Ozito ZLRTS-012 User manual

ROTARY
TOOL
12V Lithium Ion
INSTRUCTION MANUAL
SPECIFICATIONS
Input Voltage: 12V
No Load Speed: 10,000 - 22,000/min
Collet Chuck Size: ø 2.3 / 3.2mm
Flexible Shaft Length: 1.0m
Tool Weight: 0.45kg
ZLRTS-012
WHAT’S IN THE BOX
Cordless Rotary Tool
Flexible Shaft
Accessories x 84
IN ORDER TO MAKE A CLAIM UNDER THIS
WARRANTY YOU MUST RETURN THE PRODUCT
TO YOUR NEAREST BUNNINGS WAREHOUSE WITH
YOUR BUNNINGS REGISTER RECEIPT. PRIOR TO
RETURNING YOUR PRODUCT FOR WARRANTY
PLEASE TELEPHONE OUR CUSTOMER SERVICE
HELPLINE:
Australia 1800 069 486
New Zealand 0508 069 486
3 YEAR REPLACEMENT WARRANTY
Your product is guaranteed for a period of 36 months from the
original date of purchase and is intended for DIY (Do It Yourself)
use only. If a product is defective it will be replaced in accordance
with the terms of this warranty. Lithium Ion batteries and chargers
are covered by a 12 month warranty. Warranty excludes
consumable parts, for example: accessories, carbon brushes etc.
WARNING
The following actions will result in the warranty being void.
• If the tool has been operated on a supply voltage other
than that specified on the tool.
• If the tool shows signs of damage or defects caused
by or resulting from abuse, accidents or alterations.
• Failure to perform maintenance as set out within the
instruction manual.
• If the tool is disassembled or tampered with in any way.
• Professional, industrial or high frequency use.
WARRANTY
TO ENSURE A SPEEDY RESPONSE PLEASE
HAVE THE MODEL NUMBER AND DATE OF
PURCHASE AVAILABLE. A CUSTOMER SERVICE
REPRESENTATIVE WILL TAKE YOUR CALL
AND ANSWER ANY QUESTIONS YOU MAY
HAVE RELATING TO THE WARRANTY POLICY
OR PROCEDURE.
OZITO Australia/New Zealand (Head Office) 1-23 Letcon Drive, Bangholme, Victoria, Australia 3175.
The benefits provided under this warranty are in addition
to other rights and remedies which are available to you at law.
Our goods come with guarantees that cannot be excluded
at law. You are entitled to a replacement or refund for a major
failure and for compensation for any other reasonably foreseeable
loss or damage. You are also entitled to have the goods repaired
or replaced if the goods fail to be of acceptable quality and the
failure does not amount to a major failure.
Generally you will be responsible for all costs associated with
a claim under this warranty, however, where you have suffered
any additional direct loss as a result of a defective product you
may be able to claim such expenses by contacting our customer
service helpline above.
ozito.com.au
0817

ONLINE MANUAL
Scan this QR Code with your
mobile device to take you to
the online manual.
1 Collet Nut
2 Shaft Collar
3 Spindle Lock Button
4 On/Off Button
5 Variable Speed Controls
6 Battery Seating
CORDLESS ROTARY TOOL
KNOW YOUR PRODUCT
1. CHANGING ACCESSORIES
7 Flexible Shaft
8 Locking Collet
9 Spindle Lock
10 Fitting Collar
11 Rotary Accessories x 81
12 Spanner
ACCESSORIES
BATTERY & CHARGER
SETUP & PREPARATION
1 2 3 4 5 6
7 8 9 10 11 12
WARNING! ENSURE THE TOOL IS DISCONNECTED
FROM THE POWER SUPPLY BEFORE PERFORMING ANY
OF THE FOLLOWING OPERATIONS.
1 Press and hold the spindle
lock button.
2 Unscrew the collet nut and
remove completely.
3 Select a suitable collet for
the accessory to be used
and insert. Then cover
with collet nut.
4 Lightly tighten the collet nut so
that it stays in place.
5 Insert shaft of accessory
into the collet.
6 Tighten collet nut using spindle
lock and spanner.
This tool is compatible with all batteries and chargers from the
Ozito Home-12volt range.

2. CHANGING ACCESSORIES CONT. 3. FLEXIBLE SHAFT
Locating a cutting/sanding disc
Locating a sanding drum
2 Fit the bre ange either side
of the cutting disc, then insert
the screw.
1 Loosen the screw on the top
of the sanding drum holder.
3 Tighten the cutting disc onto
the cutting disc holder.
2 Slide the sanding drum onto
the sanding drum holder.
1 Remove the screw from
the end of the disc holder.
Note: Do not over-tighten the screw as it could result in damage to the
cutting disc.
3 Tighten the screw until
the sanding drum sleeve
is secured.
1 Remove the shaft collar.
6 Insert the spindle lock key into
the hole on the handle.
2 Loosen the collet nut.
7 Loosen collet nut then insert
shank of accessory into collet.
3 Raise the handle end of
the exible shaft & shake
gently until the inner
exible shaft protrudes
from the tting collar or
use a pair of pliers.
5 Screw the exible shaft
tting collar onto the
rotary tool.
8 Tighten collet nut and check all ttings to ensure they are securely
fastened.
4 Insert the inner exible shaft into the collet then tighten the collet
nut.
a
b
ab

5. CONTROLS
OPERATION
The speed of the tool can be regulated to suit a variety of applications
and materials.
Low speed use: Best for polishing applications and delicate projects
such as fragile model parts. It is recommended that the various shape
grinding stones be used at low speed to prevent them from becoming
too hot and deteriorating.
High speed use: Best for carving and shaping materials. Metal and
glass projects require high speed drilling.
1 Press the “+” button to
increase the speed.
2 Press the “-” button to reduce
the speed.
1 To turn on, push the on/
off switch. The LED’s will
illuminate once switch on.
1 To t the battery slide it into
the base of the tool until it
clicks into place.
2 To turn off, push the on/off
switch.
2 To remove the battery, press
the battery release button and
then remove the battery.
a
b
Variable Speed Dial
On/Off SwitchFitting and Removing the Battery
4. FITTING THE BATTERY

ZLRTS-012
6. OPERATING THE ROTARY TOOL
1 Turn the rotary tool on. 2 Select the appropriate speed
for the application.
3 For high precision
applications such as
engraving or milling, hold
the rotary tool like a pen.
5 Gently apply the tip of the
accessory to the work piece.
4 For heavy work like
cutting or grinding,
hold the rotary tool
in the palm of your
hand.
WARNING! PLACING EXCESSIVE LOAD ON THE ROTARY
TOOL WHILE IT IS RUNNING AT LOW SPEEDS MAY
CAUSE IT TO OVERHEAT AND THE MOTOR TO FAIL.

ACCESSORY GUIDE
Collet 2.3 - 3.2mm x1 different shank sizes, to your rotary tool.
Mandrel x1
A mandrel is a shank to which polishing
accessories, cutting wheels and sanding
Screw Mandrel x1 A shank which screws into the felt
polishing tip and wheels.
Sanding Drum 6mm Drum x1 A shank used with sanding paper drums
Sanding Bands 6mm Sanding Band x6
places.
Cutting Wheels Thin Cut-off Wheels x10 slicing and cutting applications. Use them
for cutting off frozen bolt heads and nuts
etc.
Sanding Wheels 20mm Sanding Wheels x12
Engraving Cutters Fine Engraver x1
Engraving Cutters x2
Made for intricate work on ceramics, wood
carvings, jewelry and scrimshaw. Available
in a wide variety of shapes and sizes.
Dressing Stone x1 grinding accessories after they have been
used.
Grinding Stones &
Wheels
Wheels & Stones x8
Suitable for various kinds of grinding and
sharpening applications. Available in a
wide range of sizes and shapes - round,
Brushes T-Shaped Brush x2
polishing. The steel wire brush is good
for general purpose cleaning.
Nylon brushes are useful for cleaning
silverware, jewelley and antiques. Use with
polishing compound for faster cleaning or
Fabric Tips and
Wheels
Felt Wheel x4
Felt Tip x1
Used for bringing metal surfaces to
compound to bring a high shine to the
ASSEMBLY
SANDING ACCESSORIES
CUTTING ACCESSORIES
GRINDING ACCESSORIES
POLISHING ACCESSORIES
TYPE QTY/ SIZES INCLUDED APPLICATIONS
Spanner x1 Used to fasten accessories to the madrels
Polishing
Compound x1 Compound used for polishing.
Thin discs of sand paper used for sanding.
12mm Sanding Band x8
Thick Cut-off Wheels x20
12mm Drum x1
Cup Brush x2

MAINTENANCE
DESCRIPTION OF SYMBOLS
CARING FOR THE ENVIRONMENT
TROUBLESHOOTING
Power tools that are no longer usable should not be disposed of
with household waste but in an environmentally friendly way.
Please recycle where facilities exist. Check with your local council
authority for recycling advice.
Recycling packaging reduces the need for landll and raw materials.
Reuse of recycled material decreases pollution in the environment.
Please recycle packaging where facilities exist. Check with your
local council authority for recycling advice.
• Keep the ventilation vents of the rotary tool clean at all times, if possible,
prevent foreign matter from entering the vents.
• After each use, blow air through the rotary tool housing to ensure it is free
from all dust particles which may build up. Build up of dust particles may
cause the rotary tool to overheat and fail.
• If the enclosure of the rotary tool requires cleaning, do not use solvents but
a moist soft cloth only. Never let any liquid get inside the rotary tool; never
immerse any part of the rotary tool into a liquid.
Sparking visible through the housing air vents
A small amount of sparking may be visible through the housing vents.
This is normal and does not indicate a problem.
The tool loses power during use
• Battery could be low and requires charging.
• The tool could have overloaded due to excessive pressure. Turn the product
back on and reduce load.
Spare parts can be ordered from the Special Orders Desk
at your local Bunnings Warehouse.
For further information, or any parts not listed here, visit
www.ozito.com.au or contact Ozito Customer Service:
Australia 1800 069 486
New Zealand 0508 069 486
E-mail: [email protected]
SPARE PARTS
WARNING! When using mains-powered tools, basic safety precautions,
including the following, should always be followed to reduce risk of
re, electric shock, personal injury and material damage.
Read the whole manual carefully and make sure you know how to switch the tool off
in an emergency, before operating the tool.
Save these instructions and other documents supplied with this tool for future
reference.
The charger has been designed for 230V and 240V only. Always check that the
power supply corresponds to the voltage on the rating plate.
Note: The supply of 230V and 240V on Ozito tools are interchangeable for Australia
and New Zealand.
This tools charger is double insulated therefore no earth wire is required.
If the supply cord is damaged, it must be replaced by an electrician or a power tool
repairer in order to avoid a hazard.
Note: Double insulation does not take the place of normal safety precautions when
operating this tool. The insulation system is for added protection against injury
resulting from a possible electrical insulation failure within the tool.
Using an Extension Lead
Always use an approved extension lead suitable for the power input of this tool.
Before use, inspect the extension lead for signs of damage, wear and ageing.
Replace the extension lead if damaged or defective.
When using an extension lead on a reel, always unwind the lead completely. Use of
an extension lead not suitable for the power input of the tool or which is damaged or
defective may result in a risk of re and electric shock.
ELECTRICAL SAFETY
Warning
Wear eye protection
Read instruction manual
Ah
n0
Amp hour
Regulator compliance
mark (RCM)r
No load speed
VVolts Hz Hertz
ac/~ Alternating current
Direct current
dc/
/min
Diameter
Revolutions or
reciprocation per minute

This appliance is not intended for use by young or inrm persons unless supervised by a responsible
person to ensure that they can use the appliance safely. Young children should be supervised to
ensure that they do not play with the appliance.
WARNING!
Safety Warnings Common for Grinding, Sanding, Wire Brushing, Polishing or Abrasive
Cutting-Off Operations:
a)This power tool is intended to function as a grinder, sander, wire brush, polisher or cut-off tool.
Read all safety warnings, instructions, illustrations and specications provided with this power tool.
Failure to follow all instructions listed below may result in electric shock, re and/or serious injury.
b) Do not use accessories which are not specically designed and recommended by the tool
manufacturer. Just because the accessory can be attached to your power tool, it does not assure safe
operation.
c)The rated speed of the accessory must be at least equal to the maximum speed marked on the
power tool. Accessories running faster than their rated speed can break and y apart.
d)The outside diameter and the thickness of your accessory must be within the capacity rating of
your power tool. Incorrectly sized accessories cannot be adequately guarded or controlled.
e)Threaded mounting of accessories must match the grinder spindle thread. For accessories
mounted by anges, the arbour hole of the accessory must t the locating diameter of the ange.
Accessories that do not match the mounting hardware of the power tool will run out of balance, vibrate
excessively and may cause loss of control.
f)Mandrel mounted wheels, sanding drums, cutters or other accessories must be fully inserted into
the collet or chuck. If the mandrel is insufciently held and/or the overhang of the wheel is too long, the
mounted wheel may become loose and be ejected at high velocity.
g)Do not use a damaged accessory. Before each use inspect the accessory such as abrasive
wheels for chips and cracks, backing pad for cracks, tear or excess wear, wire brush for loose or
cracked wires. If power tool or accessory is dropped, inspect for damage or install an undamaged
accessory. After inspecting and installing an accessory, position yourself and bystanders away
from the plane of the rotating accessory and run the power tool at maximum no-load speed for one
minute. Damaged accessories will normally break apart during this test time.
h)Wear personal protective equipment. Depending on application, use face shield, safety goggles or
safety glasses. As appropriate, wear dust mask, hearing protectors, gloves and workshop apron
capable of stopping small abrasive or workpiece fragments. The eye protection must be capable of
stopping ying debris generated by various operations . The dust mask or respirator must be capable of
ltrating particles generated by your operation. Prolonged exposure to high intensity noise may cause
hearing loss.
i)Keep bystanders a safe distance away from work area. Anyone entering the work area must wear
personal protective equipment. Fragments of workpiece or of a broken accessory may y away and
cause injury beyond immediate area of operation.
j) Hold power tool by insulated gripping surface only, when performing an operation where the cutting
accessory may contact hidden wiring or it’s own cord. Cutting accessory contacting a “live” wire may
make exposed metal parts of the power tool “live” and could give the operator an electric shock.
k) Always hold the tool rmly in your hand(s) during the start-up. The reaction torque of the motor, as it
accelerates to full speed, can cause the tool to twist.
l)Use clamps to support workpiece wherever practical. Never hold a small workpiece in one hand and
the tool in other hand while in use. Clamping a small workpiece allows you to use your hand(s) to control
the tool. Round material such as dowel rods, pipes or tubing have a tendency to roll while being cut, and
may cause the bit to bind or jump towards you.
m)Never lay the power tool down until the accessory has come to a complete stop. The spinning
accessory may grab the surface and pull the power tool out of your control.
n) After changing the bits or making any adjustments, make sure the collet nut, chuck or any other
adjustment device are securely tightened. Loose adjustment devices can unexpectedly shift, causing
loss of control, loose rotating components will be violently thrown.
o)Do not run the power tool while carrying it at your side. Accidental contact with the spinning accessory
could snag your clothing, pulling the accessory into your body.
p)Regularly clean the power tool’s air vents. The motor’s fan will draw the dust inside the housing and
excessive accumulation of powdered metal may cause electrical hazards.
q) Do not operate the power tool near ammable materials. Sparks could ignite these materials.
r)Do not use accessories that require liquid coolants. Using water or other liquid coolants may result in
electrocution or shock.
Kickback and Related Warnings
Kickback is a sudden reaction to a pinched or snagged rotating wheel, backing pad, brush or any other
accessory. Pinching or snagging causes rapid stalling of the rotating accessory which in turn causes the
uncontrolled power tool to be forced in the direction opposite of the accessory’s rotation at the point of the
binding.
For example, if an abrasive wheel is snagged or pinched by the workpiece, the edge of the wheel that is
entering into the pinch point can dig into the surface of the material causing the wheel to climb out or kick
out. The wheel may either jump toward or away from the operator, depending on direction of the wheel’s
movement at the point of pinching. Abrasive wheels may also break under these conditions.
Kickback is the result of power tool misuse and/or incorrect operating procedures or conditions and can be
avoided by taking proper precautions as given below.
a) Maintain a rm grip on the power tool and position your body and arm to allow you to resist
kickback forces. Always use auxiliary handle, if provided, for maximum control over kickback or
torque reaction during start-up. The operator can control torque reactions or kickback forces, if proper
precautions are taken.
b)Never place your hand near the rotating accessory. Accessory may kickback over your hand.
c)Do not position your body in the area where power tool will move if kickback occurs. Kickback will
propel the tool in direction opposite to the wheel’s movement at the point of snagging.
d)Use special care when working corners, sharp edges etc. Avoid bouncing and snagging the
accessory. Corners, sharp edges or bouncing have a tendency to snag the rotating accessory and cause
loss of control or kickback.
e)Do not attach a saw chain woodcarving blade or toothed saw blade. Such blades create frequent
kickback and loss of control.
Additional Safety Warnings Specic for Abrasive Cutting-Off Operations:
a)Use only wheel types that are recommended for your power tool and only for recommended
applications. For example: do not grind with the side of a cut-off wheel. Abrasive cut-off wheels are
intended for peripheral grinding, side forces applied to these wheels may cause them to chatter.
b) Do not “jam” the cut-off wheel or apply excessive pressure. Do not attempt to make an excessive
depth of cut. Over stressing the wheel increases the loading and susceptibility to twisting or binding of the
wheel in the cut and the possibility of kickback or wheel breakage.
c)Do not position your body in line with and behind the rotating wheel. When the wheel, at the point of
operation, is moving away from your body, the possible kickback may propel the spinning wheel and the
power tool directly at you.
d)When wheel is binding or when interrupting a cut for any reason, switch off the power tool and hold
the power tool motionless until the wheel comes to a complete stop. Never attempt to remove the
cut-off wheel from the cut while the wheel is in motion otherwise kickback may occur. Investigate
and take corrective action to eliminate the cause of wheel binding.
e)Do not restart the cutting operation in the workpiece. Let the wheel reach full speed and carefully
re-enter the cut. The wheel may bind, walk up or kickback if the power tool is restarted in the workpiece.
f)Support panels or any oversized workpiece to minimize the risk of wheel pinching and kickback.
Large workpieces tend to sag under their own weight. Supports must be placed under the workpiece near
the line of cut and near the edge of the workpiece on both sides of the wheel.
Safety Warnings Specic for Sanding Operations:
a)Do not use excessively oversized sanding disc paper. Follow manufacturers recommendations,
when selecting sanding paper. Larger sanding paper extending beyond the sanding pad presents a
laceration hazard and may cause snagging, tearing of the disc or kickback.
Safety Warnings Specic for Wire Brushing Operations:
a) Be aware that wire bristles are thrown by the brush even during ordinary operation. Do not
overstress the wires by applying excessive load to the brush. The wire bristles can easily penetrate
light clothing and/or skin.
ROTARY TOOL SAFETY WARNINGS
GENERAL POWER TOOL SAFETY WARNINGS - PERSONAL SAFETY
WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and
instructions may result in electric shock, re and/or serious injury.
Save all warnings and instructions for future reference. The term “power tool” in the
warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power
tool.
1. Work area safety
a. Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b. Do not operate power tools in explosive atmospheres, such as in the presence of ammable
liquids, gases or dust. Power tools create sparks
which may ignite the dust or fumes.
c. Keep children and bystanders away while operating a power tool. Distractions can cause you to
lose control.
2. Electrical safety
a. Power tool plugs must match the outlet. Never modify the plug in any way.
Do not use any adapter plugs with earthed (grounded) power tools. Unmodied plugs and matching
outlets will reduce risk of electric shock.
b. Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock
if your body is earthed or grounded.
c. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the
risk of electric shock.
d. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase
the risk of electric shock.
e. When operating a power tool outdoors, use an extension cord suitable
for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
f. If operating a power tool in a damp location is unavoidable, use a residual current device (RCD)
protected supply. Use of an RCD reduces the risk of electric shock.
3. Personal safety
a. Stay alert, watch what you are doing and use common sense when operating a power tool. Do
not use a power tool while you are tired or under the inuence of drugs, alcohol or medication. A
moment of inattention while operating power tools may result in serious personal injury.
b. Use personal protective equipment. Always wear eye protection. Protective equipment such as dust
mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce
personal injuries.
c. Prevent unintentional starting. Ensure the switch is in the off-position before connecting to
power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your
nger on the switch or energising power tools that have the switch on invites accidents.
d. Remove any adjusting key or wrench before turning the power tool on.
A wrench or a key left attached to a rotating part of the power tool may result
in personal injury.
e. Do not overreach. Keep proper footing and balance at all times. This enables better control of the
power tool in unexpected situations.
f. Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away
from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
g. If devices are provided for the connection of dust extraction and collection facilities, ensure
these are connected and properly used. Use of dust collection can reduce dust-related hazards.
h. Do not let familiarity gained from frequent use of tools allow you to become complacent and
ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.
4. Power tool use and care
a. Do not force the power tool. Use the correct power tool for your application. The correct power tool
will do the job better and safer at the rate for which it was designed.
b. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be
controlled with the switch is dangerous and must be repaired.
c. Disconnect the plug from the power source and/or the battery pack from the power tool before
making any adjustments, changing accessories, or storing power tools. Such preventive safety
measures reduce the risk of starting the power tool accidentally.
d. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the
power tool or these instructions to operate the power tool. Power tools are dangerous in the hands
of untrained users.
e. Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and
any other condition that may affect the power tool’s operation. If damaged, have the power tool
repaired before use. Many accidents are caused by poorly maintained power tools.
f. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are
less likely to bind and are easier to control.
g. Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking
into account the working conditions and the work to be performed. Use of the power tool for
operations different from those intended could result in a hazardous situation.
h. Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and
grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.
5. Service
a. Have your power tool serviced by a qualied repair person using only identical replacement
parts. This will ensure that the safety of the power tool
is maintained.