Oriental motor Flex rk ii series User manual

HM-60088

Data setter OPX-2A

RKⅡSeries

Built-in Controller Type

OPERATING MANUAL

Thank you for purchasing an Oriental Motor product.

This Operating Manual describes product handling procedures and safety precautions.

•Please read it thoroughly to ensure safe operation.

•Always keep the manual where it is readily available.

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Table of contents

1 Safety precautions ...............................3

2 Introduction ..........................................4

3 Preparation ..........................................5

3.1 Checking the product ..............................5

3.2 Names and functions of parts .................5

3.3 How to read the display ...........................6

3.4 How to read the LED indicators...............6

3.5 Types of operation modes .......................6

3.6 Basic operations of the OPX-2A .............7

3.7 Edit lock function .....................................8

3.8 Rewriting the driver’s non-volatile

memory ...................................................9

4 Installation and connection of the

OPX-2A .............................................10

4.1 Location for installation ..........................10

4.2 Installation method ................................10

4.3 Connecting to the driver ........................11

4.4 Error display on OPX-2A screen ...........11

5 Screen transitions ..............................12

6 Monitor mode ....................................18

6.1 Overview of the monitor mode ..............18

6.2 Operation in the monitor mode ..............18

6.3 Monitor items .........................................19

7 Data mode .........................................23

7.1 Operation in the data mode ...................23

7.2 Setting items .........................................24

7.3 Setting example .....................................25

7.4 Initialization of the selected operation

data .......................................................26

7.5 Initialization of all operation data ...........26

8 Parameter mode ................................27

8.1 Operation in the parameter mode .........27

8.2 Setting example .....................................28

8.3 Parameter list ........................................29

Operation data ...............................................29

Parameters .....................................................30

8.4 Initializing parameters ...........................35

9 Test mode ..........................................36

9.1 Overview of the test mode.....................36

9.2 Operation in the test mode ....................37

9.3 Direct I/O test ........................................37

9.4 JOG operation .......................................38

9.5 Data select operation ............................39

9.6 Return-to-home operation .....................39

9.7 Presetting the position ...........................39

9.8 Presetting the encoder counter .............39

9.9 Teaching ................................................40

10 Copy mode .......................................41

10.1 Overview of the copy mode ..................41

10.2 Operation in the copy mode .................42

10.3 Downloading to the driver .....................42

10.4 Uploading to the OPX-2A .....................43

10.5 Verifying data ........................................43

10.6 Initializing driver data............................44

Safety precautions

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1 Safety precautions

The precautions described below are intended to prevent danger or injury to the user and other personnel through safe,

correct use of the product. Use the product only after carefully reading and fully understanding these instructions.

Also read the “Safety precautions” sections in the operating manuals that came with the product you are combining

with the OPX-2A.

Handling the product without observing the instructions that accompany a “Warning”

symbol may result in serious injury or death.

Handling the product without observing the instructions that accompany a “Caution”

symbol may result in injury or property damage.

Note

The items under this heading contain important handling instructions that the user should

observe to ensure safe use of the product.

General

•Do not use the product in explosive or corrosive environments, in the presence of ﬂammable gases, locations

subjected to splashing water, or near combustibles. Doing so may result in ﬁre, electric shock or injury.

•Assign qualiﬁed personnel the task of installing, wiring, operating/controlling, inspecting and troubleshooting the

product. Failure to do so may result in ﬁre, electric shock or injury.

•When the driver’s protection function is triggered, ﬁrst remove the cause and then clear the protection function.

Continuing the operation without removing the cause of the problem may cause malfunction of the motor and

driver, leading to injury or damage to equipment.

Repair, disassembly and modiﬁcation

•Do not disassemble or modify the data setter. This may cause electric shock or injury. Refer all such internal

inspections and repairs to the branch or sales ofﬁce from which you purchased the product.

General

•Do not use the motor and driver beyond their speciﬁcations, or electric shock, injury or damage to equipment may

result.

Operation

•Provide an emergency stop device or emergency stop circuit external to the equipment so that the entire equipment

will operate safely in the event of a system failure or malfunction. Failure to do so may result in injury.

Disposal

•To dispose of the data setter, disassemble it into parts and components as much as possible and dispose of

individual parts/components as industrial waste.

Introduction

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2 Introduction

Only qualiﬁed personnel should work with the product. Use the product correctly after thoroughly reading the section

"1 Safety precautions" on page 3.

The product described in this manual has been designed and manufactured for use in general industrial machinery,

and must not be used for any other purpose. Oriental Motor Co., Ltd. is not responsible for any damage caused

through failure to observe this warning.

Overview of the product

The OPX-2A is a data setter that lets you set operating data and parameters, perform monitoring, etc.

So that the OPX-2A is used correctly and safely, thoroughly read the "RKⅡ Series FLEX Built-in Controller type

USER MANUAL" and understand the basic operating procedures and other details of the driver.

Features of OPX-2A

The OPX-2A can be used to save data in addition to setting of operation data and parameters.

There are four destinations (data banks) to save data.

OPX-2A

Data bank 1

Data bank 0

Data bank 2

Data bank 3

Driver

Set operation data and

parameters.

Up to 4 sets of operation data

and parameters can be saved.

Copy one set

to the driver.

The OPX-2A can be used for the following purposes:

•Set driver operation data and parameters

•Monitor the operating status of the motor

•The data and parameters set in the driver can be saved to the OPX-2A.

•The data and parameters saved in the OPX-2A can be copied to another driver connected to the OPX-2A.

Specications

Connection Mini DIN, 8 pins

External dimensions 96 (W)×72 (H)×21.5 (D) mm

[3.78 (W)×2.83 (H)×0.85 (D) in.]

Cable length 5 m (16.4 ft.)

Mass 0.25 kg (8.8 oz)

Hazardous substances

The products do not contain the substances exceeding the restriction values of RoHS Directive (2011/65/EU).

Preparation

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3 Preparation

This chapter explains the items you should know before using the OPX-2A.

3.1 Checking the product

Verify that the items listed below are included. Report any missing or damaged items to the branch or sales ofﬁce

from which you purchased the product.

•Data setter OPX-2A......................................1 unit

•OPERATING MANUAL (CD-ROM) ..........1 pc.

•Information ...................................................1 copy

3.2 Names and functions of parts

Display

This area shows the motor position,

operation data, parameters, alarms, etc.

LED indicators

These LED indicators are used to indicate

the operation mode of the OPX-2A and

the driver status.

Use this button to select data or change

the displayed item or move to the lower

level.

Use this button to change the operation

mode or move to the upper level.

Use these buttons to change the selected item or set data and parameters.

Use these buttons to increase or decrease the value

or change the selected item.

Use these buttons to navigate through each data

or parameter to a desired digit.

Notation

In this manual, keys are denoted by symbols, such as .

In ﬁgures, a simpliﬁed illustration of the display and LED indicators is used, as shown below.

Preparation

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3.3 How to read the display

The display consists of 7-segment LEDs. (The number “5” and alphabet “S” are the same.)

1234567890

• Numbers

• Signes

• Alphabets

B C D E F G H I J K L

M N O P Q R S T U V W Y

3.4 How to read the LED indicators

When the operation mode is changed or an alarm or warning generates, a corresponding LED will be lit. While

the motor is operating or the edit lock function is enabled, the condition is also indicated by the illumination of a

corresponding LED.

Lit in the copy mode

Lit in the test modeLit in the parameter mode

Lit in the data mode

Lit in the monitor mode

Lit when an alarm is present

Lit when a warning is present

Lit while the motor is operating Not used

Lit when the edit lock function is

enabled

Not used

3.5 Types of operation modes

The OPX-2A has multiple operation modes. The operation

mode will change every time the key is pressed.

The display starts in the monitor mode when the power is

turned on.

When the operation mode is changed, the LED indicator

corresponding to the previous mode will turn off and the one

corresponding to the new mode will be lit. Identify the current

operation mode based on the LED indicator currently lit.

Monitor mode

(MON)

Copy mode

(COPY)

Test mode

(TEST) Parameter mode

(PAR)

Data mode

(DATA)

The mode changes

every time the key

is pressed.

Preparation

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3.6 Basic operations of the OPX-2A

Use the six keys to set data and operate the motor.

Operation ow

The OPX-2A is operated according to the ﬂow shown below.

Level 2: Item selection screen Level 3Level 1: Top screen in each mode

toUse

navigate through

the modes.

to moveUse

to the upper level.

to moveUse

to the lower level.

toUse

move to the

previous item.

toUse

move to the

next item.

1. Use the key to select a desired operation mode appropriate for your intended operation.

Example: If you want to use a function in the test mode, press the key to select the test mode (indicated by

a lit “TEST” LED). The top screen of the test mode is displayed.

2. Press the key to move to the lower level.

3. Use the keys to select a desired item.

4. To move to the lower level, press the key. To return to the previous level, press the key.

As explained above, use the key to navigate through the levels and use the keys to select a desired

item. This is the basic operation ﬂow.

Note If the key on the OPX-2A is pressed while internal processing is being performed, the top

screen will not change to any of its sub-screens and “mEm-bUSY” will be shown on the display.

Be sure to wait until all internal processing is completed, before pressing the key.

Preparation

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How to input values

As an example, how to change “+30” to “−100” is explained.

Basic operations

•Use the keys to increase/decrease the value or change the sign.

Use the keys to move to the digit you want to edit.

•If positive and negative values are differentiated, each value is preceded by a sign.

•You can edit the digit currently blinking.

1. First, change the 10’s place from “3” to “0”.

Press the key once to move to the 10’s digit you want to edit.

Confirmed

Once

3 times

Once

2. Press the key three times to change the value to “0”.

3. Next, change the 100’s place from “0” to “1”.

Press the key once to move to the 100’s digit you want to edit.

4. Press the key once to change the value to “1”.

5. Next, change the sign.

Press the key once to move to the sign digit you want to edit.

6. Press the or key once to change the sign to “−”.

7. After all digits have been changed, press the key to

conﬁrm the value.

All digits comprising the value blink for approx. 2 seconds.

Note If the value you have input is outside the setting range, “Error” will be displayed for 1 second.

If this error display appears, input a different value that falls within the setting range.

3.7 Edit lock function

Enable the edit lock function if you want to prevent operation data and parameters from being edited or cleared.

Operation data and parameters cannot be changed or deleted while the edit lock function is enabled.

•Setting the edit lock function

In the top screen of each operation mode, press the key for at

least 5 seconds.

The display will show “LocK” and the edit lock function will be

enabled.

The “LOCK” LED in the LED indicator area will also be lit.

"LOCK" lit

•Canceling the edit lock function

Again in the top screen of each operation mode, press the key

for at least 5 seconds.

The display will show “UnLocK” and the edit lock function will be

cancelled.

The “LOCK” LED in the LED indicator area will turn off.

Preparation

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3.8 Rewriting the driver’s non-volatile memory

Operation data and parameters are saved to the driver’s non-volatile memory. The non-volatile memory can be

rewritten approx. 100,000 times. The non-volatile memory will be rewritten after one of the following operations is

performed:

•Edit any operation data or parameter

•Download data from the OPX-2A to the driver

•Initialize driver operation data and parameters

Installation and connection of the OPX-2A

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4 Installation and connection of the

OPX-2A

4.1 Location for installation

The OPX-2A is designed and manufactured for installation in equipment. Install it in a well-ventilated location that

provides easy access for inspection. The location must also satisfy the following conditions:

•Inside an enclosure that is installed indoors (provide vent holes)

•Operating ambient temperature 0 to +40 °C (+32 to +104 °F) (non-freezing)

•Operating ambient humidity 85% or less (no condensation)

•Area that is free of explosive atmosphere or toxic gas (such as sulfuric gas) or liquid

•Area not exposed to direct sun

•Area free of excessive amount of dust, iron particles or the like

•Area not subject to splashing water (rain, water droplets), oil (oil droplets) or other liquids

•Area free of excessive salt

•Area not subject to continuous vibration or excessive shocks

•Area free of excessive electromagnetic noise (from welders, power machinery, etc.)

•Area free of radioactive materials, magnetic ﬁelds or vacuum

•1000 m (3300 ft.) or less above sea level

4.2 Installation method

Using a metal plate of 1 to 3 mm (0.04 to 0.12 in.) in thickness, insert the OPX-2A into the mounting hole from the

front side and securely afﬁx the OPX-2A.

92+0.8

0 (3.62 )

+0.031

68+0.7

(2.68 )

+0.028

• Dimension of mounting hole [mm (in.)]

Removing method

Press all of the four hooks provided on top and bottom of the OPX-2A. In

this condition, press the OPX-2A forward to release. Hook

Installation and connection of the OPX-2A

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4.3 Connecting to the driver

Plug the connector attached to the end of the OPX-2A cable

into the data edit connector (CN4) on the driver, and then turn

on the power to the driver. Data edit connector

(CN4)

Driver

Note

•When operation data and parameters are set on the OPX-2A, they will be stored in the driver.

Once stored in the driver, the data will not be cleared even after the OPX-2A is disconnected

from the driver.

•Turning on the power to the driver will also turn on the power to the OPX-2A. Turning off the

driver power will turn off the OPX-2A power.

•Turn off the driver power before connecting or disconnecting the OPX-2A cable.

4.4 Error display on OPX-2A screen

The following error message is displayed on the OPX-2A screen.

Error display Description Remedial action

A communication error occurred

between the OPX-2A and driver.

•Check if the OPX-2A is connected securely.

•Check if the OPX-2A cable is disconnected or

damaged.

•The OPX-2A or the communication part of the driver

may have damaged. Contact your nearest Oriental

Motor sales ofﬁce.

Screen transitions

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5 Screen transitions

Operation number

Selected number

Warning

Direct I/O monitor

Driver temperature

Speed

Command position

Encoder counter

Monitor mode

Top screen

Input monitor

Sensor monitor

Output monitor

Warning record 1

(latest)

Warning record 10

(oldest)

Clear warning records

Alarm

Alarm record 1

(latest)

Alarm record 10

(oldest)

Alarm reset

Clear alarm records

Processing is

in progress

(blinking display)

Processing is

in progress

(blinking display)

Processing is

in progress

(blinking display)

In the lower level except the top screen,

key to return to the previous level.press the

Screen transitions

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Note

•There are the following restrictions while the edit lock function is effective.

• Data mode, parameter mode: Although they are displayed on the screen, they are unable to operate.

• Clearing the alarm and warning records, clear data, position preset, encoder counter preset, teaching, copy

mode: They are not displayed on the screen.

•When the HMI input is OFF, you can operate all functions of the monitor mode, uploading and veriﬁcation of

the copy mode, and viewing of the parameter mode.

Operation data

No.0

Operation data

No.63

Data mode to Parameter mode

Positioning mode

Position

Operating speed

Operating mode

Dwell time

Sequential

positioning

Acceleration

Deceleration

Clear data Clear

Single

Link2

Link

Processing is in progress

(blinking display)