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  9. Oriental motor DRLII Series User manual

Oriental motor DRLII Series User manual

1
Introduction
Before use
Only qualied personnel should work with the product.
Use the product correctly after thoroughly reading the section “Safety precautions”.
The product described in this manual has been designed and manufactured for use
in general industrial machinery, and must not be used for any other purpose. For the
driver’s power supply, use a DC power supply with reinforced insulation on its primary
and secondary sides.
Oriental Motor Co., Ltd. is not responsible for any damage caused through failure to
observe this warning.
Operating manuals for the DRLⅡSeries
Operating manuals for this product are listed below. After reading the following manuals,
keep them in a convenient place so that you can reference them at any time.
•DRLⅡSeries Actuator OPERATING MANUAL
•DRLⅡSeries FLEX Built-in Controller OPERATING MANUAL
(this document)
•CRK Series FLEX Built-in Controller USER MANUAL
The USER MANUAL for this product is common with the CRK Series.
This manual does not come with the product. For details, contact your nearest Oriental
Motor sales oce.
CE Marking
Applicable Standards
EMI EN 55011 group 1 class A, EN 61000-6-4, EN 61800-3
EMS EN 61000-6-2, EN 61800-3
Hazardous substances
The products do not contain the substances exceeding the restriction values of RoHS
Directive (2011/65/EU).
Republic of Korea, Radio Waves Act
Seller and user shall be noticed that this equipment is suitable for electromagnetic
equipments for oce work (Class A) and it can be used outside home.
이 기기는 업무용(A급) 전자파적합기기로서 판매자 또는 사용자는 이 점을 주의하
시기 바라며, 가정외의 지역에서 사용하는 것을 목적으 로 합니다.
Checking the product
Verify that the items listed below are included. Report any missing or damaged items to
the branch or sales oce from which you purchased the product.
•Items supplied with all motor and driver package models
yActuator ................................................................................ 1 unit
yDriver...................................................................................... 1 unit
yCN1 connector (3 pins).................................................... 1 pc.
yCN2 connector cable [1 m (3.3 ft.), 40 pins] ............. 1 pc.
yCN4 connector lead wire [0.6 m (2 ft.), 5 pins] ........ 1 pc.
yOPERATING MANUAL (this document)...................... 1 copy
yOPERATING MANUAL Actuator..................................... 1 copy
•Item supplied with the electromagnetic brake type actuator and driver
package models
yVaristor ..............1 pc.
•Item supplied with the connector-coupled actuator and driver package
models
Applicable product: All models for the DRL20/DRL28 and models of high-resolution
motor for the DRL42/DRL60
yActuator connector leads [0.6 m (2 ft.), 5 pins]....... 1 pc.
HL-14067-3
OPERATING MANUAL
Thank you for purchasing an Oriental Motor product. This Operating Manual describes
product handling procedures and safety precautions.
yPlease read it thoroughly to ensure safe operation.
yAlways keep the manual where it is readily available.
Compact Linear Actuator DRLⅡSeries
Built-in controller type MSIP-REM-OMC-078
Names and functions of parts
•Front side of the driver
POWER LED (green)
Encoder connector (CN5)
Motor connector (CN4)
Power supply connector
(CN1)
C-ERR LED (red)
C-DAT LED (green)
ALARM LED (red)
Data edit connector
(CN3)
Address number
setting switch (SW1)
Function setting
switches (SW2)
I/O signals
connector (CN2)
DIN lever
Name Description
POWER LED (green) This LED is lit while the power is input.
ALARM LED (red)
This LED will blink when an alarm generates (a protective
function is triggered). The type of the generated alarm
can be checked by counting the number of times the LED
blinks.
C-DAT LED (green)
This LED will blink or illuminate steadily when the driver
is communicating with the master station properly via
RS-485 communication.
C-ERR LED (red) This LED will illuminate when a RS-485 communication
error occurs with the master station.
Address number setting
switch (SW1)
This switch is used to set the address number of RS-485
communication.
Function setting switches
(SW2)
No.1 to 3: Sets the baud rate of RS-485 communication.
No.4: Sets the connection destination of RS-485
communication.
Power supply connector
(CN1)
Connects the main power supply (+24 VDC) with the
supplied connector.
I/O signals connector (CN2) Connects I/O signals with the supplied lead wire/
connector assembly.
Data edit connector (CN3) Connects a PC in which the MEXE02 has been installed,
or the OPX-2A.
Actuator connector (CN4) Connects the actuator.
Encoder connector (CN5) Not used.
2
•Upper side of the driver
T
erminal resistor setting switch (SW3)
RS-485 communication
connector (CN6/CN7)
Name Description
Termination resistor setting
switch (SW3)
This switch is used to set the termination resistor (120 Ω)
of RS-485 communication.
RS-485 communication
connector (CN6/CN7) Connects the RS-485 communication cable.
Installation
Location for installation
The actuator and driver has been designed and manufactured to be installed within
another device.
Install it in a well-ventilated location that provides easy access for inspection. The
location must also satisfy the following conditions:
yInside an enclosure that is installed indoors (provide vent holes)
yOperating ambient temperature
Actuator: −10 to +40 °C (+14 to +104 °F) (non-freezing)
Driver: 0 to +40 °C (+32 to +104 °F) (non-freezing)
yOperating ambient humidity 85% or less (non-condensing)
yArea that is free of explosive atmosphere or toxic gas (such as sulfuric gas) or liquid
yArea not exposed to direct sun
yArea free of excessive amount of dust, iron particles or the like
yArea not subject to splashing water (rain, water droplets), oil (oil droplets) or other
liquids
yArea free of excessive salt
yArea not subject to continuous vibration or excessive shocks
yArea free of excessive electromagnetic noise (from welders, power machinery, etc.)
yArea free of radioactive materials, magnetic elds or vacuum
yUp to 1000 m (3300 ft.) above sea level
Installing the driver
zInstallation direction
Use a DIN rail 35 mm (1.38 in.) wide to mount the driver. Provide 50 mm (1.97 in.)
clearances in the horizontal and vertical directions between the driver and enclosure or
other equipment within the enclosure.
Refer to the gure below for the required distances between adjacent drivers when two
or more drivers are installed in parallel.
Be sure to install (position) the driver vertically. When the driver is installed
in any position other than vertical, the heat radiation eect of the driver
will drop.
•LRD503-KD, LRD507-KD
Two or more units can be placed in
contact with each other in the horizontal
direction. Provide a clearance of 50 mm
(1.97 in.) or more in the vertical direction.
50 mm (1.97 in.)
or more
•LRD514-KD
Provide a clearance of 20 mm (0.79 in.)
or more in the horizontal direction, and
50 mm (1.97 in.) or more in the vertical
direction.
20 mm (0.79 in.) or more
50 mm (1.97 in.)
or more
•When using the LRD514-KD in parallel with another driver
Another unit can be placed in contact with the right side of LRD514-KD. Provide a
clearance of 20 mm (0.79 in.) or more on the left side of LRD514-KD where a heat sink is
located.
Heat sink
20 mm (0.79 in.) or more
zInstallation method
Push up the driver’s DIN lever until it locks. Hang the hook at the rear to the DIN rail, and
push in the driver. After installation, x the both sides of the driver with the end plate.
Hook
DIN rail
DIN lever
End plate
Removing from DIN rail
Pull the DIN lever down until it locks using a at tip
screwdriver, and lift the bottom of the driver to remove
it from the rail.Use a force of about 10 to 20 N (2.2 to
4.5 lb.) to pull the DIN lever down to lock it. Excessive
force may damage the DIN lever.
Pin assignments lists
CN1: Power supply connector
Connect using the supplied CN1 connector (3 pins).
Pin No. Name Description
1+24 VDC +24 VDC power supply input
2 GND Power supply GND
3 FG Frame Ground
CN2: I/O signals connector
Connect using the supplied CN2 connector cable.
•Upper ribbon cable
Lead wire
color Pin No. Signal name Description
Brown-1 A1 IN-COM0 Input common
Red-1 A2 START Start input
Orange-1 A3 ALM-RST Alarm reset input
Yellow-1 A4 AWO All windings o input
Green-1 A5 STOP Stop input
Blue-1 A6 M0
Data selection input
Purple-1 A7 M1
Gray-1 A8 M2
White-1 A9 M3
Black-1 A10 M4
Brown-2 A11 M5
Red-2 A12 HOME/P-PRESET Return-to-home/position preset
input
Orange-2 A13 FWD Forward input
Yellow-2 A14 RVS Reverse input
Green-2 A15 +LS +Limit sensor input
Blue-2 A16 −LS −Limit sensor input
3
Lead wire
color Pin No. Signal name Description
Purple-2 A17 HOMES Mechanical home sensor input
Gray-2 A18 SLIT Slit sensor input
White-2 A19 N.C. Not used
Black-2 A20 IN-COM1 Sensor input common
•Lower ribbon cable
Control output 1 to 4 settings can be changed using the“OUT1to OUT4 signal mode
selection” parameters.
Lead wire
color Pin No. Signal name Description
Brown-3 B1 MOVE+ Motor moving output
Red-3 B2 MOVE−
Orange-3 B3 ALM+ Alarm output
Yellow-3 B4 ALM−
Green-3 B5 OUT1+ Control output 1 (initial value: AREA)
Blue-3 B6 OUT1−
Purple-3 B7 OUT2+ Control output 2 (initial value: READY)
Gray-3 B8 OUT2−
White-3 B9 OUT3+ Control output 3 (initial value: WNG)
Black-3 B10 OUT3−
Brown-4 B11 OUT4+ Control output 4 (initial value: HOME-P)
Red-4 B12 OUT4−
Orange-4 B13 N.C. Not used
Yellow-4 B14 N.C. Not used
Green-4 B15 PLS-OUT+ Pulse output (Line driver output)
Blue-4 B16 PLS-OUT−
Purple-4 B17 DIR-OUT+ Direction output (Line driver output)
Gray-4 B18 DIR-OUT−
White-4 B19 GND GND
Black-4 B20 N.C. Not used
CN4: Actuator connector
Connect using the supplied CN4 connector
cable (5 pins). Pin No. Description
1 Blue motor lead
2 Red motor lead
3 Orange motor lead
4 Green motor lead
5 Black motor lead
CN6/7: RS-485 communication connector
Connect this cable if you want to control your product via RS-485 communication.
Pin No. Signal name Description
1 N.C. Not used
2 GND GND
3 TR+ RS-485 communication signal (+)
4 N.C. Not used
5 N.C. Not used
6 TR− RS-485 communication signal (−)
7 N.C. Not used
8 N.C. Not used
Setting the switches
Be sure to turn o the driver power before setting the switches. If the
switches are set while the power is still on, the new switch settings will not
become eective until the driver power is cycled.
Address number
Set the address number using the
address number setting switch (SW1) and
“communication axis number” parameter.
Factory setting: 0 (address number 0)
A
ddress number
setting switch (SW1)
SW1 Address number SW1 Address number
0 0 8 8
1 1 9 9
2 2 A 10
3 3 B 11
4 4 C 12
5 5 D 13
6 6 E 14
7 7 FSetting value of “communication
axis number” parameter *
* The default value of the “communication axis number” parameter is “15.”Set the
“communication axis number” parameter using the OPX-2A or MEXE02.
Setting the connection destination
Set the connection destination of RS-485 communication using position No.4 of the
function setting switch (SW2).
Factory setting: OFF (network converter)
SW2-No.4 Connection destination
Function setting
switch (SW2-No.4)
ON General master device
OFF Network converter
Baud rate
Set the baud rate using Nos. 1 to 3 of the
function setting switch (SW2) to.
Factory setting: All ON (625,000 bps)
Function setting
switches
(SW2-Nos.1 to 3)
Baud rate (bps) SW2-No.3 SW2-No.2 SW2-No.1
9600 OFF OFF OFF
19200 OFF OFF ON
38400 OFF ON OFF
57600 OFF ON ON
115,200 ON OFF OFF
250,000 ON OFF ON
312,500 ON ON OFF
625,000 ON ON ON
Termination resistor
Set the Termination resistor for RS-485
communication (120 Ω) using the Termination
resistor setting switch (SW3).
Factory setting: OFF
(Termination resistor disabled) ON
OFF
Terminal resistor
setting switch (SW3)
SW3 Termination resistor (120 Ω)
OFF Disabled
ON Enabled
4
yUnauthorized reproduction or copying of all or part of this manual is prohibited.
yOriental Motor shall not be liable whatsoever for any problems relating to industrial
property rights arising from use of any information, circuit, equipment or device
provided or referenced in this manual.
yCharacteristics, specications and dimensions are subject to change without notice.
yWhile we make every eort to oer accurate information in the manual, we welcome
your input. Should you nd unclear descriptions, errors or omissions, please contact the
nearest oce.
yand are registered trademark or trademark of Oriental Motor
Co., Ltd., in Japan and other countries.
© Copyright ORIENTAL MOTOR CO., LTD. 2012
Published in February 2018
T
echnical Support Tel:(800)468-3982
8:30
A.M. to 5:00 P.M., P.S.T. (M-F)
7:30
A.M. to 5:00 P.M., C.S.T. (M-F)
www
.orientalmotor.com
Schiessstraße 44, 40549 Düsseldor
f, Germany
T
echnical Support Tel:00 800/22 55 66 22
www
.orientalmotor.de
T
el:01256-347090
www
.oriental-motor.co.uk
T
el:01 47 86 97 50
www
.orientalmotor.fr
T
el:02-93906346
www
.orientalmotor.it
T
el:+55-11-3266-6018
www
.orientalmotor.com.br
• Please contact your nearest Oriental Motor oce for further information.
4-8-1Higashiueno
,Taito-ku,Tokyo 110-8536
Japan
T
el:03-6744-0361
www
.orientalmotor.co.jp
Tel:0800-060708
www.orientalmotor.com.tw
Singapore
Tel:1800-8420280
www.orientalmotor.com.sg
Tel:1800-806161
www.orientalmotor.com.my
Korea
Tel:080-777-2042
www.inaom.co.kr
Tel:1800-888-881
www.orientalmotor.co.th
Tel:400-820-6516
www.orientalmotor.com.cn
Tel:+91-80-41125586
www.orientalmotor.co.in
Hong Kong Branch
Tel:+852-2427-9800
Safety precautions
The precautions described below are intended to prevent danger or injury to the user
and other personnel through safe, correct use of the product. Use the product only after
carefully reading and fully understanding these instructions.
Handling the product without observing the instructions that accompany a“Warning”
symbol may result in serious injury or death.
General
yDo not use the product in explosive or corrosive environments, in the presence of
ammable gases, locations subjected to splashing water, or near combustibles. Doing
so may result in re or injury.
yAssign qualied personnel the task of installing, wiring, operating/controlling,
inspecting and troubleshooting the product. Failure to do so may result in re, injury
or damage to equipment.
yThe actuator will lose its holding torque when its excitation or the power supply is
turned o. Take measures to keep the moving part in position if the product is used
in vertical operations such as elevator applications. Failure to provide such measures
may cause the moving parts to fall, resulting in injury or damage to equipment.
yDo not use the brake mechanism of the actuator with an electromagnetic brake for
stopping or for safety purposes. The electromagnetic brake is used for the purpose to
hold the moving part and actuator in position. Failure to do so may result in injury or
damage to equipment.
yWith certain types of alarms (protective functions), the actuator may stop when the
alarm generates and the holding torque will be lost as a result. This may result in injury
or damage to equipment.
yWhen the alarm is generated, rst remove the cause and then clear the alarm.
Continuing the operation without removing the cause of the problem may cause
malfunction of the actuator and driver, leading to injury or damage to equipment.
Connection
yKeep the input power voltage of the driver within the specied range. Failure to do so
may result in re.
yFor the driver power supply, use a DC power supply with reinforced insulation on its
primary and secondary sides. Failure to do so may result in electric shock.
yConnect the cables securely according to the wiring diagram. Failure to do so may
result in re.
yDo not forcibly bend, pull or pinch the cable or lead wire. Doing so may cause re.
Repetitive stress or overstress on the connection part may cause damage to the
product.
Operation
yTurn o the driver power in the event of a power failure. Or the actuator may suddenly
start when the power is restored and this may cause injury or damage to equipment.
yDo not turn the excitation to o while the actuator operates. The actuator will stop
and lose its holding power. Doing so may result in injury or damage to equipment.
yCongure an interlock circuit using a sequence program so that when a RS-485
communication error occurs, the entire system including the driver will operate on the
safe side.
Repair, disassembly and modication
yDo not disassemble or modify the actuator and driver. This may cause injury. Refer
all such internal inspections and repairs to the branch or sales oce from which you
purchased the product.
Handling the product without observing the instructions that accompany a“Caution”
symbol may result in injury or property damage.
General
yDo not use the actuator and driver beyond its specications. Doing so may result in
injury or damage to equipment.
yKeep your ngers and objects out of the openings in the actuator and driver. Failure to
do so may result in re or injury.
yDo not touch the actuator and driver while operating or immediately after stopping.
The actuator and driver may be hot and cause skin burn(s).
Transportation
yDo not hold the moving part (screw shaft) of the actuator, cable or lead wire. This may
cause injury.
Installation
yInstall the actuator and driver in the enclosure. Failure to do so may cause injury.
yKeep the area around the actuator and driver free of combustible materials. Failure to
do so may result in re or skin burn(s).
yProvide a cover over the moving part (screw shaft) of the actuator. Failure to do so may
result in injury.
Connection
yThe power supply connector (CN1), I/O connector (CN2), data edit connector (CN3)
and RS-485 communication connector (CN6/CN7) of the driver are not electrically
insulated. When grounding the positive terminal of the power supply, do not connect
any equipment (PC, etc.) whose negative terminal is grounded. Doing so may cause
the driver and PC to short, damaging both.
yWhen connecting, check the indication of the driver case and pay attention to the
polarity of the power supply. Reverse-polarity connection may cause damage to
the driver. The power supply circuit and the RS-485 communication circuit are not
insulated. Therefore, when controlling multiple drivers via RS-485 communication,
the reverse polarity of the power supply will cause a short circuit and may result in
damage to the drivers.
Operation
yUse a actuator and driver only in the specied combination. An incorrect combination
may cause a re.
yProvide an emergency stop device or emergency stop circuit external to the
equipment so that the entire equipment will operate safely in the event of a system
failure or malfunction. Failure to do so may result in injury.
yBefore supplying power to the driver, turn all control input to the driver to OFF.
Otherwise, the actuator may suddenly start when the power is turned on and it may
cause injury or damage to equipment.
ySet a suitable speed and acceleration/deceleration rate. Improper setting may cause
loss of the motor synchronism of the actuator and moving the load to an unexpected
direction, which may result in injury or damage to equipment.
yDo not touch the moving part (screw shaft) of the actuator while operating. This may
cause injury.
yBefore moving the moving part (screw shaft) of the actuator directly by the hands,
conrm that the power supply or actuator excitation is turned o and the actuator
current is cut o. Failure to do so may result in injury.
yThe actuator surface temperature may exceed 70 °C (158 °F) even
under normal operating conditions. If the operator is allowed to
approach the running actuator, attach a warning label as shown
below in a conspicuous position. Failure to do so may result in skin
burn(s). Warning label
yImmediately when trouble has occurred, stop running and turn o the driver power.
Failure to do so may result in re or injury.
yStatic electricity may cause the driver to malfunction or suer damage. Do not touch
the driver while the driver power is on. Always use an insulated screwdriver to adjust
the driver switches.
Disposal
yTo dispose of the actuator or driver, disassemble it into parts and components as
much as possible and dispose of individual parts/components as industrial waste. If
you have any question, contact your nearest Oriental Motor branch or sales oce.

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