Oriental motor DSC Series User manual

HP-5077-5
AC Speed Controller
DSC Series For Electromagnetic Brake Motor
OPERATING MANUAL
Thank you for purchasing an Oriental Motor product.
This Operating Manual describes product handling procedures and safety precautions.
• Please read it thoroughly to ensure safe operation.
• Always keep the manual where it is readily available.

−2−
Table of contents
1 Introduction ......................................................... 3
1.1 Before using the product......................................3
1.2 Related operating manuals..................................3
2 Safety precautions ............................................. 4
3 Preparation........................................................... 5
3.1 Checking the product............................................5
3.2 How to identify the product model..................5
3.3 Information about nameplate............................ 5
3.4 Products possible to combine............................6
3.5 Names and functions of parts.............................8
4 Installation ............................................................ 9
4.1 Installation location................................................9
4.2 Installing the speed controller............................9
4.3 Installing the capacitor........................................10
5 Connection.........................................................11
5.1 Connecting the AC power supply and
capacitor...................................................................11
5.2 Connecting the motor and speed
controller ..................................................................12
5.3 Grounding................................................................12
5.4 Connecting the control DC power supply
and I/O signals........................................................13
5.5 Connection example for I/O signals and
programmable controller...................................15
6 Operation ............................................................16
6.1 Power ON..................................................................16
 Test operation ............................................................ 17
6.2 Starting, stopping .................................................17
6.3 Setting the rotation speed.................................18
 Setting method using the operation panel .... 18
 Remote setting method ......................................... 19
6.4 Setting the acceleration time and
deceleration time ..................................................19
6.5 Motor rotation direction.....................................20
6.6 Timing chart ............................................................20
6.7 Operating cycle......................................................21
 Limitation in vertical drive..................................... 21
6.8 Brake current...........................................................21
6.9 Operating in vertical direction .........................22
 Notes about vertical drive ..................................... 22
 Conditions for vertical drive.................................. 22
6.10 Operating at two or more speeds
(multi-speed operation)......................................23
6.11 Adjusting the rotation speed of two or
more motors by a single setting device
(multi-motor control)...........................................24
7 Function...............................................................25
7.1 Functions list ...........................................................25
7.2 Operation panel transitions...............................26
7.3 Items that can be monitored ............................28
7.4 Setting the operation data.................................28
7.5 Setting the parameters .......................................29
 Parameter list.............................................................. 29
 Display of the rotation speed............................... 30
 How to calculate the speed reduction ratio
when displaying the conveyor transfer
speed............................................................................. 30
 Limits the setting range of the rotation
speed............................................................................. 30
 Stop mode selection................................................ 31
 Setting the deceleration control ......................... 31
 Description of I/O signals that can be
assigned ....................................................................... 32
7.6 Releasing operation of electromagnetic
brake ..........................................................................32
7.7 Prohibiting data editing......................................32
8 Alarms...................................................................33
8.1 Alarms........................................................................33
8.2 Warnings...................................................................35
9 Troubleshooting ...............................................36
10 Maintenance and inspection .......................37
10.1 Inspection ................................................................37
10.2 Warranty ...................................................................37
10.3 Disposal.....................................................................37
11 Cable and peripheral equipment
(sold separately)................................................38
12 Regulations and standards ...........................39
12.1 UL Standards, CSA Standards............................39
12.2 CE Marking...............................................................39
12.3 RoHS Directive........................................................39
12.4 Republic of Korea, Radio Waves Act ...............39
12.5 Conformity to the EMC Directive.....................40
13 Specications.....................................................42
13.1 Specications..........................................................42
13.2 General specications..........................................42

Introduction
−3−
1 Introduction
1.1 Before using the product
Only qualied personnel of electrical and mechanical engineering should work with the product.
Use the product correctly after thoroughly reading the section "2 Safety precautions." In addition, be sure to observe the
contents described in warning, caution, and note in this manual.
The product described in this manual has been designed and manufactured to be incorporated in general industrial
equipment. Do not use for any other purpose.
Oriental Motor Co., Ltd. is not responsible for any damage caused through failure to observe this warning.
1.2 Related operating manuals
Operating manuals are not included with the product. Download from Oriental Motor Website Download Page or
contact your nearest Oriental Motor sales oce.
Operating manual name Operating manual number
Speed controller DSC Series For Electromagnetic Brake Motor
OPERATING MANUAL (this document) HP-5077
Motor
SCM Motor OPERATING MANUAL HM-9421
SCM Motor Right Angle Shaft Hypoid Gear JH/JL Gearhead
OPERATING MANUAL HM-9423

Safety precautions
−4−
2 Safety precautions
The precautions described below are intended to prevent danger or injury to the user and other personnel through safe,
correct use of the product. Use the product only after carefully reading and fully understanding these instructions.
WARNING
Handling the product without observing the instructions that accompany a "Warning" symbol
may result in serious injury or death.
CAUTION
Handling the product without observing the instructions that accompany a "Caution" symbol
may result in injury or property damage.
Note The items under this heading contain important handling instructions that the user should
observe to ensure safe use of the product.
Explanation of graphic symbols
Indicates "prohibited" actions that must not be
performed. Indicates "compulsory" actions that must be performed.
WARNING
• Do not use the product in explosive or corrosive environments, in the presence of ammable gases, in places subjected to splashing
water, or near combustibles. Doing so may result in re, electric shock or injury.
• Do not transport, install the product, perform connections or inspections when the power is on. Always turn o the power before
carrying out these operations. Accidental contact may result in electric shock.
• Do not use the brake mechanism of the electromagnetic brake motor as a safety brake. Doing so may result in injury or damage to
equipment.
• The terminals on the speed controller front panel marked with symbol indicate the presence of high voltage. Do not touch the
CN1, CN2 and CN3 while the power is supplied. Doing so may result in re or electric shock.
• Do not touch the connector of the speed controller immediately after the power is turned o (for a period of 1 minute). Doing so may
result in electric shock.
• Do not touch the speed controller when conducting insulation resistance measurement or dielectric strength test. Accidental contact
may result in electric shock.
• Do not disassemble or modify the speed controller. Doing so may result in electric shock or injury.
• Only qualied and educated personnel should be allowed to perform installation, connection, operation and inspection/
troubleshooting of the product. Handling by unqualied and uneducated personnel may result in re, electric shock, injury or damage
to equipment.
• Use an electromagnetic brake motor in an application of vertical drive such as elevating equipment. If a motor without an
electromagnetic brake is used, the moving part may drop. This may result in injury or damage to equipment.
• Install the speed controller in an enclosure. Failure to do so may result in electric shock or injury.
• For the AC power supply voltage of the speed controller, use the same power supply voltage as the motor specication. Failure to do so
may result in re or damage to equipment.
• The speed controller has no built-in fuse for overcurrent protection. Be sure to connect a device for fuse in the AC power supply line.
Failure to do so may result in re.
• Securely connect and ground in accordance with the connection diagram. Failure to do so may result in re or electric shock.
• Be sure to observe the specied cable sizes. Failure to do so may result in re.
• Insulate the connection terminals of the included capacitor using the included capacitor cap. Accidental contact may result in electric
shock.
• When using the motor in vertical drive (elevating application), provide a safety device to the equipment side in order to prevent a load
from dropping. Failure to do so may result in injury or damage to equipment.
• When using the motor in vertical drive (elevating application), do not turn the FREE input ON. The holding power of the
electromagnetic brake will be lost, causing personal injury or damage to equipment.
• When using the motor in vertical drive (elevating application), be sure to check the load condition before operating. If a load exceeding
the condition that can operate the motor is applied, the load may drop. This may result in injury or damage to equipment.
• Use a motor and speed controller only in the specied combination. Failure to do so may result in re, electric shock or damage to
equipment.
• Always turn o the power before performing maintenance or inspection. Failure to do so may result in electric shock.
CAUTION
• Do not use the speed controller beyond its specications. Doing so may result in electric shock, injury or damage to equipment.
• Keep the area around the speed controller free of combustible materials. Failure to do so may result in re or a skin burn(s).
• Do not leave anything around the speed controller that would obstruct ventilation. Doing so may result in damage to equipment.
• Do not wire the electromagnetic contactor or power relay between the motor and speed controller. To switch the rotation direction using the
electromagnetic contactor may cause damage to equipment.
• If an alarm of the speed controller is generated, remove the cause before resetting the alarm. Failure to do so may result in injury or
damage to equipment.
• Securely install the speed controller to the mounting plate or DIN rail. Inappropriate installation may cause the speed controller to
drop, resulting in injury or equipment damage.
• Provide an emergency-stop device or emergency-stop circuit external to the equipment so that the entire equipment will operate
safely in the event of a system failure or malfunction. Failure to do so may result in injury.
• Be sure to ground the speed controller to prevent it from being damaged by static electricity. Failure to do so may result in re or
damage to equipment.
• If abnormal conditions occurred, stop the operation immediately and turn o the speed controller power. Failure to do so may result in
re, electric shock or injury.

Preparation
−5−
3 Preparation
This section explains the items you should check, as well as the name and function of each part.
3.1 Checking the product
Verify that the items listed below are included.
Report any missing or damaged items to the branch or sales oce from which you purchased the product.
The model name purchased means the set of the speed controller and capacitor. Verify the model name shown on the
package label.
Refer to "3.4 Products possible to combine" on p.6 for combinations of the motor and capacitor.
Speed controller ........................................................ 1 unit Capacitor..............................................1 piece
 Instructions and Precautions for Safe Use ....... 1 copy Capacitor cap...................................... 1 piece
3.2 How to identify the product model
DSCD 25 JA M
①②③ ④
①Speed controller type DSCD: DSC Series speed controller
②Output power 6: 6 W 15: 15 W 25: 25 W
40: 40 W 60: 60 W 90: 90 W
③Power supply voltage JA: Single-phase 100 VAC JC: Single-phase 200 VAC
UA:Single-phase 110/115 VA EC:Single-phase 220/230 VAC
④Additional function M: Electromagnetic brake type
3.3 Information about nameplate
The gure shows an example.
The position describing the information may vary depending on the product.
•Speed controller •Motor
Speed controller specications
Manufacturing date
Speed controller model
Serial number
SPEED CONTROLLER
MODEL
ORIENTAL MOTOR CO.,LTD.
TOKYO 110-8536 JAPA N
MADE IN XXXXX
MODEL
SPEED CONTROL
MOTOR
ORIENTAL MOTOR CO.,LTD.
TOKYO 110-8536 JAPA NMADE IN XXXXX
фսդ͹ؠ଍૴ڑ࠵Ԉߑ
Ӳଭ֌դ͹Бސ௛ଇ߼ڔѫ Ӳଭ֪͹ޙߎ
ଋࢽґܔ͹ࢽґܔ
Motor model
Motor specications
Serial number
Manufacturing
date

Preparation
−6−
3.4 Products possible to combine
Be sure to match the output power and power supply voltage when combining a motor and speed
controller Also use a capacitor in the specied combination.
The box (o) in the model name indicates the number representing the gear ratio.
󱯎
󱯐
Motor
󱯒
Gearhead
󱯔
󱯖
Speed controller
󱯘
Capacitor
 Parallel shaft gearhead GV gearhead
Output
power Power supply voltage
Speed control motor Speed controller
Model*Component products model*Model Component products model
1 2 3 4 5 6
6 W
Single-phase 100 VAC SCM26JAM-oSCM26GV-JAM
2GVoB
DSCD6JAM
DSC-MU
CH35FAUL2
Single-phase 200 VAC SCM26JCM-oSCM26GV-JCM DSCD6JCM CH08BFAUL
Single-phase 110/115 VAC SCM26UAM-oSCM26GV-UAM DSCD6UAM CH25FAUL2
Single-phase 220/230 VAC SCM26ECM-oSCM26GV-ECM DSCD6ECM CH06BFAUL
15 W
Single-phase 100 VAC SCM315JAM-oSCM315GV-JAM
3GVoB
DSCD15JAM CH55FAUL2
Single-phase 200 VAC SCM315JCM-oSCM315GV-JCM DSCD15JCM CH15BFAUL
Single-phase 110/115 VAC SCM315UAM-oSCM315GV-UAM DSCD15UAM CH45FAUL2
Single-phase 220/230 VAC SCM315ECM-oSCM315GV-ECM DSCD15ECM CH10BFAUL
25 W
Single-phase 100 VAC SCM425JAM-oSCM425GV-JAM
4GVoB
DSCD25JAM CH80CFAUL2
Single-phase 200 VAC SCM425JCM-oSCM425GV-JCM DSCD25JCM CH20BFAUL
Single-phase 110/115 VAC SCM425UAM-oSCM425GV-UAM DSCD25UAM CH65CFAUL2
Single-phase 220/230 VAC SCM425ECM-oSCM425GV-ECM DSCD25ECM CH15BFAUL
40 W
Single-phase 100 VAC SCM540JAM-oSCM540GV-JAM
5GVoB
DSCD40JAM CH110CFAUL2
Single-phase 200 VAC SCM540JCM-oSCM540GV-JCM DSCD40JCM CH30BFAUL
Single-phase 110/115 VAC SCM540UAM-oSCM540GV-UAM DSCD40UAM CH90CFAUL2
Single-phase 220/230 VAC SCM540ECM-oSCM540GV-ECM DSCD40ECM CH23BFAUL
60 W
Single-phase 100 VAC SCM560JAM-oSCM560GVH-JAM
5GVHoB
DSCD60JAM CH180CFAUL2
Single-phase 200 VAC SCM560JCM-oSCM560GVH-JCM DSCD60JCM CH40BFAUL
Single-phase 110/115 VAC SCM560UAM-oSCM560GVH-UAM DSCD60UAM CH120CFAUL2
Single-phase 220/230 VAC SCM560ECM-oSCM560GVH-ECM DSCD60ECM CH30BFAUL
90 W
Single-phase 100 VAC SCM590JAM-oSCM590GVR-JAM
5GVRoB
DSCD90JAM CH280CFAUL2
Single-phase 200 VAC SCM590JCM-oSCM590GVR-JCM DSCD90JCM CH70BFAUL
Single-phase 110/115 VAC SCM590UAM-oSCM590GVR-UAM DSCD90UAM CH200CFAUL2
Single-phase 220/230 VAC SCM590ECM-oSCM590GVR-ECM DSCD90ECM CH60BFAUL
* Enter “A” at the end of the model name for gearheads with an inch output shaft. Also, “B” at the end of the gearhead model name
in the component product name changes to“A.”
Reference
SCM 4 25 JA M - 15
• Parallel shaft gearhead
①②③④⑤⑥⑦
①Motor type SCM: Speed control motor
②Frame size 2: 60 mm (2.36 in.) 3:70 mm (2.76 in.) 4: 80 mm (3.15 in.) 5: 90 mm (3.54 in.)
③Output power 6: 6 W 15: 15 W 25: 25 W
40: 40 W 60: 60 W 90: 90 W
④Power supply voltage JA: Single-phase 100 VAC JC: Single-phase 200 VAC
UA:Single-phase 110/115 VA EC:Single-phase 220/230 VAC
⑤Additional function M: Electromagnetic brake type
⑥Gear ratio Number: Gear ratio of the gearhead
⑦Gearhead shaft type Blank: mm shaft type A: Inch shaft type

Preparation
−7−
 Right-angle gearhead Hollow hypoid gear JH gearhead
Output
power Power supply voltage
Speed control motor Speed controller
Model Component products
model Model Component products model
1 2 3 4 5 6
25 W
Single-phase 100 VAC SCM425KJAM-4HoBSCM425KJAM
4HoB
DSCD25JAM
DSC-MU
CH80CFAUL2
Single-phase 200 VAC SCM425KJCM-4HoBSCM425KJCM DSCD25JCM CH20BFAUL
Single-phase 110/115 VAC SCM425KUAM-4HoBSCM425KUAM DSCD25UAM CH65CFAUL2
Single-phase 220/230 VAC SCM425KECM-4HoBSCM425KECM DSCD25ECM CH15BFAUL
40 W
Single-phase 100 VAC SCM540KJAM-5HoBSCM540KJAM
5HoB
DSCD40JAM CH110CFAUL2
Single-phase 200 VAC SCM540KJCM-5HoBSCM540KJCM DSCD40JCM CH30BFAUL
Single-phase 110/115 VAC SCM540KUAM-5HoBSCM540KUAM DSCD40UAM CH90CFAUL2
Single-phase 220/230 VAC SCM540KECM-5HoBSCM540KECM DSCD40ECM CH23BFAUL
90 W
Single-phase 100 VAC SCM590KJAM-5HoBSCM590KJAM DSCD90JAM CH280CFAUL2
Single-phase 200 VAC SCM590KJCM-5HoBSCM590KJCM DSCD90JCM CH70BFAUL
Single-phase 110/115 VAC SCM590KUAM-5HoBSCM590KUAM DSCD90UAM CH200CFAUL2
Single-phase 220/230 VAC SCM590KECM-5HoBSCM590KECM DSCD90ECM CH60BFAUL
 Right-angle gearhead Solid hypoid gear JL Gearhead
Output
power Power supply voltage
Speed control motor Speed controller
Model Component products
model Model Component products model
1 2 3 4 5 6
25 W
Single-phase 100 VAC SCM425KJAM-4LoBSCM425KJAM
4LoB
DSCD25JAM
DSC-MU
CH80CFAUL2
Single-phase 200 VAC SCM425KJCM-4LoBSCM425KJCM DSCD25JCM CH20BFAUL
Single-phase 110/115 VAC SCM425KUAM-4LoBSCM425KUAM DSCD25UAM CH65CFAUL2
Single-phase 220/230 VAC SCM425KECM-4LoBSCM425KECM DSCD25ECM CH15BFAUL
40 W
Single-phase 100 VAC SCM540KJAM-5LoBSCM540KJAM
5LoB
DSCD40JAM CH110CFAUL2
Single-phase 200 VAC SCM540KJCM-5LoBSCM540KJCM DSCD40JCM CH30BFAUL
Single-phase 110/115 VAC SCM540KUAM-5LoBSCM540KUAM DSCD40UAM CH90CFAUL2
Single-phase 220/230 VAC SCM540KECM-5LoBSCM540KECM DSCD40ECM CH23BFAUL
90 W
Single-phase 100 VAC SCM590KJAM-5LoBSCM590KJAM DSCD90JAM CH280CFAUL2
Single-phase 200 VAC SCM590KJCM-5LoBSCM590KJCM DSCD90JCM CH70BFAUL
Single-phase 110/115 VAC SCM590KUAM-5LoBSCM590KUAM DSCD90UAM CH200CFAUL2
Single-phase 220/230 VAC SCM590KECM-5LoBSCM590KECM DSCD90ECM CH60BFAUL
Reference
SCM 4 25 K JA M - 4 H 15
B
・Right-angle gearhead
①②
③⑦
⑥⑧⑨④⑤
①Motor type SCM: Speed control motor
②Frame size 4: 80 mm (3.15 in.) 5: 90 mm (3.54 in.)
③Output power 25: 25 W 40: 40 W 90: 90 W
④Combined motor K: Round shaft type (with key)
⑤Power supply voltage JA: Single-phase 100 VAC JC: Single-phase 200 VAC
UA:Single-phase 110/115 VA EC:Single-phase 220/230 VAC
⑥Additional function M: Electromagnetic brake type
⑦Frame size of combined motor 4: 80 mm (3.15 in.) 5: 90 mm (3.54 in.)
⑧Gearhead type H: JH gearhead L: JL gearhead
⑨Gear ratio Number: Gear ratio of the gearhead
Refer to p.43 for the combination with the rack and pinion systems LSeries.

Preparation
−8−
3.5 Names and functions of parts
Display
Operation keys
POWER LED
(Green)
Main circuit connector
(CN1)
ALARM LED
(Red)
DIN lever
Control circuit connector
(CN4)
Motor connector
(CN3)
Protective lm
(Use after removing the protec
tive lm.)
Operation panel
Sink logic/Source logic
select switch (SW1)
Electromagnetic brake connector
(CN2)
Item Display Overview Reference
page
Operation panel
Display The rotation speed, parameter, alarm and others are
shown on the display.
P.26
Operation keys
MODE
<
>
SET
These keys are used to switch the operation mode, set the
operation data or change the parameter.
POWER LED (Green) POWER This LED is lit while the AC power is supplied to the speed
controller. P.16
ALARM LED (Red) ALARM This LED blinks while an alarm generates. P.33
Motor connector (CN3) CN3 MOTOR Connects the motor connector.
P.11
Electromagnetic brake connector
(CN2) CN2 MB Connects the electromagnetic brake connector.
Main circuit connector (CN1) CN1 Connects the AC power supply, capacitor and FG.
Control circuit connector (CN4) CN4 I/O Connects the control DC power supply and I/O signals.
Sink logic/Source logic select switch
(SW1) SW1 This switch is used for switching the input signal between sink logic and source logic modes. P.15
DIN lever This is used to mount the speed controller to a DIN rail.
The speed controller can be mounted using screws. P. 9

Installation
−9−
4 Installation
This chapter explains the installation location and installation methods.
4.1 Installation location
The speed controller described in this manual has been designed and manufactured to be incorporated in general
industrial equipment.
Install it in a well-ventilated location that provides easy access for inspection.
The location must also satisfy the following conditions:
• Indoors
• Operating ambient temperature: 0 to +40 °C [+32 to 104 °F]
(non-freezing)
• Operating ambient humidity: 85% or less
(non-condensing)
• Area that is free of explosive atmosphere or toxic gas
(such as sulfuric gas) or liquid
• Area not stored combustible materials
• Area not exposed to direct sun
• Area free of excessive amount of dust, iron particles or
the like
• Area not subject to splashing water (rain, water
droplets), oil (oil droplets) or other liquids
• Area free of excessive salt
• Area not subject to continuous vibration or excessive
shocks
• Area free of excessive electromagnetic noise (from
welders, power machinery, etc.)
• Area free of radioactive materials, magnetic elds or
vacuum
• Altitude Up to 1000 m (3300 ft.) above sea level
4.2 Installing the speed controller
The speed controller is designed so that heat is dissipated via air convection.
Provide spaces so that the speed controller can be ventilated well through its top and bottom vent holes.
 Installation direction
When installing the speed controller, provide a clearance of at least 25 mm (0.98 in.) in the vertical direction between the
speed controller and enclosure or other equipment within the enclosure.
When installing two or more speed controllers in parallel, it is possible to install them closely in the horizontal direction.
25 mm (0.98 in.)
or more
•Vertical direction •Horizontal direction
 Installation method
•Mounting to DIN rail
Use a DIN rail 35 mm (1.38 in.) wide to mount the speed
controller.
Pull down the DIN lever of the speed controller until it
locks, and push in the speed controller with hanging the
hook at the rear to the DIN rail, and then lift the DIN lever.
After installation, secure the both sides of the speed
controller with the end plate that the customer provides.
Hook
DIN rail
DIN lever
End plate

Installation
−10−
•Removing from DIN rail
Pull the DIN lever down until it locks using a at tip
screwdriver, and lift the bottom of the speed controller to
remove it from the rail.
Use force of about 10 to 20 N (2.2 to 4.5 lb.) to pull the DIN
lever down.
Excessive force may damage the DIN lever.
•Installing with screws
Install the speed controller through the mounting holes using two screws (M4: not included).
Tightening torque: 0.7 N·m (6.1 lb-in)
Use screws and washers, which sizes are Ø10 mm (0.39 in.) or less, to secure the speed controller.
111 mm (4.37 in.)
Mounting hole
Mounting hole
Pull the levers
Mounting hole
Levers
When installing with screws, pull up and down the upper
and lower levers on the rear side of the speed controller
respectively before doing so.
 Dimension [Unit: mm (in.)]
Mass: 0.2 kg (0.44 lb.)
4 (0.16)
4 (0.16)
[5.5 (0.22)]
100 (3.94)
35 (1.38)
70 (2.76)
4 (0.16)
20 max.
(0.79 max.)
17.5 (0.69)
35.1
(1.38)
R2.25
(0.09)
ϕ4.5 (ϕ0.177) Thru
111±0.5 (4.37±0.02)
120.5 max. (4.74 max.)
[4.5
(0.18)]
DIN Installation Screw Installation
Slits
4.3 Installing the capacitor
Before mounting the provided capacitor, check that the capacitor’s
capacitance matches that stated on the motor’s name plate.
Install the capacitor securely using M4 screw (not included).
Ø4.3mm
(0.17in.)
Note • Do not let the screw tightening torque exceed 1 N·m (8.8 lb-in) to prevent damage to the mounting foot.
• Install the capacitor apart from the motor. If it is located closer, the capacitor life may be shortened due to
the heat of the motor.

Connection
−11−
5 Connection
This chapter explains how to connect the speed controller to the power supply, motor and others, as well as grounding.
When operating a motor, be sure to connect the control DC power supply in addition to the AC power supply.
Capacitor
Grounding
Speed controller
Motor
L (Live)
N (Neutral)
AC
power
supply
Fuse
Single
-phase 100 V 50/60 Hz
Single
-phase 110/115 V 60 Hz
Single
-phase 200 V 50/60 Hz
Single-phase 220/230 V 50/60 Hz
Grounding
Control DC power suppl
y
24 VDC±10%
150 mA or more
Note • For the AC power supply voltage of the speed controller, be sure to use the same power supply voltage as
the motor specication.
• Firmly insert the connector in position. Insecure connection may cause malfunction or damage to the motor
or speed controller.
5.1 Connecting the AC power supply and capacitor
Connect the AC power supply and capacitor to the CN1 on the speed controller.
• Applicable lead wire: AWG18 to 14 (0.75 to 2.0 mm2) *
*
AWG20 to 14 (0.5 to 2.0 mm2)for capacitor connection
• Lead wire strip length: 10 mm (0.39 in.)
If crimp terminals are used, select the following terminals.
Manufacturer: PHOENIX CONTACT GmbH & Co. KG
Model: AI 0,5-10 [Conductor cross-sectional area: 0.40 - 0.65 mm2(AWG20)] *
AI 0,75-10 [Conductor cross-sectional area: 0.65 - 0.82 mm2(AWG18)]
AI 1-10 [Conductor cross-sectional area: 0.82 - 1.2 mm2(AWG18)]
AI 1,5-10 [Conductor cross-sectional area: 1.25 - 1.8 mm2(AWG16)]
AI 2,5-10 [Conductor cross-sectional area: 2.0 - 3.0 mm2(AWG14)]
*For capacitor connection
Insert the lead wire while pushing
the button of the orange color with a
screwdriver.
Lead wire Screwdriver
Pr
event the tip end
of the lead wires from
spreading apar
t.
Connector model:
FKCT2,5/6-ST-5,08
(PHOENIX CONTACT GmbH & Co. KG)
Note When inserting the lead wires into the connector, prevent the tip of
the lead wires from spreading apart.
Short-circuiting the lead wires may cause damage to the product.
Connect I/O signals to CN4
Refer to p.13.

Connection
−12−
 CN1 pin assignment
Pin No. Description Description
NC
L
N
FG
CAP
ACITOR
100-230V
〜
1Capacitor Connect the capacitor.
2
3 N.C. Not connected.
4AC power supply Connect a live wire.
5 Connect a neutral wire.
6 FG Connect a grounding wire.
 Connecting the capacitor
Connect the included capacitor to the speed controller.
If crimp terminals are used, select the FASTON Terminals 187 Series (TE Connectivity).
Use the included capacitor cap to insulate the capacitor terminal connection.
Capacitor
187 series
Capacitor cap
The capacitor has four terminals that are
internally connected as shown in the gure.
187 series
Note • Be sure to use a capacitor in the specied combination.
Unspecied combination may result in unusual temperature rise or
damage to the product. Check capacitors possible to combine on p.6.
• For lead wire connection, use one lead wire for each individual terminal.
 Connecting the earth leakage breaker
Install an earth leakage breaker to the AC power line to protect the primary circuit.
Recommended device: Mitsubishi Electric Corporation NV series
 Connecting the fuse
Be sure to connect a fuse in the AC power line to protect against overcurrent.
Fuse rating Single-phase 100/110/115 VAC 216 Series (Littelfuse,Inc.) 10 A or equivalent
Single-phase 200/220/230 VAC 216 Series (Littelfuse,Inc.) 6.3 A or equivalent
5.2 Connecting the motor and speed controller
Connect the motor cable connector to the CN2 and CN3 on the speed controller.
Use a connection cable (sold separately) when extending the wiring distance between the motor and speed controller.
The connection cable can be connected up to 3 pieces. The wiring distance between the motor and speed controller can
be extended to a maximum of 10.5 m (34.4 ft.). A exible connection cable (sold separately) is also available.
Note Firmly insert the connector in position. Insecure connection may cause malfunction or damage to the motor
or speed controller.
5.3 Grounding
Ground a motor using the Protective Earth Terminal and the speed controller using the FG terminal.
Note Be sure to ground the motor and speed controller to prevent them from being damaged by static electricity.
Static electricity may cause damage to the products if they are not grounded.
 Motor
Ground close to the motor at a shortest distance using the Protective Earth
Terminal of the motor. Protective Ear
th
Terminal
Grounding
Applicable crimp terminal: Round crimp terminal
with insulation cover
Terminal screw size: M4
Tightening torque: 1.0 to 1.3 N·m (8.8 to 11.5 lb-in)
Applicable lead wire: AWG18 (0.75 mm2) or thicker
Ø4.1 (0.16) or more
4.8 (0.19) or less
9.5 (0.37) or less
Unit: mm (in.)
Note Do not use screws other than the Protective Earth Terminal screw attached on the product.

Connection
−13−
 Speed controller
Ground the speed controller using the FG terminal of the CN1 (main circuit connector).
Grounding
CN1
5.4 Connecting the control DC power supply and I/O signals
Connect the control DC power supply and I/O signals to the CN4.
For the control DC power supply, use a power supply with reinforced insulation
on its primary and secondary sides.
• Applicable lead wire: AWG24 to 18 (0.2 to 0.75 mm2)
• Lead wire strip length: 10 mm (0.39 in.)
If crimp terminals are used, select the following terminals.
Manufacturer: PHOENIX CONTACT GmbH & Co. KG
Model: AI 0,25-10 [Conductor cross-sectional area: 0.14 - 0.34 mm2(AWG24)]
AI 0,34-10 [Conductor cross-sectional area: 0.14 - 0.34 mm2(AWG22)]
AI 0,5-10 [Conductor cross-sectional area: 0.40 - 0.65 mm2(AWG20)]
AI 0,75-10 [Conductor cross-sectional area: 0.65 - 0.82 mm2(AWG18)]
Insert the lead wire while pushing
the button of the orange color with a
screwdriver.
Screwdriver
Lead wire
Pr
event the tip end
of the lead wires
from spreading
apar
t.
Connector model:
DFMC1,5/8-ST-3,5
(PHOENIX CONTACT GmbH & Co. KG)
 CN4 pin assignments
Pin No. Signal name Function *1 Description
1+24 V Control DC power
supply Connect the 24 VDC power supply for control circuit.
20 V (GND)
3 IN0 [FWD] The motor rotates in the forward direction while this signal is
being "ON." *2
4 IN1 [REV] The motor rotates in the reverse direction while this signal is
being "ON." *2
5 IN2 [M0] These signals are used to select the operation data.
6 IN3 [M1]
7 IN4 [ALARM-RESET] This signal is used to reset the alarm.
8 IN5 [FREE]
If the FREE input is turned "ON," the electromagnetic brake will
be released.
If the FWD input or REV input is turned ON while the FREE
input is being ON, the motor will not rotate. If the FREE input is
turned ON while the motor is operated, the motor will coast to
a stop.
9 VH
External speed
setting input
Connects when the rotation speed is set externally using the
external potentiometer or external DC voltage.
(Refer to p.19.)
10 VM
11 VL
12 N.C. − Not connected.
13 OUT0+ [SPEED-OUT] 12 pulses are output with each revolution of the motor output
shaft.
14 OUT0−
15 OUT1+ [ALARM-OUT] This signal will be output when an alarm generates.
(Normally closed)
16 OUT1−
*1 The signal in brackets [ ] is a function that is assigned at the time of shipment. Refer to p.32 for the signals that can be
assigned.
*2 The rotation direction varies depending on the setting of the parameter. Refer to p.29 for details. Also, the rotation
direction of the gearhead output shaft varies depending on the gear ratio of the gearhead. Check the operating manual of
the motor.

Connection
−14−
•Connection example for I/O signals
The gure shows a connection example when the product is operated with the sink logic setting using relays, switches
and other contact switches.
When operating and stopping the product using a programmable controller, or when using source logic, refer to p.15.
Pin No.2 0 V (GND)
Pin No.1 +24 V
Pin No.3 IN0 [FWD]
Pin No.4 IN1 [REV]
Pin No.5 IN2 [M0]
Pin No.6 IN3 [M1]
Pin No.7 IN4 [ALARM-RESET]
Pin No.8 IN5 [FREE]
24 VDC±10%
150 mA or more
R0∗
R0∗
Pin No.13 OUT0+ [SPEED-OUT]
Pin No.14 OUT0− [SPEED-OUT]
Pin No.15 OUT1+ [ALARM-OUT]
Pin No.16 OUT1− [ALARM-OUT]
4.5 to 30
VDC
40 mA or less
∗Recommended resistance value when
the limiting resistor R0is connected
24 VDC: 680 Ωto 4.7 kΩ(2 W)
5 VDC: 150 Ωto 1 kΩ(0.5 W)
Be sure to use the current of the OUT0 and OUT1 at 40 mA or less. If the current exceeds this value, connect the current
limiting resistor R0.
 Internal circuit conguration of signal input part
All input signals of the speed controller are photocoupler inputs.
0 V
+24
V
CN4
P
in No.
3 to 8
2
4.7 kΩ
SW1 SINK
SOURCE
 Internal circuit conguration of signal output part
All output signals of the speed controller are photocoupler/open-collector
output.
The ON voltage of the output circuit is 1.6 VDC maximum. When driving
each element using the output signal circuit, give consideration to this ON
voltage.
External power supply: 4.5 to 30 VDC, 40 mA or less
14, 16
13, 15
CN4
P
in No.
Note • Always connect a current-limiting resistor. If the external power supply is connected to the output circuit
directly without connecting a current-limiting resistor, the speed controller will be damaged.
• When connecting a relay (inductive load), etc., to detect alarm
outputs, provide a y-back voltage control measure based on
diode, etc., for the inductive load.
Or use a relay with built-in ywheel diode.
CN4
P
in No.13, 15
Inductive load
Fly
wheel diode
 Using external control equipment with a built-in clamp diode
If external control equipment with a built-in clamp diode is used, a leakage path may form and cause the motor to
operate even when the external control equipment power is o, as long as the speed controller power is on.
In addition, depending on external control equipment used together with the speed controller, the motor may
rotate even when the power supplies of the external control equipment and speed controller are turned on or o
simultaneously.
When powering down, turn o the speed controller power
rst, followed by the external control equipment power.
When powering up, turn on the external control equipment
power rst, followed by the speed controller power.
External control
equipmen
tSpeed controller
VCC +24 V
0 V
0 V
Clamp
diode
CN4
Pin No.3 to 8
Pin No.2

Connection
−15−
5.5 Connection example for I/O signals and programmable controller
Set the input logic to the sink logic side or source logic side in accordance with
the programmable controller used with the speed controller.
It is set using the SW1 as shown in the gure. Sink logic (SINK) is set at the time of
shipment.
When using source logic, switch to the SOURCE side.
Figure viewed from the lower face
of the speed controller
 Sink logic (SINK)  Source logic (SOURCE)
3
4
5
6
IN0
IN1
IN2
IN3
Programmable controller Speed controller
+24 V
CN4
4.7 kΩ
4.7 kΩ
4.7 kΩ
4.7 kΩ
7
IN4 4.7 kΩ
8
2
IN5
OUT0+
OUT0−
OUT1+
OUT1−
4.7 kΩ
0 V0V
13
14
15
16
40 mA or less→
40 mA or less→
0 V
R0∗
R0∗
4.5 to 30 VDC
or less
3
4
5
6
IN0
IN1
IN2
IN3
Programmable controller
+24 V
Speed controller
CN4
4.7 kΩ
4.7 kΩ
4.7 kΩ
4.7 kΩ
7
IN4 4.7 kΩ
8
IN5 4.7 kΩ
2
0 V
0 V
15
16
40 mA or less→
0 V
R0∗
14
13
40 mA or less→
4.5 to 30 VDC
or less
R0∗
OUT0+
OUT0−
OUT1+
OUT1−
* Recommended resistance value when the current limiting resistor R0is connected
For 24 VDC: 680 Ωto 4.7 kΩ(2W) For 5 VDC: 150 Ωto 1 kΩ(0.5 W)
Note • For the voltage connecting to output signals, use between 4.5 and 30 VDC.
• Be sure to use the current of the OUT0 and OUT1 at 40 mA or less. If the current exceeds this value, connect
the current limiting resistor R0.

Operation
−16−
6 Operation
This product can be used for vertical drive such as elevating equipment in addition to horizontal drive such as conveyor
transportation.
When using the motor in an application that a load is driven vertically or the motor output shaft is forcibly rotated
by a load as shown in the gure, use in the following operating conditions.
Operating condition
When the motor is used in horizontal drive as shown in the gure, the rotation
speed range can be set from 90 r/min.
Speed setting range 50 Hz: 90 to 1400 r/min
60 Hz: 90 to 1600 r/min
Parameter setting "Deceleration control" parameter: Enable (Initial value)
"Brake type" parameter: Deceleration stop (Initial value)
Speed setting range 50 Hz: 300 to 1400 r/min
60 Hz: 300 to 1600 r/min
Acceleration/deceleration
time setting range
Load condition Less than the permissible torque in vertical drive.
Refer to the product catalog for details.
Operating cycle Motors of 15 W to 90 W have a limitation.
0.2 to 15.0 seconds
If the "deceleration control" parameter is set to OFF, the motor starting characteristics
or the setting range of the acceleration/deceleration time will be changed in addition
to the setting range of the rotation speed.
Vertical drive
Horizontal drive
6.1 Power ON
Turn on the power after completing the connection.
When the AC power supply is turned on, the POWER LED (green) is lit.
When the DC power supply is turned on, is displayed.
When inputting the
DC power supply
When inputting the
AC power supply
Note If the FWD input or REV input is being ON when the power is turned on, the alarm
code " " (prevention of operation at power-on alarm) is displayed, and the
operation cannot be executed.
Before supplying the power, turn both the FWD and REV inputs OFF.
Refer to p.33 for "prevention of operation at power-on alarm.”
Refer to "6.9 Operating in vertical direction" on p.22 for details.
Refer to "6.7 Operating cycle" on p.21 for details.
Refer to "Setting the deceleration control" on p.31 for details.

Operation
−17−

Test operation
The connection between the motor and speed controller can be checked.
When performing test operation, do not install a load to the motor.
The rotation speed in test operation is 300 r/min.
Power ON
Press four times.
Test mode
Press two times.
Test operation
execution screen
Motor rotates
Hold down or
Panel display
Rotation speed:
0 r/min (Initial value)
: Forward direction
Operation
: Reverse direction
Before moving to the execution screen, if the FWD input
or REV input is being ON, “ " will be displayed.
The rotation direction of the gearhead output shaft varies
depending on the gear ratio of the gearhead. Check the
operating manual of the motor.
Refer to p.26 for the operation transitions.
Note Test operation cannot be executed if the FREE input is being ON. Be sure to execute after turning the signal OFF.
 Releasing the electromagnetic brake
The electromagnetic brake can be released using the operation panel while the motor stops.
Refer to p.32 for details.
6.2 Starting, stopping
When either the FWD input or REV input is turned ON after setting the rotation speed, the motor will rotate at the
specied speed.
If the signal (FWD input or REV input) which has been turned ON is turned OFF while the motor rotates, the motor will
decelerate to a stop according to the specied deceleration time.
If the FWD input and REV input are turned ON simultaneously, the motor stops instantaneously.
FWD input REV input Motor shaft action
* It can be changed to "coasting stop" using the "brake type"
parameter. Refer to p.31 for details.
ON OFF Rotation in the forward direction
OFF ON Rotation in the reverse direction
OFF OFF Deceleration stop *
ON ON Instantaneous stop
ON
OFF
ON
OFF
Hold
Release
REV input
FWD input
Motor movement
Forward direction
Reverse direction
Run/Deceleration stopRun/Instantaneous stopRun/Deceleration stop
Elec
tromagnetic
brake
If vertical drive (gravitational operation) is performed, check the driving conditions referring to "6.9 Operating in vertical
direction" on p.22 before starting or stopping the motor.
Note Make sure that the motor case temperature does not exceed 90°C (194 °F) when operating the motor.
Operating the motor in a state where the case temperature exceeds 90°C (194 °F) causes the lives of windings
and ball bearings of the motor to shorten.

Operation
−18−
6.3 Setting the rotation speed
The rotation speed can be set using any of the following method (1), (2), or (3).
The rotation speed of the gearhead output shaft varies depending on the gear ratio. This manual describes the rotation
speed of the motor output shaft.
Setting range 50 Hz: 300 *to 1400 r/min
60 Hz: 300 *to 1600 r/min
* When the "deceleration control" parameter is set to ON.
If the "deceleration control" parameter is set to OFF, the speed
can be set from 90 r/min.
If the product is operated at 50 Hz when the rotation speed exceeding 1400 r/min has been set,
the motor will rotate around 1420 r/min although it is out of the setting range.
(2) External potentiometer
(3) External DC voltage
0 to 5 VDC or 0 to 10 VDC
(1) Digital setting by the operation panel (Factory setting)
Up to four types of operation data can be set.
The motor can be operated by selecting the operation data based on
a combination of ON-OFF status of the M0 and M1 inputs.
Remote setting
See the next page for the setting procedures and methods of (2) and (3).
 Setting method using the operation panel
The rotation speed can be set while rotating the motor, and it can also be set in the motor standstill state.
This section explains how to set the rotation speed while rotating the motor as an example.
Example: Set the rotation speed to 1000 r/min from 0 r/min
Press
Press
Press
24 VDC±10%
150 mA以上
Speed controller
CN4
1
2
3
4
FWD
REV
Rotates in the forward direction
Rotates in the reverse direction
AC power ON: POWER LED (green) lit
DC power ON: “Rotation speed” is shown on the display
Panel display
Power ON
Operation signals∗
Speed teaching function
Motor rotates
Keep pressing the key until
the display becomes "1000"
Data stored
Turn the FWD input or
REV input ON
The display blinks
The determined rotation speed is written to the
operation data which is selected based on a combination
of ON/OFF status of the M0 and M1 inputs.
Rotation speed:
0 r/min (Initial value)
∗ If the rotation speed is already set, the motor rotates.
(The gure shows an example of sink logic)
If both the FWD input and REV input are turned OFF, the rotation speed can be set in a state of motor standstill.
Setting method
Refer to p.23 for how to operate at two or more speeds.

Operation
−19−
 Remote setting method
The rotation speed can also be set remotely by the following two methods.
Set the "external speed command input" parameter to "ON (enable)" (initial value: OFF), and turn the M0 input and M1 input OFF.
The setting range of the rotation speed varies depending on the setting of the "deceleration control" parameter.
Refer to p.29 for how to set the parameter.
•Setting with external potentiometer
(sold separately)
Connect the external potentiometer to the CN4.
Turning the external potentiometer in the
clockwise direction increases the speed.
"External speed command voltage selection"
parameter:
“05” (initial value)
*The gure and characteristics are an example
when the external potentiometer PAVR2-20K
(sold separately) is used.
Pin No.10
VM input
Pin No.9
VH input
Pin No.11
VL input
123
Ex
ternal potentiometer
500
1000
1500
1800
Motor shaft rotation speed [r/min]
External potentiometer -
Rotation speed charac
teristics
(representative values)
LOW HIGH
PAVR2-20K
(scale)
60 Hz
50 Hz
0 to 20 kΩ
•Setting with external DC voltage
Connect an external DC power supply (0 to 5 VDC
or 0 to 10 VDC) with reinforced insulation on its
primary and secondary sides to the CN4.
"External speed command voltage selection"
parameter:
"05" (initial value) for 0 to 5 VDC
"010" for 0 to 10 VDC
The input impedance between the VM input and
VL input is approximately 11.3 kΩ.
0 to 5 VDC
or
0 to 10 VDC
1 mA or more
External DC
power supply
Pin No.11
VL input
Pin No.10
VM input
500
1000
1500
1800
Motor shaft rotation speed [r/min]
External DC voltage -
Rotation speed charac
teristics
(representative values)
012345
0246810
DC voltage (V)
60 Hz
50 Hz
Note Be sure to set the external DC voltage to 10 VDC or lower. When connecting the external DC power supply, make sure
the polarities are correct. If the polarities are reversed, the speed controller may be damaged.
6.4 Setting the acceleration time and deceleration time
The acceleration time and deceleration time can be adjusted to prevent the load from receiving a shock upon starting,
stopping, or changing in speed.
Refer to p.26 for how to set each operation data using the operation panel.
The setting range of the deceleration time or the operation of the deceleration stop varies depending on the setting of the
"deceleration control" parameter.
Refer to p.31 for details.
Setting range: 0.2 to 15.0 seconds *
* When the "deceleration control" parameter is set to ON. If the "deceleration control" parameter is set to OFF, the setting range will
be 0.0 to 15.0 seconds.
The actual acceleration time and deceleration time against the setting vary depending on the inertial load, frictional load, set
rotation speed or motor output power.
The setting method of the acceleration time and deceleration time varies depending on the setting method of the rotation speed.
• When the rotation speed is set by the operation panel
Set the time needed to reach the target speed from
the present speed
.
• When the rotation speed is set remotely
Set as the time needed for the motor to reach
1000 r/min from the standstill state.
Acceleration time Deceleration time
[r/min]
Set rotation
speed
[s]
Acceleration time Deceleration time
[r/min]
Actual set
rotation speed
1000
[s]

Operation
−20−
6.5 Motor rotation direction
The rotation direction of the motor output shaft represents the direction when viewed from the motor output shaft.
The rotation direction of the gearhead output shaft varies depending on the gear ratio of the gearhead.
Check the operating manual of the motor.
FWD input signal REV input signal
Rotation
direction
Clockwise
CW
Counterclockwise
CCW
The rotation direction of the motor output shaft which rotates when the FWD input is turned ON can be changed with
the "motor rotation direction" parameter.
Refer to p.29 for details.
6.6 Timing chart
This is an example of a timing chart for a basic operation.
Example: 1200 r/min is set in the operation data No.0, and 300 r/min is set in the operation data No.1.
ON
OFF
ON
OFF
ON
OFF
REV input
ON
OFF
FREE input
FWD input
Hold
Release
Elec
tromagnetic
brake
M0 input
Motor movement
Forward direction
Reverse direction
300 r/min
1200 r/min
Run/
Speed change/
Stop
Run/
Instantaneous stop
Instantaneous
bidirectional operation
Run/
Coasting to stop
∗
* When the "deceleration control" parameter is set to ON, the electromagnetic brake holds. (about 0.1 sec)
If it is set to OFF, the electromagnetic brake will not hold.
Note Make sure each signal remains ON for at least 10 ms.