Orved Evox 31 Hi-Line Service manual

Evox 31 Hi-Line
VACUUM chamber PACKAGING MACHINES
CONFEZIONATRICI SOTTOVUOTO a campana
CONDITIONNEUSES SOUS VIDE A CLOCHE
ENVASADORAS AL VACÍO de campana
VAKUUMKAMMER-VERPACKUNGSGERÄT
Operating and service manual
Manuale d’uso e manutenzione
Mode d’emploi ed entretien
Manual de uso y mantenimento
Bedienungs- und Wartungsanleitung
E-mail: or[email protected] - Web site: www.orved.it
Sede legale e amministrativa: ORVED S.p.A. con SOCIO UNICO
Via dell’Artigianato, 30 - 30024 MUSILE DI PIAVE (VE) ITALY - Tel.: ++39 0421 54387 / Telefax: ++39 0421 333100
Manual Code 1500339 - Rev. 02 - 06/2018
VACUUM CHAMBER PACKAGING MACHINES
CONFEZIONATRICI SOTTOVUOTO A CAMPANA
CONDITIONNEUSES SOUS VIDE A CLOCHE
ENVASADORAS AL VACÍO DE CAMPANA
VAKUUMKAMMERVERPACKUNGSGERÄT

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CONTENTS
1. Safety precautions and warnings __________________________________________________________________ 3
1.1 Intended use _____________________________________________________________________________________3
1.2 Children_________________________________________________________________________________________3
1.3 Technical safety___________________________________________________________________________________4
1.4 Correct use ______________________________________________________________________________________5
1.5 Cleaning and maintenance _________________________________________________________________________5
2. Recommendations for protecting the environment ___________________________________________________ 6
3. Description of packaging machine _________________________________________________________________ 6
4. Control panel __________________________________________________________________________________ 7
5. Before using EVOX 31 HI-LINE _____________________________________________________________________ 8
5.1 Set language _____________________________________________________________________________________8
5.2 Preliminary cleaning of vacuum chamber and lid________________________________________________________8
6. Creating a vacuum in bags________________________________________________________________________ 9
7. Creating a vacuum in containers__________________________________________________________________ 12
7.1 Containers in vacuum chamber _____________________________________________________________________12
7.2 External containers _________________________________________________________________________ 14
8. Creating modied atmosphere packaging __________________________________________________________ 16
9. Special functions: chef cycles ____________________________________________________________________ 18
9.1 MEAT Sauces ____________________________________________________________________________________18
9.2 Marinates in bags ________________________________________________________________________________21
9.3 Infusions in bags _________________________________________________________________________________23
9.4 Cleaning mussels and clams in containers without a lid _________________________________________________25
9.5 Marinates in containers ___________________________________________________________________________27
10. After use _____________________________________________________________________________________ 29
11. Cleaning and maintenance ______________________________________________________________________ 29
11.1 External cleaning ________________________________________________________________________________29
11.2 Cleaning the vacuum chamber _____________________________________________________________________29
11.3 Cleaning the sealing bar___________________________________________________________________________29
11.4 External vacuum adaptor cleaning __________________________________________________________________29
11.5 Pump oil dehumidication cycle (H2OUT) ____________________________________________________________29
12. Pump oil dehumidication cycle (H2OUT) __________________________________________________________ 30
12.1 Manual start of the pump oil dehumidication cycle (H2OUT _____________________________________________30
13. Troubleshooting_______________________________________________________________________________ 31
14. Installation ___________________________________________________________________________________ 33
14.1 Safety instructions _______________________________________________________________________________33
14.2 Foreword _______________________________________________________________________________________33
14.3 Plate data_______________________________________________________________________________________34
14.4 Transport and handling ___________________________________________________________________________35
14.5 Installation______________________________________________________________________________________35
15. Maintenance__________________________________________________________________________________ 37
15.1 Replacement of complete sealing bar ________________________________________________________________37
15.2 Replacement of sealing bar Teon cover______________________________________________________________37
15.3 Replacement of pump oil __________________________________________________________________________39
15.4 Replacement of exhaust lter_______________________________________________________________________41
15.5 Replacement of pump shutter _________________________________________________________________ 42
15.6 Oil tank cleaning _________________________________________________________________________________43
15.7 Replacement of vacuum chamber gasket _____________________________________________________________43
16. Technical data_________________________________________________________________________________ 44
17. Warranty_____________________________________________________________________________________ 44
18. Useful notes __________________________________________________________________________________ 45
19. Spare parts ___________________________________________________________________________________ 45
CONTENTS

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1. SAFETY PRECAUTIONS AND WARNINGS
• This product complies with current safety regulations. Improper use may in any case cause per-
sonal injury and/or damage to property.
• This manual is an integral part of the product and provides all indications necessary for correct
installation, use and maintenance of the appliance to prevent risks that may cause personal injury
and/or damage to property. The manufacturer is not liable for damage resulting from failure to
comply with these instructions.
• The user and installer must carefully read and always refer to this manual; Moreover, it must be
kept in a place that is known and easily accessible and must also be delivered to future users.
1.1 Intended Use
• The appliance must not be used in outdoor environments.
• The appliance is only intended for the use for which it was designed, i.e. for the vacuum packaging
of foodstus.
• All other uses shall be considered improper and potentially hazardous.
• Do not place live foods (shellsh and animals in general, etc.) under vacuum.
• This appliance is not suitable for use by persons with reduced physical, sensory and mental capaci-
ties, unless they are supervised and trained regarding use of the appliance by a person responsible
for their safety. Such persons may only use the appliance without supervision if it has been explained
to them how to proceed and if they are able to do so in complete safety. It is important that they are
able to recognise and understand the hazards that may arise from incorrect use of the appliance.
1.2 Children
• Keep children under the age of eight away from the appliance or under constant supervision.
• Children over the age of eight may only use the appliance without supervision if it has been explained
to them how to proceed and if they are able to do so in complete safety. It is important that they are
able to recognise and understand the hazards that may arise from incorrect use of the appliance.
• Supervise children who may be in the immediate vicinity of the packaging machine. Do not allow
them to play with it.
• Keep children away from the appliance until the sealing bar and sealing line have cooled to prevent
the risk of scalding.
• The packaging material (plastic bags, polystyrene parts, etc.) must be kept out of reach of children
as they are a potential source of danger.
• Scrap the appliance in accordance with local standards regarding waste disposal and deliver it to
appropriate collection points. Do not leave the appliance unattended, not even for just a few days,
as it is a source of danger to children.
SAFETY PRECAUTIONS AND WARNINGS

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1.3 Technical safety
• Poorly executed installation and special maintenance or repairs may expose the user to serious
hazards. Ensure these types of works are only performed by qualied personnel authorised by the
manufacturer.
• Pay particular attention to the general conditions of the lid (cracks, chips, scratches and deep dents).
Any damage may cause an implosion with serious implications for the user. Never use the appliance
if the lid is damaged.
• An oil vacuum pump is installed in the appliance. Never tilt or overturn the device to prevent the oil
from overowing.
• Correct operation of the appliance can only be guaranteed if it is connected to legally compliant
electrical systems, which totally correspond (voltage, frequency) to the data shown on the appliance
data plate. In the case of uncertainty, have the system checked by a qualied electrician.
• Electrical safety can only be guaranteed if the appliance is connected to a compliant earthing system.
Ensure this essential safety condition is satised. In the case of uncertainty, have the system checked
by a qualied electrician.
• Power strips or extension cords do not guarantee the required level of safety (re hazard). Therefore,
do not connect the appliance using these types of devices.
• Touching or altering electrical or mechanical components may result in injury and equipment failure.
Never open the appliance casing.
• If the power cord is damaged, it must be replaced by an authorised service centre.
• When disconnecting the plug, or if the cord is without a plug, make sure the appliance is connected
to the electrical mains by a qualied electrician.
• If anomalies are found in the equipment (for example, the power cord is damaged or the control panel
is not working properly), do not use the machine and promptly inform your authorised service centre.
• Never use the appliance with wet hands or where there is any contact with water.
• The warranty shall be invalidated if the packaging machine is not repaired by an authorised service
centre.
• Only replace any faulty or defective parts with original spare parts supplied by your dealer.
• In the event of a power outage during the vacuum process, the vacuum state is maintained in the
chamber and the lid cannot be opened. Never attempt to open the lid by applying force or using
tools. Once the electrical power is restored, it will be possible to open the lid again.
• When carrying out special maintenance, installation or repair works, disconnect the appliance from
the electrical mains and remove the plug from the outlet. If the plug is not accessible, deactivate the
electrical system to which the appliance is connected via the main switch. Before performing any
repair or installation works, make sure the appliance is eectively disconnected from the mains.
• When the appliance is ready to be scrapped, cut the power cord and and remove the lid to make the
appliance unusable and make it dicult for children to access the inside of the appliance.
SAFETY PRECAUTIONS AND WARNINGS

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1.4 Correct use
• Scalding hazard! After the bag sealing process, the sealing bar and bag seal itself are very hot. Do not
touch the sealing bar or the sealing line immediately after the sealing process.
• Fire hazard! Do not store easily ammable materials or substances in the immediate vicinity of the
packaging machine.
• Any damage to the lid may cause an implosion. Do not place any objects on the lid and avoid strik-
ing its surface with any objects. In the case of accidental impact with the lid, carefully inspect it for
damage. If in doubt, contact your authorised service centre.
• Do not use the appliance or lid as a work, support or cutting surface.
• Always pack foods cooled to 3°C: this will ensure best preservation results. Moreover, this will pre-
vent the formation of vapours that may aect the operation of the packaging machine. Monitor the
vacuum process carefully and if bubbles form in the liquid, prevent leakage by sealing in advance.
• If liquids reach the pump inlet, the latter may be damaged.
• Before using containers or jars of any type, make sure they are strong enough to withstand the vacuum,
even if placed in the fridge, thus preventing an implosion that may prove hazardous to the user.
1.5 Cleaning and maintenance
• Use only damp cloths and non-aggressive disinfectants and detergents to clean the appliance. Never
use sponges or abrasive cloths to prevent damaging the steel surfaces and lid surfaces.
• Water or steam may reach live parts and cause a short circuit. Never use running water or steam-
cleaning equipment.
• Cleaning and routine maintenance is the responsibility of the user and must not be carried out by
children without proper supervision.
SAFETY PRECAUTIONS AND WARNINGS

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2. RECOMMENDATIONS FOR PROTECTING THE ENVIRONMENT
1 Packaging:
The packaging materials is 100% recyclable and is marked with the recycling symbol. Follow local waste disposal
regulations.The packaging material (plastic bags, polystyrene parts, etc.) must be kept out of reach of children as they
are a potential source of danger.
2) Scrapping/Disposal:
The appliance is made using recyclable materials. This appliance is labelled in compliance with European Directive
2002/96/EC,Waste Electrical and Electronic Equipment (WEEE). By making sure that this appliance is properly scrapped,
you are contributing to preventing potential negative consequences to the environment and human health.
If this symbol is used on the appliance or in the accompanying documentation, this means that the product
must not be treated as domestic waste and must be delivered to an authorised collection centre for electrical
and electronic equipment at the end of its useful life.
When the appliance is ready to be scrapped, cut the power cord and and remove the lid to make the appliance unus-
able and make it dicult for children to access the inside of the appliance.
Scrap the appliance in accordance with local standards regarding waste disposal and deliver it to appropriate collec-
tion points. Do not leave the appliance unattended, not even for just a few days, as it is a source of danger to children.
For further information regarding the treatment, recovery and recycling of this appliance, contact your local oce,
waste collection centre or the dealer where the appliance was purchased.
3. DESCRIPTION OF PACKAGING MACHINE
1) Machine body
2) Lid
3) Sealing bar
4) Control panel
5) Vacuum chamber
RECOMMENDATIONS FOR PROTECTING THE ENVIRONMENT

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4. CONTROL PANEL
NO. DESCRIPTION
1Vacuum programme indicator light for bags or containers
2Vacuum programme selection key for bags or containers
3Vacuum programme indicator light for bags with GAS
4Vacuum programme selection key for bags with GAS
5Sealing indicator light
6Sealing intensity selection key for cycles with bags
7“Chef Sous Vide” cycle indicator light
8“Chef Sous Vide” cycle selection key
9Alarm signal
10 Pump oil dehumidication cycle (H2OUT) signal
11 Cycle start/stop signal
12 Cycle start/stop key
13 Packaging machine ON/OFF
14 Display
CONTROL PANEL

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5. BEFORE USING EVOX 31 HILINE
5.1 Set language
BEFORE USING EVOX 31 HILINE
Step Description Image
1
Press 2” to turn the packaging machine on.
2
During initialisation: wait for the key to light
up and immediately keep it pressed for 5 seconds.
3
The current set language will ash on the display. ITALIANO
4
Press or to scroll the list of available lan-
guages.
ITALIANO ENGLISH
...
5
Press to conrm the selection.
ENGLISH
6
The packaging machine will turn o and return to Stand-by mode.
7
The next time it is turned on, the Display will show the texts in the selected language.
5.2 Preliminary cleaning of vacuum chamber and lid
• Before using the machine, the vacuum chamber and lid must be cleaned using a damp cloth and potable water.
• It is recommended not to use aggressive detergents, stainless steel scrubbers, scrapers or abrasive, acidic or aggressive
substances, which may permanently damage the internal surfaces of the vacuum chamber.

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Step Description Image
1
Choose the bag depending on the use (preservation
or cooking) best suited to the dimensions of the
product: the product should not occupy more than
2/3 of the actual volume of the bag.
Insert products cooled to 3°C.
2/3
2
Open the lid and make sure the vacuum chamber and
product to be packaged are dry.
Take care not to dirty or wet the inner part near the
bag opening.
3
Place the bag in a centred position on the sealing bar
(A) and stop the bag under the Clips B.
If a solid product exceeds the volume of the vacuum
chamber, a larger embossed vacuum bag can be used,
positioned outside the packaging machine.
Position the accessory C for external bags and then
position the bag.
C
2cm
A
B
4
Close the lid of the device.
6. CREATING A VACUUM IN BAGS
CREATING A VACUUM IN BAGS

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Step Description Image
5
Press 2" to turn the packaging machine on.
6
Press on the icon and select the desired bag
Vacuum cycle.
7
When the icon is repeatedly pressed, the display
will show the selected cycle:
Sealing Only. No preservation eect
To be used to:
• Close bags.
Preservation:
To be used to:
• Preserve raw or cooked, solid or liquid products not
susceptible to crushing.
Cooking:
To be used to:
• Package products to be cooked, in bags suitable for
cooking, using the Sous Vide technique.
External Bag Vacuum.
To be used to:
• Package solid products too big for the vacuum
chamber, in embossed vacuum bags
8
Press to set the desired sealing level.
MIN: for preservation only bags.
Thickness < 70µ.
MED: for vacuum bags with thickness up to 95µ.
MAX: for vacuum bags with thickness greater than
95µ up to 150µ and non-gusseted aluminium vacuum
bags.
9
Press to start the programme.
10
Press the lid lightly to start the vacuum.
11
The cycle ends with bag sealing and the re-entry of air into the vacuum chamber.
12
Open the lid and remove the bag.
CREATING A VACUUM IN BAGS

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The cycle can be interrupted at any time:
Press .
Air re-enters the vacuum chamber.
The bag can be sealed earlier than intended.
Press .
The bag is sealed and air re-enters the vacuum chamber.
CREATING A VACUUM IN BAGS

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Step Description Image
1
Choose a container suitable for vacuum packaging that ts in
the vacuum chamber, which once inserted remains approxi-
mately 1 cm from the closed lid of the packaging machine.
2
Insert the product into the container and close it.
Filling limits:
• Solidproducts:100%
•Broths,infusions:1/2
•Vegetarianandmeatsauces:1/3
•Creams,cream-basedsauces:1/4
•Productsbasedoneggsoreggwhite:1/6
Insert products cooled to 3°C.
3
Open the lid and make sure the vacuum chamber and the
product to be packaged are dry.
Be careful not to contaminate or wet the inner part.
4
Insert the container into the packaging machine.
Make sure there is a distance between the con-
tainer and lid of at least 1 cm, otherwise do NOT
proceed, and change the container.
5
Close the lid of the device.
7. CREATING A VACUUM IN CONTAINERS
7.1 Containers in vacuum chamber
CREATING A VACUUM IN CONTAINERS

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Step Description Image
6
Press 2” to turn the packaging machine on.
7
Press on the icon and select the desired con-
tainer Vacuum cycle.
8
When the icon is repeatedly pressed, the display
will show the selected cycle:
MIN level
To be used to:
• Repackage jars with screw-caps.
Seal lids only.
MED level
To be used to:
• Create a partial vacuum with professional con-
tainers resistant against implosion, for products
intended for subsequent pasteurisation and/or
sterilisation.
MAX level
To be used to:
• Create the maximum vacuum in professional con-
tainers.
The cycle can be interrupted at any time:
Press .
Air re-enters the vacuum chamber.
CREATING A VACUUM IN CONTAINERS

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Step Description Image
1
Choose a container suitable for vacuum packaging.
2
Insert the product into the container and close it.
Filling limits:
• Solidproducts:100%
•Broths,infusions:1/2
•Vegetarianandmeatsauces:1/3
•Creams,cream-basedsauces:1/4
•Productsbasedoneggsoreggwhite:1/6
Insert products cooled to 3°C.
3
Open the lid of the packaging machine
4
Attach the accessory (A) for external containers in the vacuum chamber and on the lid of the container.
A
7.2 External containers
CREATING A VACUUM IN CONTAINERS

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Step Description Image
5
Press 2” to turn the packaging machine on.
6
Press on the icon and select the desired con-
tainer Vacuum cycle.
7
When the icon is repeatedly pressed, the display
will show the selected cycle:
MIN level
To be used to:
• Repackage jars with screw-caps.
Seal lids only.
MED level
To be used to:
• Create a partial vacuum with professional con-
tainers resistant against implosion, for products
intended for subsequent pasteurisation and/or
sterilisation.
MAX level
To be used to:
• Create the maximum vacuum in professional con-
tainers.
8
Press to start the programme.
9
Press the lid of the container lightly to start the vacuum.
10
At the end of the cycle remove the accessory from the vacuum chamber.
The cycle can be interrupted at any time:
Press .
Air re-enters the vacuum chamber.
CREATING A VACUUM IN CONTAINERS

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Step Description Image
1
Choose the bag depending on the use (preservation or
cooking) best suited to the dimensions of the product:
the product should not occupy more than 2/3 of the
actual volume of the bag.
Insert products cooled to 3°C.
2/3
2
Open the lid and make sure the vacuum chamber and
product to be packaged are dry.Take care not to dirty
or wet the inner part near the bag opening.
3
Position the bag centred on the sealing bar (A), insert
the gas intake nozzle in the open ap and block the
bag under the Clips B.
2cm
A
B
8. CREATING MODIFIED ATMOSPHERE PACKAGING
Before proceeding to package, make sure the modied atmosphere GAS cylinder is connected and that the GAS pres-
sure is 1 bar.
CREATING MODIFIED ATMOSPHERE PACKAGING

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Step Description Image
4
Close the lid of the device.
5
Press 2” to turn the packaging machine on.
6
Press on the icon and select the desired modied
atmosphere cycle.
7
When the icon is repeatedly pressed, the display
will show the selected GAS cycle:
Maximum vacuum with MIN GAS intake.
To be used to:
• protect products against crushing
Maximum vacuum with MED GAS intake.
To be used to:
• package with modied atmosphere, with 40% GAS
intake.
Maximum vacuum with MAX GAS intake.
To be used to:
• package with modied atmosphere, with 50% GAS
intake.
8
Press to set the desired sealing level.
MIN: for preservation only bags.
Thickness < 70µ.
MED: for vacuum bags with thickness up to 95µ.
MAX: for vacuum bags with thickness greater than
95µ up to 150µ and non-gusseted aluminium vacuum
bags.
It is recommended to select MAX sealing level (what-
ever type of bags used), for a vacuum cycle with MED
or MAX level of Gas injected.
9
Press to start the programme.
10
Press the lid lightly to start the vacuum.
11
The cycle ends with bag sealing and the re-entry of air into the vacuum chamber.
12
Open the lid and remove the bag.
CREATING MODIFIED ATMOSPHERE PACKAGING

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The cycle can be interrupted at any time:
Press .
Air re-enters the vacuum chamber.
The bag can be sealed earlier than intended.
Press .
The bag is sealed and air re-enters the vacuum chamber.
Step Description Image
1
Choose the bag according to the use (preservation or
cooking) and most suited to the size of the product.
Insert products cooled to 3°C.
2
Open the lid and make sure the vacuum chamber and
the product to be packaged are dry.
Take care not to dirty or wet the inner part near the
bag opening.
9. SPECIAL FUNCTIONS: CHEF CYCLES
9.1 Meat sauces
• Tomato sauces, ragout, Amatriciana sauce
SPECIAL FUNCTIONS: CHEF CYCLES

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Step Description Image
3
Place the bag in a centred position on the sealing bar
(A) and stop the bag under the Clips B.
2cm
A
B
4
Close the lid of the device.
5
Press 2” to turn the packaging machine on.
6
Press to select the Chef cycles.
7
Repeatedly press to select the programme:
Meat sauces.
SPECIAL FUNCTIONS: CHEF CYCLES

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Step Description Image
8
Press to set the desired sealing level.
MIN: for preservation only bags.
Thickness < 70µ.
MED: for vacuum bags with thickness up to 95µ.
MAX: for vacuum bags with thickness greater than
95µ up to 150µ and non-gusseted aluminium vacuum
bags.
9
Press to start the programme.
10
Press the lid lightly to start the vacuum.
11
The cycle ends with bag sealing and the re-entry of air into the vacuum chamber.
12
Open the lid and remove the bag.
SPECIAL FUNCTIONS: CHEF CYCLES