical bends.
ORBITAL SHOWER STANDARD
CONFIGURATION REQUIREMENTS
D.
C.
W 450mm, H 750mm, D 150mm
max. 65 mm
min. 45 mm
A.
min 100 mm
B.
min. 100 mm
max. 400 mm X
X
Finished floor height where it is level.
The following constraints apply to the con-
figuration of system components:
A. The Shower core unit must be positioned
at a minimum distance of 100 mm to the bot-
tom of the Diverter.
B. The piping between the Orbital Shower
Core and the Sensor Drain has to be built
with a consistent slope towards the Sensor
Drain. The Shower unit must be positioned
minimum 100 mm and maximum 400 mm
above the top of the Floor unit and to the
top of the Drain Unit Frame.
C. Total distance between the Control dial
and the Shower unit must ensure that the ca-
ble length is sucient and that connection is
possible.
D. The piping between the Orbital Shower
Core and any shower heads has to be built
with a consistent slope towards the Core.
Pre-installation
5

WALL INSTALLATION
The weight of the Shower Core is approx. 30
kg. The surrounding structure must be able
to support the forces that will stress the at-
tachment points. Using the holes throughout
the back, the Mounting brackets are fixated
with screws hanging on the wall.
PREREQUISITES FOR INSTALLATION
Electrical Supply
Voltage and current rating: 220-240 V~ / 50 Hz / 16 A
Residual circuit breaker: One per shower required. Having a rated residual tripping
current not exceeding 30 mA
Mains supply fixed cord: Min. 2.5 mm2(rated for 16 A circuit)
Connectivity
Internet connection: Private 2,4 GHz Wi-Fi network
Circuit breaker: One per shower required
Plumbing / Water
Hot and Cold Water Inlet: Separate hot/cold inlet required - 1/2” BSPP (G) pipe connec-
tion needed
Temperature of inlet water: Cold: +4°C to +30°C
Hot: +55°C to +70°C
Water inlet flow: Min. 9 litres/minute hot and cold
Water pressure: Min. 3 bar/43,5 psi/0,3 MPa measured at the highest point of
installation
Max pressure 10 bar/ 145 psi / 1 MPa
Hardness of Water: Required: 3°dH-10°dH
Preferred: 6°dH-10°dH or a total hardness of 110-180 mg Ca-
CO3/litres
Pre-installation
6

SHOWER INSTALLATION OVER-
VIEW
Drain Unit dimensions: HxWxD: 192 x 812 x 184
mm
Connection to drain: Ø75 mm
Available Shower variants:
AOS Head & Hand Shower
BOS Head Shower
C3rd Party Shower
4
5
6
3
2
1
7
8
1. Shower Unit Core
2. Core Wall Fixture
3. Control Dial
4. Shower Head
5. Hand Shower
6. Hand Head Diverter
7. Drain Unit
8. Smart Sensor Unit and Sensor Tank
Pre-installation
7

RECYCLING OPTIMISATION SITE
SUGGESTION
Recommended installation
A fully enclosed shower space with floor
heating is recommended to optimize recircu-
lation rates.
INFORMATION VALID FOR ALL
SHOWER VARIANTS.
Picture displaying OS Head & Hand
Shower variant.
Pre-installation
8

PRE-INSTALLATION
COMPONENT OVERVIEW
8
2
4
4
5
1
2
3
6
7
Provided by Customer
16
15
17
OS Head & Hand Shower
11
1
2
9
10
14
1
12
13
OS Head Shower
1
2
9
10
14
12
13
1. PEX Hose with corrugated sleeve (for
Control dial and Head/Hand Shower)
2. Conduit elbows, x3
3. Wall conduit
4. Core Wall Fixture + Pan Head Stainless
Steel Screw, x8
5. Connection Pipe
6. Drain Unit + Countersunk Stainless Steel
Screw, x5
7. Frame
8. Grating
9. Chrome conduit domed end cap
10. Outlet Unit (OS provides requested)
11. Hand Head Diverter kit + Countersunk
stainless Screw, x3
12. Pipe Clamps, x2
13. Pipe Support Sleeves
14. Wall box UNI Push + Pan Head Screw, x4
15. Hose Connections
16. PEX Hose with corrugated sleeve
17. Power Cable and corrugated sleeve
Pre-installation
9

KIT MEASUREMENTS
744.5 mm145.9 mm
442 mm
INFORMATION VALID FOR ALL SHOWER VARIANTS.
Picture displaying OS Head & Hand Shower variant.
Pre-installation
10

CRUCIAL KIT MEASUREMENTS
X
2125 mm
1025 mm
1450 mm
540 mm
min. 100 mm max. 400 mm
X
Finished floor height where it is level.
CAUTION
Crucial measurement
INSTALLATION SCENARIO DIS-
PLAYED IN MANUAL
Adjust lengths and bends on pipes, cables
and hoses depending on scenario chosen.
See section Configuration Requirements in
Chapter Installation Overview for require-
ments on maximum lengths and maximum
number of pipe bends.
Pre-installation
11

PREPARE SHOWER AREA
1.
X
>180 mm
Mark the finished floor height, where it is
level (min 180 mm). This mark will be
used as measurement "X" in the installa-
tion process to ensure that there is
enough space for the Drain Unit.
2.
145 mm
442 mm
X
X
Finished floor height where it is level.
3. CAUTION
Crucial that all noggin pieces are
in level and set according to rec-
ommended measurements to
avoid misalignment in the shower
installation.
X
Finished floor height where it is level.
Y
Wall thickness after completed instal-
lation.
4. CAUTION
Crucial that all noggin pieces are
in level and set according to rec-
ommended measurements to
avoid misalignment in the shower
installation.
85 mm
32 mm
145 mm
70 mm
³45 mm
³45 mm
50 mm
1450 mm
360 mm
Pre-installation
12

5.
Ø50 mm
Apply wall covering according to local
regulations.
6. NOTICE
Adjust slot in studs and wall cov-
ering depending on Hand Show-
er and Control Unit placement.
7.
Draw Tubes, Pex Hoses with Protective
Sleeves and Drain Pipes for Control Unit,
Diverter and Drain Unit to the Core
mounting area. Use conduit elbows in kit
to enable the bends.
See section Configuration Requirements
[5] in Chapter Installation Overview [5]
for requirements on maximum lengths
and maximum number of pipe bends.
NOTICE
Picture above is for illustration
purposes only, adjust pipe rout-
ing and bends to local require-
ments.
Pre-installation
13

INSTALL DRAIN
5
1. CAUTION
Plumbing and electrical installa-
tion should be performed ac-
cording to local regulations by a
licensed professional.
IMPORTANT
Do not remove the protective
cover from the Drain unit until af-
ter assembly.
x5
Countersunk Stainless Steel Screw
Choose the 5 holes that fits the noggins
best. There are holes at the distance of
300 mm, 600 mm and then outer cor-
ners and the middle.
2. Next step depends on Shower variant.
Follow steps valid for OS Drain
(Step 3)
3. Valid for OS Drain
³30mm
X
X
Z Z
X
Finished floor height where it is level.
Z
Drain Unit is centered in the shower
space.
4.
Connect Drain Unit to the sewerage sys-
tem as defined by local regulations.
5
Pre-installation
14

1.
NOTICE
Apply lubricant.
CAUTION
Check water tightness to elimi-
nate leakage.
2. NOTICE
Anchors provided by Customer.
Anchor the Drain Piping according to lo-
cal regulations.
Pre-installation
15

INSTALL DIVERTER WALL BRACKET
1.
11
330 mm
x3
Countersunk Stainless Steel Screw
X
Finished floor height where it is level.
Make sure that the Head shower and the
Control unit are centered towards the
cutouts in the Diverter wall bracket.
2.
Anchor the Control Unit and Diverter
Piping according to local regulations.
3. Next step depends on Shower variant.
Follow steps valid
for OS Head Shower
(Prepare OS Head
Shower [17])
Follow steps valid for
3rd party Shower (Pre-
pare 3rd Party Head
Shower [17])
Pre-installation
16