Ozito RTB-002 User manual

ROUTER
TABLE
850 x 335MM
INSTRUCTION MANUAL
SPECIFICATIONS
Power: 230-240V~ 50Hz 10A
Main Table: 450 x 335mm
Table with Extensions: 850 x 335mm
Router Max. Power: 1800W
Router Bit Max.: Ø22mm
Router Max. Weight: 3.5kg
Table Inserts: Ø13mm (1/2”)
Ø19mm (3/4”)
Ø25mm (1”)
Ø32mm (1-1/4”)
Ø38mm (1-1/2”)
Weight: 7.0kg
RTB-002
WHAT’S IN THE BOX
Router Table
Switch & Feather
Boards x 3
Table Inserts x 5
Mitre Gauge & Table
Extensions
IN ORDER TO MAKE A CLAIM UNDER THIS
WARRANTY YOU MUST RETURN THE PRODUCT
TO YOUR NEAREST BUNNINGS WAREHOUSE WITH
YOUR BUNNINGS REGISTER RECEIPT. PRIOR TO
RETURNING YOUR PRODUCT FOR WARRANTY
PLEASE TELEPHONE OUR CUSTOMER SERVICE
HELPLINE:
Australia 1800 069 486
New Zealand 0508 069 486
3 YEAR REPLACEMENT WARRANTY
Your product is guaranteed for a period of 36 months from
the original date of purchase and is intended for DIY (Do It
Yourself) use only. If a product is defective it will
be replaced in accordance with the terms of this warranty.
Warranty excludes consumable parts, for example:
WARNING
The following actions will result in the warranty being void.
• If the tool has been operated on a supply voltage other
than that specified on the tool.
• If the tool shows signs of damage or defects caused
by or resulting from abuse, accidents or alterations.
• Failure to perform maintenance as set out within the
instruction manual.
• If the tool is disassembled or tampered with in any way.
• Professional, industrial or high frequency use.
WARRANTY
TO ENSURE A SPEEDY RESPONSE PLEASE
HAVE THE MODEL NUMBER AND DATE OF
PURCHASE AVAILABLE. A CUSTOMER SERVICE
REPRESENTATIVE WILL TAKE YOUR CALL
AND ANSWER ANY QUESTIONS YOU MAY
HAVE RELATING TO THE WARRANTY POLICY
OR PROCEDURE.
OZITO Australia/New Zealand (Head Office) 1-23 Letcon Drive, Bangholme, Victoria, Australia 3175.
The benefits provided under this warranty are in addition
to other rights and remedies which are available to you at law.
Our goods come with guarantees that cannot be excluded
at law. You are entitled to a replacement or refund for a major
failure and for compensation for any other reasonably foreseeable
loss or damage. You are also entitled to have the goods repaired
or replaced if the goods fail to be of acceptable quality and the
failure does not amount to a major failure.
Generally you will be responsible for all costs associated with
a claim under this warranty, however, where you have suffered
any additional direct loss as a result of a defective product you
may be able to claim such expenses by contacting our customer
service helpline above.
ozito.com.au
1116
Bolts, Knobs, Nuts &
Washers

ONLINE MANUAL
Scan this QR Code with your
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the online manual.
1. Fence
2. Table Extension
3. Mitre Gauge
4. Feather Board
5. Switch Box Outlet
6. On/Off Switch
7. Guard
8. Dust Port
9. Leg
10.Table
ROUTER TABLE
KNOW YOUR PRODUCT
1. ASSEMBLY
Attaching the legs and table extensions.
3. Place table leg as
shown. Loosely x
in position using four
screws and ange lock
nuts, do not fully tighten
yet.
6. Repeat steps 2 to 5 for the other table extension and table legs.
Once all four legs are securely tightened, turn assembly over
and check the router table does not rock.
SETUP & PREPARATION
The router table must be fully assembled before use.
2. With the table and
one table extension
upside down on a at
surface, align the table
extensions as shown.
Once aligned, slide
the table and table
extension together.
NOTE: The table leg ts inside
the table prole, with xing
screws inserted from the outside.
1. Use 16, 18mm Phillips head
assembly fasteners as
shown.
4. Repeat step 3 above for opposite table leg.
5. Once both table legs are loosely tted, ensure the table and
table extension are lying perfectly at, gently tighten all screws,
working from the centre to the outside.
Insert router mounting bolts
1. Use 4, 50mm Coach bolts, router clamps and assembly
fasteners as shown.
2. Insert four 50mm
coach bolts into the
holes as shown from
the top of the table.
3. From the underside,
loosely t bracket,
washer and ange nut
as shown. Do this for
all four bolts.
ACCESSORIES
11. Table Inserts x 5

2. With the router table on its
legs, align the 2 screw holes
in the switch box with the
corresponding holes in the
table.
Attaching Fence
Attaching Fence Feather Boards
1. Use 2, 40mm Hex head bolts, washer and locking knob
assembly fasteners as shown.
2. Insert the bolts from the
underside of the table
through the holes marked.
3. Place the fence on the bolts and secure in position with washer
and locking knob.
1. Use 4, 40mm Coach bolts, washer and wing nut assembly
fasteners as shown.
2. Fit the fence feather boards to the front of the fence as shown.
NOTE: Pay attention to
the feed direction.
Attaching Table Feather Board
1. Use 2, 30mm Hex head bolts, washer, locking knobs and spacer
assembly fasteners as shown.
2. Insert the two hex head bolts
from the underside of the
table, place spacers on the
bolts ensuring the correct
orientation.
3. Place the feather board on
top, place washer on each
bolt and secure with locking
knobs.
Attaching Switch Box.
1. Use 2, 18mm Phillips head
assembly fasteners as
shown.
x
3. Using screws from the front of
the table secured with ange
lock nuts.

RTB-002
2. SETUP AND ADJUSTMENTS
1. Place the mitre gauge bar
into the channel that runs the
full length of the table. The
bar should run freely in this
channel.
3. Tighten the lock knob to set the
gauge at the selected angle.
2. To change the angle of the
mitre gauge loosen the mitre
gauge lock knob and move the
gauge to the desired angle.
Each table leg has an opening
at the bottom for securing the
assembled table to a suitable work
bench. The work bench should be
level and strong enough to support
the weight of the table and the
router. Use appropriate fasteners
and bolts to secure the router table
to the work bench.
Five table inserts, each with a different size opening are supplied
with the router table. Change the table inserts as needed to
accommodate the size of the router bit. Table inserts provide a
stable surface around the cutter and prevents objects from falling
through the plate and damaging the spindle.
Attaching Router
Table Inserts
1. Align your select table insert
with the round depression that
surrounds the router opening
in the table, press gently and
evenly on the table insert to
secure it in the depression.
WARNING!: DO NOT USE ROUTER BITS THAT
HAVE A CUTTING DIAMETER THAT EXCEEDS
THE CLEARANCE HOLE IN THE TABLE INSERT.
Mitre Gauge
Bench Mounting
NOTE: The work bench should be very stable to eliminate
vibration when the router is operating.
Fence Adjustment
To slide the fence backwards
and forwards loosen the two
fence locking knobs, use the
graduation marks to set the
fence parallel.
Set the jointing fence to support
the wood when cutting the full
thickness.
WARNING!: BEFORE USING THE ROUTER
TABLE, REFER TO THE ROUTER INSTRUCTION
MANUAL FOR OPERATION INFORMATION.
1. Place the router in position on
the underside of the table as
central as possible. Loosely
secure router in position with
clamps x 4.
NOTE: Ensure the router is facing
the front of the router table.
2. Once the router is in the desired position, tighten the four
clamps sufciently to prevent the router moving whilst in
operation.
Jointing Fence
Feather Boards
Set the fence feather boards to
hold the piece of wood at on
the table and against the fence
whilst machining.
Adjust the table feather board
in the same manner to hold the
wood rmly against the
fence.
WARNING!: ENSURE THE ROUTER TABLE OR
ROUTER POWER CORD IS NOT CONNECTED
INTO POWER OUTLET.

MAINTENANCE
DESCRIPTION OF SYMBOLS
CARING FOR THE ENVIRONMENT
Power tools that are no longer usable should not be disposed of
with household waste but in an environmentally friendly way. Please
recycle where facilities exist. Check with your local council authority
for recycling advice.
Recycling packaging reduces the need for landll and raw materials.
Reuse of recycled material decreases pollution in the environment.
Please recycle packaging where facilities exist. Check with your
local council authority for recycling advice.
• Keep the ventilation vents of the drill clean at all times, if possible, prevent
foreign matter from entering the vents.
• Keep your router clean and in good repair for maximum performance and
machine longevity.
• Before each use inspect the router table, router for loose screws,
misalignment, moving parts that are jammed, or any other conditions that may
affect the operation.
• If abnormal vibration or noise occurs, turn off the tool immediately and have
the problem corrected before further use. Do not use router until it is properly
repaired or replaced.
• See your Router Instruction Manual for router maintenance information and
instructions.
Cleaning
• Use only mild soap and a clean damp cloth to clean the router table. Certain
cleaning agents and solvents are harmful to plastic and other insulated parts.
• Do not use solvents to clean plastic parts. Many types of plastic may be
damaged by their use.
WARNING!: TO AVOID FIRE OR TOXIC REACTION, DO
NOT USE PETROL, NAPHTHA, ACETONE, LACQUER
THINNER, OR SIMILAR HIGHLY VOLATILE SOLVENTS TO
CLEAN THE ROUTER TABLE.
Note: Ozito Industries will not be responsible for any damage or injuries
caused by the repair of the router table by an unauthorised person or by
mishandling of the router table.
SPARE PARTS
VVolts Hz Hertz
~Alternating current WWatts
min¯
Revolutions or
reciprocation per minute
no No load speed
Warning
Read instruction manual
Wear hearing protection
Wear eye protection
Wear breathing protection
Regulator compliance mark
WARNING!: ALWAYS TURN OFF THE ROUTER TABLE
AND UNPLUG THE POWER CORD FROM THE POWER
SUPPLY BEFORE CLEANING OR CARRYING OUT ANY
MAINTENANCE PROCEDURE ON THE ROUTER TABLE OR
ROUTER.
Spare parts can be ordered from the Special Orders Desk
at your local Bunnings Warehouse.
For further information, or any parts not listed here, visit
www.ozito.com.au or contact Ozito customer service
Australia 1800 069 486
New Zealand 0508 069 486
E-mail: [email protected]
OPERATION
3. OPERATING THE ROUTER TABLE
Once the router is properly mounted to the router table, you will
be able to operate the router using the router table switch box.
Plug in the Router
WARNING!: ENSURE THE ROUTER TABLE
POWER CORD IS NOT CONNECTED INTO POWER
OUTLET.
1. Press the red OFF button
to ensure the router table is
switched OFF (0).
A
B
B
A
2. Ensure the router switch is
in the OFF (0) position.
3. Plug the router power cord into
the outlet on the switch box.
Secure the router power cord
so that it does not interfere
with the operation of the router.
4. Plug the router table power cord into a power outlet.
2. To start the router press the GREEN ON (I)
button.
3. To stop router press RED OFF button.
Turning On the Router
1. Switch the router to the ON (I) position.
A
B
B
A
Depth of Cut
A
B
B
A
The depth of cut affects the rate and
quality of cut. The plunge lock lever
on the router holds the router at the
desired height and depth of cut. Refer to
instruction manual that came supplied
with your router for details on how to
adjust the depth of cut.
Feed the workpiece from right
to left. The material must be
fed against the cutting edge of
the router bit, ensure that the
workpiece is tight against the
fence.
Direction of Feed

•Fully assemble and tighten all fasteners required for this table. Do not use the
router table until it is fully assembled. Check the table and the router to make
sure fasteners are still tight before each use.
•Make sure the router table is secured to a solid, at and level surface, and will
not tip during use.
•Make sure the router is not plugged into a power outlet when installing it on
the table, making adjustments, or changing accessories. The router could start
accidentally.
•Make sure the router is fully and securely attached to the router table.
Periodically check connections for tightness. The router motor can vibrate loose
during use and fall from the table.
•Do not use the router table without the guard. The guard assists in keeping hands
away from unintended contact with the rotating bit.
•Never place your ngers near a spinning bit or under the guard when the router is
plugged in. Never hold the workpiece on the out feed side of the bit. Pressing the
workpiece against the out feed side can result in material binding and possible
kickback.
•Use the router to cut and shape wood. Do not cut or shape metals. Make sure
each workpiece is free of nails and other obstructions.
•Install the bit according to the instructions in the router manual. Make sure the bit
is securely sealed in the collet before making any cuts. Do not use bits that have
a cutting diameter that exceeds the clearance hole in the table insert.
•Do not use dull or damaged bits. Dull bits may cause the bit to break or the
material to kickback. Damaged bits can snap during use.
•Never start the tool when the bit is engaged in the material. The cutting edge may
grab the material and cause you to lose control of the workpiece.
•Use the router table to cut at, straight, and squared materials. Do not cut
warped, wobbly, or otherwise unstable material. If the material is slightly curved
but otherwise stable, cut the material with the concave side against the table or
fence. Cutting the material with the concave side up or away from the table may
cause warped material to roll and kickback.
•Feed the material against the rotation of the bit. The bit rotates anti-clockwise
as viewed from the top of the table. Feeding the work in the wrong direction will
cause the workpiece to “climb” up on the bit pulling the workpiece and possibly
your hands into the rotating bit.
•Guide the workpiece by the fence to maintain control. Do not place material
between the router bit and fence while routing the edge. This will cause the
material to become wedged, making kickback possible.
•Use push sticks, vertical and horizontally mounted feather boards and other jigs
to hold the workpiece. Push sticks, feather boards and jigs eliminate the need to
hold the workpiece near the spinning bit.
•Do not use the table as a work bench or work surface. Using it for purposes other
than routing may cause damage and make it unsafe to use for routing. Do not
stand on the table.
ROUTER TABLE SAFETY WARNINGS
WARNING! When using mains-powered tools, basic safety precautions, including the
following, should always be followed to reduce risk of re, electric shock, personal injury
and material damage.
Read the whole manual carefully and make sure you know how to switch the tool off in an emergency, before
operating the tool.
Save these instructions and other documents supplied with this tool for future reference.
The electric motor has been designed for 230V and 240V only. Always check that the power supply
corresponds to the voltage on the rating plate.
Note: The supply of 230V and 240V on Ozito tools are interchangeable for Australia and New Zealand.
If the supply cord is damaged, it must be replaced by an electrician or a power tool repairer in order to avoid
a hazard.
Using an Extension Lead
Always use an approved extension lead suitable for the power input of this tool. Before use, inspect the
extension lead for signs of damage, wear and ageing. Replace the extension lead if damaged or defective.
When using an extension lead on a reel, always unwind the lead completely. Use of an extension lead not
suitable for the power input of the tool or which is damaged or defective may result in a risk of re and electric
shock.
WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and
instructions may result in electric shock, re and/or serious injury.
Save all warnings and instructions for future reference. The term “power tool” in the warnings refers
to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
1) Work area safety
a) Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b) Do not operate power tools in explosive atmospheres, such as in the presence of ammable
liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
c) Keep children and bystanders away while operating a power tool. Distractions can cause you to
lose control.
2) Electrical safety
a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter
plugs with earthed (grounded) power tools. Unmodied plugs and matching outlets will reduce risk of
electric shock.
b) Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
c) Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the
risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep
cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of
electric shock.
e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a
cord suitable for outdoor use reduces the risk of electric shock.
3) Personal safety
a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not
use a power tool while you are tired or under the inuence of drugs, alcohol or medication. A moment of
inattention while operating power tools may result in serious personal injury.
b) Use personal protective equipment. Always wear eye protection. Protective equipment such as dust
mask,non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce
personal injuries.
c) Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power
source and/or battery pack, picking up or carrying the tool. Carrying power tools with your nger on the
switch or energising power tools that have the switch on invites accidents.
d) Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may result in personal injury.
e) Do not overreach. Keep proper footing and balance at all times. This enables better control of the
power tool in unexpected situations.
f ) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away
from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
g) If devices are provided for the connection of dust extraction and collection facilities, ensure
these are connected and properly used. Use of dust collection can reduce dust-related hazards.
4. Power tool use and care
a) Do not force the power tool. Use the correct power tool for your application. The correct power tool will
do the job better and safer at the rate for which it was designed.
b) Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be
controlled with the switch is dangerous and must be repaired.
c) Disconnect the plug from the power source and/or the battery pack from the power tool before
making any adjustments, changing accessories, or storing power tools. Such preventive safety
measures reduce the risk of starting the power tool accidentally.
d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the
power tool or these instructions to operate the power tool. Power tools are dangerous in the hands
of untrained users.
e) Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any
other condition that may affect the power tool’s operation. If damaged, have the power tool repaired
before use. Many accidents are caused by poorly maintained power tools.
f ) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are
less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking
into account the working conditions and the work to be performed. Use of the power tool for
operations different from those intended could result in a hazardous situation.
h) This appliance is not intended for use by persons (including children) with reduced physical,
sensory or mental capabilities, or lack of experience and knowledge, unless they have been given
supervision or instruction concerning use of the appliance by a person responsible for their safety.
i) Children should be supervised to ensure that they do not play with the appliance.
5) Service
a) Have your power tool serviced by a qualied repair person using only identical replacement
parts. This will ensure that the safety of the power tool is maintained.
b) If the supply cord is damaged, it must be replaced by the manufacturer, its service agent or
similarly qualied persons in order to avoid a hazard.
GENERAL POWER TOOL SAFETY WARNINGS - PERSONAL SAFETY
ELECTRICAL SAFETY