Ozito CCS-085 User manual

CHAINSAW
CHAIN
SHARPENER
85W
INSTRUCTION MANUAL
SPECIFICATIONS
Voltage: 220-240V ~ 50Hz
Motor: 30W (S1), 85W (S2: 15min)
No Load Speed: 5,800/min
Table/Vice: 0°-35°left & right
Sharpening Wheel: Ø108 x 3.2 x Ø23mm
Bore: 23mm
Suits Chain Pitch: 0.325" and 3/8"
Tool Weight: 2.0kg
CCS-085
STANDARD EQUIPMENT
3 YEAR REPLACEMENT WARRANTY*
Your product is guaranteed for a period of 36 months from the original date of purchase. If
a product is defective it will be replaced in accordance with the terms of this warranty. Warranty
excludes consumable parts, for example: Sharpening wheel.
*This product is intended for DIY use only and replacement warranty covers domestic use.
WARNING
The following actions will result in the warranty being void.
• If the tool has been operated on a supply voltage other than that specified on the tool.
• If the tool shows signs of damage or defects caused by or resulting from abuse, accidents
or alterations.
• Failure to perform maintenance as set out within the instruction manual.
• If the tool is disassembled or tampered with in any way.
• Professional, industrial or high frequency use.
WARRANTY
Ozito Industries Pty Ltd 25 Fox Drive, Dandenong South, Victoria, Australia 3175.
ozito.com.au
Chainsaw Chain Sharpener
Sharpening Wheel
1021
IN ORDER TO MAKE A CLAIM UNDER THIS WARRANTY
YOU MUST RETURN THE PRODUCT TO YOUR NEAREST
BUNNINGS WAREHOUSE WITH YOUR BUNNINGS
REGISTER RECEIPT. PRIOR TO RETURNING YOUR
PRODUCT FOR WARRANTY PLEASE TELEPHONE OUR
CUSTOMER SERVICE HELPLINE:
Australia: 1800 069 486
New Zealand: 0508 069 486
The benefits provided under this warranty are in addition to other rights and remedies which
are available to you at law.
Our goods come with guarantees that cannot be excluded at law. You are entitled to a
replacement or refund for a major failure and for compensation for any other reasonably
foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the
goods fail to be of acceptable quality and the failure does not amount to a major failure.
Generally you will be responsible for all costs associated with a claim under this warranty,
however, where you have suffered any additional direct loss as a result of a defective product
you may be able to claim such expenses by contacting our customer service helpline above.
TO ENSURE A SPEEDY RESPONSE PLEASE HAVE
THE MODEL NUMBER AND DATE OF PURCHASE
AVAILABLE. A CUSTOMER SERVICE REPRESENTATIVE
WILL TAKE YOUR CALL AND ANSWER ANY QUESTIONS
YOU MAY HAVE RELATING TO THE WARRANTY POLICY
OR PROCEDURE.
Table/Vice

1. Lowering hand piece
2. Sharpening wheel cover
3. Direction of rotation arrow
4. Sharpening wheel
5. Depth of grind knob
6. Depth of grind lock nut
7. Chain stop knob
8. Chain stop lock nut
9. Chain (tooth) stop
10. Guide
11. Depth stop platform
12. Guide clamp lever
13. Table scale
14. Table
15. Table locking knob
16. Sharpener base
17. Bench mounting holes
CHAINSAW CHAIN SHARPENER
KNOW YOUR PRODUCT
1. ASSEMBLY
1
2
3
4
5
6
7 8
12
10 11
ONLINE MANUAL
Scan this QR Code with your mobile
device to take you to the online manual.
Fitting the Table
1. Insert the bolt of the table
through the hole in the
sharpener base.
2. Secure the table in place by
fixing the locking knob to the
bolt (by screwing the knob
clockwise).
For safe operation of the sharpener, the base of the tool must be fitted to a
flat, solid, secure surface such as a work bench.
The sharpener base is designed in two halves. The rear half is for fitting
flat to a stable surface and the front is designed to protrude over the edge
of the mounting surface.
The sharpener base should be
fitted to the mounting surface by
sliding the rear half back until
the two ‘steps’ on the base align
with the edge of the mounting
surface. Ensure when mounting,
that the table locking knob is
still easily accessible for when
adjusting the table angles.
15 1613
Two 10mm mounting holes allow
for fixing the base to the mounting
surface (bolts not supplied).
Ensure the mounting surface is
capable of supporting the weight
of the sharpener and chain to be
sharpened.
SETUP & PREPARATION
14
9
17
WARNING!: BEFORE ASSEMBLING, MOUNTING, SETTING OR
MAINTAINING YOUR SHARPENER, MAKE SURE THAT THE
MOTOR IS OFF AND THE TOOL DISCONNECTED FROM THE POWER
SUPPLY TO PREVENT ACCIDENTAL STARTING.
Mounting the Sharpener

CUTTERS
DEPTH GUAGE
BODY
CUTTERS
DEPTH GUAGE
BODY
1. Open the slide guide
groove by rotating the
guide clamp lever anti-
clockwise.
Note: The guide clamp
lever is spring loaded to
allow repositioning of the
handle. By pulling out the
lever and at the same
time rotate to the opposite
direction, then releasing
will allow you to position the handle again to turn in the desired
direction.
Adjusting the Angle of Cut
2. SETTING OF THE SHARPENER
2. Fit a chain over the guide groove
ensuring the inner side of the
chain sits inside the guide groove.
Ensure the chain hangs freely
over the side of the mounting
surface. The chain should be
fitted so the teeth face the right
hand side of the sharpener and
the chain
can move
freely
in both
directions.
Note. Prior to using the sharpener, several adjustments must be made in
order to sharpen the teeth of the chain effectively.
1. Adjusting the angle of cut.
2. Adjusting the chain (tooth) stop.
3. Adjusting the depth of cut.
Failure to perform these adjustments will result in poor sharpening and
possible damage to the chain being sharpened.
Before making adjustments, always ensure the sharpener has been
disconnected from the power supply.
3. If you know the angle of the
chain, rotate the table to the
same angle as the chain. To
rotate the table loosen the table
lock knob and rotate the table
until the scale indicator lines up
with the scale on the base of
the sharpener.
4. If you do not know the angle of the
chain set, the table angle to 35°.
Take hold of the hand piece and
bring it down so that the wheel is
slowly lowered into the chain, along
the cutting tooth. Slowly move the
table so the cutting face of the
tooth is parallel with the edge of
the wheel. The most common chain
angles are 30 – 35°. It may be
necessary to slide the chain slightly
to allow the wheel to enter down
the face of the tooth.
5. Once the correct angle as
been achieved tighten the
table locking knob to lock
the table in the current
position.
After the table is locked in
the required position, take
hold of the hand piece and
lower the head assembly
until the wheel is aligned
along the tooth of the chain.
Confirm the angle then slide the chain so the face of the tooth is just
touching the face of the wheel.
6. Lock the guide by
rotating the clamping
lever as far as it will go
in a clockwise direction.
Ensure the chain is
clamped firmly into the
sliding guide.
Should the chain still
not be clamped, pull the
clamping lever outwards
(away from the guide),
turn the lever anti-clockwise 1/4
of a turn. Push the lever back in
towards the guide. Proceed to
rotate the lever fully clockwise.
Check the chain is clamped. Should
it still not be clamped, repeat the
process above.
WARNING: ALWAYS WEAR HEAVY GLOVES WHEN
HANDLING THE CHAIN.

CUTTERS
DEPTH GUAGE
BODY
Adjusting the Chain (tooth) Stop
1. With the chain clamped in
position, rotate the chain
stop in behind the chain
tooth aligned with the
sharpening wheel from the
previous setting.
2. Adjust the chain stop knob
so that it is firmly behind
and at the bottom of the
aligned chain tooth, by
rotating either clockwise
to move the chain stop
forward or anti-clockwise
to move the chain stop
backward.
3. When the chain stop is
properly adjusted it should
be directly behind the chain
tooth as shown. To secure
in position rotate the chain
stop lock nut clockwise as
far as possible.
Adjusting the Depth of Cut
1. Ensure the chain is still locked in
place, the chain stop still flipped into
position and the chain stop knob and
lock nut are still secured.
2. Rotate the depth of grind knob
clockwise as far as it will go (so as
much of the pin is exposed under
the head piece as possible).
3. Rotate the depth of grind lock nut
towards the housing of the tool.
4. Lower wheel towards the face of the
tooth. The depth of grind pin should
meet the depth stop platform and
stop the sharpening wheel from
travelling the full distance to the
tooth.
5. Whilst still applying downward pressure on the hand piece
simultaneously start rotating the depth of grind knob anti-clockwise.
Slowly continue rotating the knob anti clockwise whilst watching the
sharpening wheel get closer to the tooth of the chain.
6. When the wheel enters along the
face of the tooth, make sure the
wheel is lowered until it covers
the full face of the tooth but DOES
NOT touch the tooth body below.
Alternatively, you can lower the
sharpening wheel until it firmly sits
on top of the tooth body and then
rotate the depth of grind knob 1/2
a turn clockwise to lift it slightly away from the
body. Lifting the sharpening wheel away from the
body will prevent cutting into the body or link and
damaging the chain.
7. When the depth adjustment is
correct, hold the depth of grind knob
in position with one hand, using the
free hand rotate the grind lock nut
clockwise locking the depth of grind
pin in position.
The initial set up is now complete.
Fine adjustments may still need
to be made once first sharpening
operation is performed.

ON
OFF
CUTTERS
DEPTH GUAGE
BODY
3. OPERATION
OPERATION
CCS-085
WARNING!: DURING OPERATION, IT IS IMPORTANT NOT TO
OVERLOAD THE SHARPENER. THE SHARPENER SHOULD RUN AT
ALMOST FULL SPEED AT ALL TIMES. IF TOO MUCH PRESSURE IS
APPLIED, THE SHARPENER WILL START TO SLOW DOWN (NOTICED
MAINLY BY THE DRAMATIC AUDIBLE CHANGE OF THE MOTOR.
Switching On and Off
WARNING: TO REDUCE THE RISK OF ELECTRICAL SHOCK,
WE RECOMMEND THE USE OF A RESIDUAL CURRENT
DEVICE (RATED 30mA OR LESS).
To turn the tool ON, press the ‘I’ on
the switch. To turn the motor OFF,
press the ‘O’ on the switch.
Note: When turning on the sharpener,
stand to one side of the tool. Ensure
you wear safety glasses, heavy gloves
and ear protection.
Prior to operation, ensure you have read and understood the
operating instructions.
Connect the tools power-plug to a power-point.
If multiple chains are to be sharpened, it is suggested the sharpener
be turned off at the completion of each chain for a period equal to
that of sharpening the previous chain.
Using the Sharpener
Turn on the sharpener, and
slowly lower the hand-piece.
If you notice a slight error in
your settings, turn off the tool
and unplug from the power
point prior to making any
further adjustments.
Note: A successful grind
occurs when the contact
between the sharpening wheel
and tooth is gradual and
smooth.
Should the sharpener speed slow down, allow the hand-piece to raise up
a little (in effect allowing the wheel to lift away from the chain) and let the
motor return to full speed before continuing to sharpen.
The chain saw chain
is fitted with two sets
of teeth, usually every
second tooth is the
opposite to the last.
When there is an odd
number of teeth in the
chain, the teeth can be doubled up ie. left, left, right.
Should the chain have an odd number of teeth, check to find this point,
and be aware of this condition.
The sharpening process consists of two operations. These are, setting
to the left, and then setting the right. It is suggested that you sharpen all
of the teeth that face one side (every second tooth) and then proceed to
sharpen all the teeth on the opposite side.
It is important to always ensure the tooth is correctly located against the
chain stop, the chain is correctly locked in place, the initial set-up as
previously described has been correctly carried out, and the correct safety
gear is being worn.
With the chain correctly aligned against the chain stop and the depth
stop set (refer to SETTING OF THE SHARPENER instructions prior to the
operation), start the tool whilst standing to one side of the sharpening
wheel and allow the motor to run for several seconds (allowing the motor
to get up to full speed).
Check the above settings by carefully
lowering the sharpening wheel down
the face of the tooth until the hand-
piece comes to a stop.
As the sharpening wheel passes down
the face of the tooth, it should be a
light even pass.
DO NOT attempt to try and make a
heavy pass. It should be a very light
“brush” of the front face of the tooth. If
the cut is too heavy, stop and allow the
hand-piece to rise back up, and turn
the tool off. If the pass was too heavy,
adjust the chain stop adjusting knob
in an anti-clockwise direction slightly
(suggest no more than 1/8 of a turn).
Then tighten the chain stop
adjusting knob lock nut.
Once sharpening of the tooth
completed, rotate the guide clamp
lever fully to the left to unlock the
chain clamp (sliding guide).
Slide the chain to the right, allowing
the chain stop to ride over the
links and teeth until the next tooth
(orientated the same as the first tooth)
rides under the stop.
When the tooth slides under the chain
stop, gently slide the chain to the left
so the stop engages and locates the
tooth.
With the rear of the tooth firmly located, lock the clamping lever, and
repeat the cutting test. If the sharpening wheel is not grinding a sufficient
amount off the face of the tooth, repeat the above adjustment but rotate
the chain stop adjustment knob clockwise.
Lower the hand-piece (in effect lowering the wheel) fully until the wheel
reaches the bottom of the tooth. Check to ensure the sharpening wheel
has not cut into the chain link.
If the sharpening wheel touches the chain link, re-set the stop by
adjusting the depth of grind knob in a clockwise direction (suggest 1/8
turn at a time). Re-test after each adjustment.
WARNING: ENSURE YOU WEAR PERSONAL PROTECTION
EQUIPMENT SUCH AS HEAVY GLOVES, HEARING AND
EYE PROTECTION.

Inside Outside
OPERATION
Keep the Sharpener clean and free of dust, metal debris and dirt. Check
the sharpening wheel before each use to make sure it isn’t damaged.
Do not use a sharpening wheel if it is chipped, cracked, or worn. You can
check if the wheel has cracks not visible to the human eye by hanging
it up by the central hole and tapping it with a non metal object (ie.
Screwdriver handle). If it is in good condition it will produce a metallic
sound. A dull sound indicates a crack or break. Replace the sharpening
wheel when it grinds down to a diameter of 75mm.
Wheel Change
WARNING! ENSURE THE TOOL IS TURNED OFF AND
DISCONNECTED FROM THE POWER SUPPLY BEFORE
PERFORMING ANY OF THE FOLLOWING OPERATIONS.
General maintenance
MAINTENANCE
Note: Movement of the chain
through the guide should be from
the HANGING chain as shown.
Movement of the chain should NOT
be from the top of the clamp area.
To move the chain, the guide
clamp lever should be loosened
then gently pull downwards on the
hanging chain. After the tooth to be
sharpened has passed under the
stop, gently pull the chain via the
hanging chain to the left until the
stop locates the chain tooth.
Always select the correct orientated
tooth for the set up for the table.
Sharpening Teeth in Opposite Direction
1. Ensure the sharpener is turned off and the sharpening wheel is not
rotating.
2. Check the angle of the table of the current setting, loosen the table
locking knob, and rotate the table to the opposite side, but to the same
corresponding angle.
3. Lock the table locking knob firmly.
4. Using the same method above, release the guide clamp lever and move
the chain to the right and locate the first chain tooth with the opposite
orientation from the first sharpening process. The settings should be the
same, however when making the first cut always take care and check
the amount being cut off the tooth, and also the depth of the cut. Check
both of these settings and adjust accordingly.
1. Disconnect the sharpener from
the power supply.
2. Remove the 3 screws holding the
sharpening wheel cover to the
sharpener housing.
3. Lift off the sharpening wheel
cover.
4. Hold the sharpening wheel with
one hand and using the free hand
turn the knob at the centre of the
wheel anti clockwise. Remove
the knob.
5. Remove the sharpening
wheel and replace with a
new one.
6. Re-fit the locking knob and screw clockwise with the inside of the
knob facing down against the sharpening wheel. Hold the wheel
with the free hand to ensure the locking knob can be tightened
properly.
7. Re-fit the sharpening wheel cover.
8. Secure cover by fixing the 3 screws through the cover back into the
sharpener housing.

Wear hearing & eye protection
Warning
Regulatory Compliance Mark
(RCM)
VVolts Hz
W
Hertz
~
n0
/min
Alternating Current Watts
No load speed
Revolutions or reciprocations
per minute
Read Instruction Manual
Double insulated
Wear non-slip heavy duty gloves
CUTTERS
DEPTH GUAGE
BODY
DESCRIPTION OF SYMBOLS
Power tools that are no longer usable should not
be disposed of with household waste but in an
environmentally friendly way. Please recycle where
facilities exist. Check with your local council authority for
recycling advice.
Recycling packaging reduces the need for landfill and raw
materials. Reuse of recycled material decreases pollution
in the environment. Please recycle packaging where
facilities exist. Check with your local council authority for
recycling advice.
CARING FOR THE ENVIRONMENT
SPARE PARTS
Spare parts can be ordered from the Special Orders Desk at your
local Bunnings Warehouse.
Most common spare parts listed below
Spare Part Part No.
Sharpening Wheel PXCSWA-108 (accessory)
For further information, or any parts not listed here, visit
www.ozito.com.au or contact Ozito Customer Service:
Australia 1800 069 486
New Zealand 0508 069 486
E-mail: [email protected]
Ozito Industries will not be responsible for any damage or
injuries caused by repair of the tool by an unauthorised person
or mishandling or mistreatment of the tool. This tool is designed
for Domestic Home Use only. Use in commercial or industrial
environments will void the warranty.
• Always disconnect the sharpener from the power supply prior to making any adjustments or
performing any maintenance.
• Always wear eye protection.
• Ensure replacement wheels are rated at 5,800/min or higher. Using a wheel rated below the speed
of the sharpener is a hazard.
• Rags, clothes and other loose catch-able objects should be kept away from the work area.
• If interrupted whilst operating the tool, complete the process and switch the tool off before looking
away from the machine.
• Periodically check all nuts, bolts and other fixings are properly tightened.
• Always turn the sharpener off when it is not in use and never leave it unattended without first
switching off and disconnecting the tool from the power supply. Never leave the sharpener until the
sharpening wheel has come to a complete stop.
• When using the sharpener, use safety equipment including safety glasses, ear protection, dust
mask and protective gloves.
Kickback and Related Warnings
Kickback is a sudden reaction to a pinched or snagged rotating wheel. Pinching or snagging causes
rapid stalling of the rotating wheel which in turn causes the uncontrolled cutting unit to be forced
upwards towards the operator.
For example, if a cut-off wheel is snagged or pinched by the work piece, the edge of the wheel that’s
entering the pinch point can dig into the surface of the material causing the wheel to climb out or kick
out. Cut-off wheels may also break under these conditions.
Kickback is the result of power tool misuse and/or incorrect operating procedures or conditions and can
be avoided by taking proper precautions as given below.
a. Maintain a firm grip on the power tool and position your body and arm to allow you to resist
kickback forces. The operator can control upward kickback forces, if proper precautions are taken.
b. Do not position your body in line with the rotating wheel. If kickback occurs it will propel the
cutting unit upwards toward the operator.
c. Do not attach a saw chain, woodcarving blade, segmented diamond wheel with a peripheral
gap greater than 10mm or toothed saw blade. Such blades create frequent kickback and loss of
control.
d. Do not ‘jam’ the wheel or apply excessive pressure. Do not attempt to make an excessive depth
of cut. Overstressing the wheel increases the loading and susceptibility to twisting or binding of the
wheel in the cut and the possibility of kickback or wheel breakage.
e. When the wheel is binding or when interrupting a cut for any reason, switch off the power tool
and hold the cutting unit motionless until the wheel comes to a complete stop. Never attempt
to remove the wheel from the cut while the wheel is in motion, otherwise kickback may occur.
Investigate and take corrective action to eliminate the cause of wheel binding.
f. Do not restart the cutting operation in the work piece. Let the wheel reach full speed and
carefully re-enter the cut. The wheel may bind, walk up or kickback id the power tool is restarted
in the work piece.
g. Support any oversized work piece to minimise the risk of wheel pinching and kickback. Large
work pieces tend to sag under their own weight. Supports must be placed under the work piece near
the line of cut and near the edge of the work piece on both sides of the wheel.
CHAINSAW CHAIN SHARPENER SAFETY WARNINGS
Filing the Chain Depth
If the chain has been repeatedly
sharpened, the chain depth
limiting gauges (depth gauge) may
need to be filed down with a flat
file (not included). The depth of the
depth gauges should be NO more
than 0.5mm below the cutters.
Always disconnect the sharpener from the power supply prior to making
any adjustments or performing any maintenance.
Ensure replacement wheels are rated at 5,800/min or higher. Using a
wheel rated below the speed of the sharpener is a hazard.
Periodically check that all nuts, bolts and other fixings are properly
tightened.

WARNING! The appliance is not to be used by persons (including children) with
reduced physical, sensory or mental capabilities, or lack of experience and
knowledge, unless they have been given supervision or instruction.
Young children should be supervised to ensure that they do not play with the appliance.
a. Position yourself and bystanders away from the plane of the rotating wheel. The guard helps
to protect the operator from broken wheel fragments and accidental contact with wheel.
b. Only use bonded reinforced cut-off wheels for your power tool. Just because an accessory
can be attached to your power tool, it does not assure safe operation.
c. The rated speed of the accessory must be at least equal to the maximum speed marked on
the power tool. Accessories running faster than their rated speed can break and fly apart.
d. Wheels must be used only for recommended applications. For example: do not grind with
the side of a cut-off wheel. Cut-off wheels are intended for peripheral grinding, side forces
applied to these wheels may cause them to shatter.
e. Always use undamaged wheel flanges that are of correct diameter for your selected wheel.
Proper wheel flanges support the wheel thus reducing the possibility of wheel breakage.
f. The outside diameter and the thickness of your accessory must be within the capacity rating
of your power tool. Incorrectly sized accessories cannot be adequately guarded or controlled.
g. The arbour size of wheels and flanges must properly fit the spindle of the power tool.
Wheels and flanges with arbour holes that do not match the mounting hardware of the power tool
will run out of balance, vibrate excessively and may cause loss of control.
h. Do not use damaged wheels. Before each use, inspect the wheels for chips and cracks. If
the power tool or wheel is dropped, inspect for damage or install an undamaged wheel.
After inspecting and installing the wheel, position yourself and bystanders away from
the plane of the rotating wheel and run the power tool at maximum no load speed for one
minute. Damaged wheels will normally break apart during this test time.
i. Wear personal protective equipment. Depending on application, use face shield, safety
goggles or safety glasses. As appropriate, wear dust mask, hearing protectors, gloves and
shop apron capable of stopping small abrasive or work piece fragments. The eye protection
must be capable of stopping flying debris generated by various operations. The dust mask or
respirator must be capable of filtrating particles generated by your operation. Prolonged exposure
to high intensity noise may cause hearing loss.
j. Keep bystanders a safe distance away from work area. Anyone entering the work area must
wear personal protective equipment. Fragments of work piece or of a broken wheel may fly
away and cause injury beyond immediate area of operation.
k. Position the cord clear of the spinning accessory. If you lose control, the cord may be cut or
snagged, and your hand or arm may be pulled into the spinning wheel.
l. Regularly clean the power tool’s air vents. The motor’s fan can draw the dust inside the housing
and excessive accumulation of powdered metal may cause electrical hazards.
m. Do not operate the power tool near flammable materials. Do not operate the power tool
while placed on a combustible surface such as wood. Sparks could ignite these materials.
n. Do not use accessories that require liquid coolants. Using water or other liquid coolants may
result in electrocution or shock.
CARING FOR THE ENVIRONMENT
GENERAL POWER TOOL SAFETY WARNINGS
ELECTRICAL SAFETY
WARNING! When using mains-powered tools, basic safety precautions, including the following,
should always be followed to reduce risk of fire, electric shock, personal injury and material damage.
Read the whole manual carefully and make sure you know how to switch the tool off in an emergency, before
operating the tool.
Save these instructions and other documents supplied with this tool for future reference.
The manufacturer cannot accept any liability for damage or accidents which arise due to a failure to follow these
instructions and the safety information.
This product has been designed for 230V and 240V only. Always check that the power supply corresponds to the voltage
on the rating plate.
If the supply cord is damaged, it must be replaced by an electrician or a power tool repairer in order to avoid a hazard.
Note: The supply of 230V and 240V is interchangeable for Australia and New Zealand. This tool is double
insulated in accordance with AS/NZS 62841-1; therefore no earth wire is required.
The power supply for this product should be protected by a residual current device (rated at 30mA or less). A residual
current device reduces the risk of electric shock.
If the supply cord is damaged, it must be replaced by an electrician or a power tool repairer in order to avoid a hazard.
This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental
capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use
of the appliance by a person responsible for their safety.
Note: Double insulation does not take the place of normal safety precautions when operating this tool. The insulation
system is for added protection against injury resulting from a possible electrical insulation failure within the tool.
Using an Extension Lead
Always use an approved extension lead suitable for the power input of this tool. Before use, inspect the extension lead
for signs of damage, wear and ageing. Replace the extension lead if damaged or defective. When using an extension
lead on a reel, always unwind the lead completely. Use of an extension lead not suitable for the power input of the tool or
which is damaged or defective may result in a risk of fire and electric shock.
WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and
instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless)
power tool.
1. Work area safety
a. Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids,
gases or dust. Power tools create sparks
which may ignite the dust or fumes.
c. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.
2. Electrical safety
a. Power tool plugs must match the outlet. Never modify the plug in any way.
Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets
will reduce risk of electric shock.
b. Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock
if your body is earthed or grounded.
c. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of
electric shock.
d. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord
away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric
shock.
e. When operating a power tool outdoors, use an extension cord suitable
for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
f. If operating a power tool in a damp location is unavoidable, use a residual current device (RCD)
protected supply. Use of an RCD reduces the risk of electric shock.
3. Personal safety
a. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use
a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of
inattention while operating power tools may result in serious personal injury.
b. Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask,
non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
c. Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power
source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the
switch or energising power tools that have the switch on invites accidents.
d. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a
rotating part of the power tool may result in personal injury.
e. Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool
in unexpected situations.
f. Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from
moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
g. If devices are provided for the connection of dust extraction and collection facilities, ensure these are
connected and properly used. Use of dust collection can reduce dust-related hazards.
h. Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool
safety principles. A careless action can cause severe injury within a fraction of a second.
4. Power tool use and care
a. Do not force the power tool. Use the correct power tool for your application. The correct power tool will do
the job better and safer at the rate for which it was designed.
b. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled
with the switch is dangerous and must be repaired.
c. Disconnect the plug from the power source and/or the battery pack from the power tool before making
any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the
risk of starting the power tool accidentally.
d. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power
tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained
users.
e. Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any
other condition that may affect the power tool’s operation. If damaged, have the power tool repaired
before use. Many accidents are caused by poorly maintained power tools.
f. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to
bind and are easier to control.
g. Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into
account the working conditions and the work to be performed. Use of the power tool for operations different
from those intended could result in a hazardous situation.
h. Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping
surfaces do not allow for safe handling and control of the tool in unexpected situations.
5. Service
a. Have your power tool serviced by a qualified repair person using only identical replacement parts. This
will ensure that the safety of the power tool
is maintained.
b. If the supply cord is damaged, it must be replaced by the manufacturer, its service agent or similarly
qualified persons in order to avoid a hazard.
CUT-OFF SAW SAFETY WARNINGS
Table of contents
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