Paccar DAF CHARGEMAX 90 User manual

A PACCAR COMPANY DRIVEN BY QUALITY
CHARGEMAX 90-120-180
User manual

This document contains information about one or more
PACCAR/ABB products and may include a description
of or a reference to one or more standards that may
be generally relevant to the products.
The presence of any such description of a standard or
reference to a standard is not a representation that all of
the PACCAR products referenced in this document support
all of the features of the described or referenced standard.
In order to determine the specific features supported by a
particular PACCAR product, the reader should consult the
product specifications for that particular product.
PACCAR/ABB may have one or more patents or pending
patent and registered trademarks applications protecting
the intellectual property described in this document.
The information in this document is subject to change
without notice and should not be construed as a
commitment by PACCAR. PACCAR assumes no
responsibility for any errors that may appear in this
document.
In no event shall PACCAR be liable for direct, indirect,
special, incidental or consequential damages of any nature
or kind arising from the use of this document, nor shall
PACCAR be liable for incidental or consequential damages
arising from use of any software or hardware described
in this document.
This document and parts thereof must not be reproduced
or copied without written permission from PACCAR, and
the contents thereof must not be imparted to a third party
nor used for any unauthorized purpose.
Copyrights
All rights to copyrights, registered trademarks, and
trademarks reside with their respective owners.
Copyright © 2022 PACCAR/ABB
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Notice

Contents
1 About this document 6
1.1 Function of this document 6
1.2 Target group 6
1.3 Revision history 6
1.4 Language 6
1.5 Illustrations 6
1.6 Units of measurement 6
1.7 Typographical conventions 6
1.8 How to use this document 6
1.9 General symbols and signal words 7
1.10 Special symbols for warnings and dangers 8
1.11 Related documents 8
1.12 Manufacturer and contact data 8
1.13 Abbreviations 9
1.14 Terminology 9
1.15 Orientation agreements 10
2 Description 11
2.1 Type plate 11
2.2 Intended use 11
2.3 Overview 12
2.3.1 Overview of the system 12
2.3.2 Overvie w of the EVSE, outside 13
2.3.3 Overview of the EVSE, inside 14
2.4 Authorization to charge 14
2.5 Description of the touchscreen 15
2.5.1 General description of the layout 15
2.5.2 General description of the buttons 16

3 Safety 17
3.1 Liability 17
3.2 General safety instructions 17
3.3 Responsibilities for the owner 17
3.4 Personal protective equipment 18
3.5 Safety instructions for use 18
3.6 Safety instructions during cleaning or maintenance 18
3.7 Safety instructions for earthing 18
3.8 Signs on the EVSE 19
3.9 Discard parts or the EVSE 19
4 Operation 20
4.1 Prepare before use 20
4.2 Stop the EVSE if there is an emergency 20
4.3 Reset the EVSE after an emergency 20
4.4 Charge session 21
4.4.1 Charge an EV 21
4.4.2 Start a charge session 21
4.4.3 Stop a charge session 21
4.5 Energize the EVSE 22
4.6 De-energize the EVSE 22
4.6.1 De-energize the EVSE - general procedure 22
4.6.2 Measure the AC voltage 23
4.6.3 Measure the DC voltage 23
4.7 Remove condensation from the cabinet 24
4.8 Maintenance and cleaning 24
4.8.1 Maintenance schedule 24
4.8.2 Clean the cabinet 25
4.8.3 Do a check on the cabinet 25
4.8.4 Replace the air inlet filter 26
4.8.5 Replace the air outlet filter 27
5 Troubleshooting 28
5.1 Troubleshooting procedure 28
5.2 Troubleshooting table 28
6 Access to parts 29
6.1 Open the doors 29
6.2 Close the doors 30

7 Technical data 31
7.1 EVSE type 31
7.2 General specifications 31
7.3 Maintenance schedule for the service engineer 32
7.4 Spare parts 33
7.5 Cleaning specifications 33
7.6 Floor space requirements 34
7.7 Ambient conditions 34
7.8 Noise level 34
7.9 Logic interface specifications 35
7.10 DC output specifications 35
7.10.1 General specifications 35
7.10.2 ChargeMax 90 35
7.10.3 ChargeMax 120 36
7.10.4 ChargeMax 180 38
7.11 Power consumption 39
7.11.1 General specifications 39
7.11.2 ChargeMax 90 39
7.11.3 ChargeMax 120 39
7.11.4 ChargeMax 180 39

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1. About this document
1.1 Function of this document
The document is only applicable for this EVSE (ChargeMax 90-120-180), including the variants and
options listed in section 7.1.
The document gives the information that is necessary to do these tasks:
• Use the EVSE
• Do basic maintenance tasks
Note: “ChargeMax”: This is a generic name for the EVSE to address the three main types of
the EVSE.
1.2 Target group
The document is intended for the owner of the EVSE.
For a description of the responsibilities of the owner, refer to section 3.3.
1.3 Revision history
Version Date Description
001 April 2020 Initial version
002 February 2022 PACCAR Version Update
1.4 Language
The original instructions of this document are in English (EN-US). All other language versions are
translations of the original instructions.
1.5 Illustrations
It is not always possible to show the configuration of your EVSE. The illustrations in this document show
a typical setup. They are for instruction and description only.
1.6 Units of measurement
SI units of measurement (metric system) are used. If necessary, the document shows other units between
parentheses () or in separate columns in tables.
1.7 Typographical conventions
The lists and steps in procedures have numbers (123) or letters (abc) if the sequence is important.
1.8 How to use this document
1. Make sure that you know the structure and contents of this document.
2. Read the safety chapter and make sure that you know all the instructions.
3. Do the steps in the procedures fully and in the correct sequence.
4. Keep the document in a safe location that you can easily access. This document is a part of the
EVSE.

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1.9 General symbols and signal words
Signal word Description Symbol
Danger If you do not obey the instruction, this can cause injury or death. Refer to
section 1.10.
Warning If you do not obey the instruction, this can cause injury. Refer to
section 1.10.
Caution If you do not obey the instruction, this can cause damage to the
EVSE or to property.
Note A note gives more data, to make it easier to do the steps, for
example.
-Information about the condition of the EVSE before you start the
procedure.
-Requirements for personnel for a procedure.
-General safety instructions for a procedure.
-Information about spare parts that are necessary for a procedure.
-Information about support equipment that is necessary for a
procedure.
-Information about supplies (consumables) that are necessary for
aprocedure.
-Make sure that the power supply to the EVSE is disconnected.
-Electrotechnical expertise is required, according to the local rules.
Note: It is possible that not all symbols or signal words are present in this document.

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1.10 Special symbols for warnings and dangers
Symbol Risk type
General risk
Hazardous voltage that gives risk of electrocution
Risk of pinching or crushing of body parts
Rotating parts that can cause a risk of entrapment
Note: It is possible that not all symbols are present in this document.
1.11 Related documents
Document name Target group
Product data sheet All target groups
Installation manual Qualified installation engineer
User manual Owner
Service manual Qualified service engineer
Declaration of conformity (CE) All target groups
1.12 Manufacturer and contact data
Manufacturer
ABB EV Infrastructure Heertjeslaan 6
2629 JG Delft The Netherlands
Contact data
The local representative of the manufacturer can give you support on the EVSE. You can find the contact
data here: https://new.abb.com/

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1.13 Abbreviations
Abbreviation Definition
AC Alternating current
CAN Controller area network
CPU Central processing unit
DC Direct current
EMC Electromagnetic compatibility
EV Electric vehicle
EVSE Electric vehicle supply equipment
MiD Measuring Instruments Directive
NFC Near field communication
NoBo Notified body
OCPP Open charge point protocol
PE Protective earth
PPE Personal protective equipment
RFID Radio-frequency identification
Note: It is possible that not all abbreviations are present in this document.
1.14 Terminology
Term Definition
Network operating center of the
manufacturer
Facility of the manufacturer to do a remote check on the correct
operation of the EVSE
Cabinet Enclosure of the EVSE, including the components on the inside
CHAdeMO Japanese DC fast charging method for electric vehicles
Contractor Third party that the owner or site operator hires to do engineering,
civil and electrical installation work
Grid provider Company that is responsible for the transport and distribution of
electricity
Local rules All rules that apply to the EVSE during the entire lifecycle of the
EVSE. The local rules also include the national laws and regulations.
Open charge point protocol Open standard for communication with charge sta- tions
Owner Legal owner of the EVSE
Site operator Entity that is responsible for the day-to-day control of the EVSE.
The site operator does not have to be the owner.
User Owner of an EV, who uses the EVSE to charge the EV
Note: It is possible that not all terms are present in this document.

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1.15 Orientation agreements
A Front side: face forward to the EVSE during normal use X X-direction (positive is to the right)
B Left side Y Y-direction (positive is rearward)
C Right side Z Z-direction (positive is upward)
D Rear side
D
C
B
X
Z
Y
A

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2. Description
2.1 Type plate
A Manufacturer H EVSE rating
B Serial number I Address of the manufacturer
C Part number of the EVSE J CE mark
D Production date K Barcode with the serial number of the EVSE
E Internal product code (for the manufacturer) L Barcode with the part number of the EVSE
F Full EVSE type M Additional EVSE rating data
G EVSE mass
Note: Find the type plate on your EVSE to see the applicable data. Refer to section 2.3.2.
2.2 Intended use
The EVSE is intended for the DC charging of EVs. The EVSE is intended for indoor or outdoor use.
The properties of the electrical grid, the ambient conditions and the EV must comply with the technical
data of the EVSE. Refer to chapter 7.
Only use the EVSE with accessories that the manufacturer provides and that obey the local rules.
Danger:
General risk
• If you use the EVSE in any other way than described in the related documents, you can
cause death, injury and damage.
• Use the EVSE only as intended.
IP54
SN: XXXX-XXX-XXXX-XXX
Part number XXXXXXXXXX
Prod. date XX XXXX XXXXXXXXXXXX
XX XXXXX XX
FOR USE WITH ELECTRICAL VEHICLES
Input xxxV x+PE-
DC Input xxx-xxxV Max xxxA
DC Output 1 CCS2 xxx-xxxV Max xxxA
DC Output 2 CHAdeMO xxx-xxxV Max xxxA
Max x.xkW/xxHz
DC AUX xxV xA
George Hintzenweg 81,
3068 AX Rotterdam,
The Nederlands
MADE IN ITALY
www.abb.com
Weight XXX Kg
XXXXXXXXXX
XXXX-XXX-XXXX-XXX
A
B
C
D
E
G
H
I
J
F
K
L
M

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2.3 Overview
2.3.1 Overview of the system
A EVSE
B AC input cable
C Power distribution board
Part Function
EV The EV of which the batteries need to be charged
EVSE Refer to section 2.3.2.
Parking space Location for the EV during the charge session
AC input cable To supply the electrical energy to the EVSE
Power distribution board To connect the EVSE to the AC grid input
EV charge cable To conduct the charge from the EVSE to the EV
D Parking space
E EV
F EV charge cable

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2.3.2 Overview of the EVSE, outside
A Left door
B Type plate
C Air inlet
D Cover on the air outlet
E Border cover
F EV charge cable outlet and holder (1x or 2x)
G Plate over the RFID reader and the integrated payment terminal
Part Function
Front, left and right door To give authorized personnel access to the inside of the EVSE
Type plate To show the identification data of the EVSE. Refer to section 2.1.
Air inlet and outlet To let cooling air in and out. The airflow makes sure that the parts
on the inside of the EVSE do not become too hot.
Cover on the air outlet To prevent a blockage of the air outlet
Border cover To cover the lower part of the EVSE
EV charge cable outlet and
holder
To connect and hold the EV charge cable. Refer to section 2.7.
RFID reader To read the information from an RFID card
Payment terminal To pay for the charge session
Emergency stop button To stop the EVSE when there is an emergency
Touchscreen To control and monitor the charge session
Enclosure To reduce the accessibility of unqualified persons to the inside of
the EVSE
Antenna To send and receive wireless 2G, 3G and 4G signals
N
J
K
I
H
G
F
A
B
C
M
L
C
E
H Emergency stop button
I Touchscreen
J Front door
K Enclosure
L Antenna
M Right door
N Air outlet

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2.3.3 Overview of the EVSE, inside
A EVSE
B AC input cable
C Power distribution board
Part Function
EV The EV of which the batteries need to be charged
EVSE Refer to section 2.4.2.
Parking space Location for the EV during the charge session
AC input cable To supply the electrical energy to the EVSE
Power distribution board To connect the EVSE to the AC grid input
EV charge cable To conduct the charge from the EVSE to the EV
2.4 Authorization to charge
It is possible to use the EVSE with or without authorization.
An authorization can be based on RFID, a personal identification number, or a mobile authentication
method. Authorization requires a subscription to a back office.
Authorization can be a standard solution from the manufacturer, or from an external company that offers
authorization solutions via OCPP.
D Parking space
E EV
F EV charge cable

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2.5 Description of the touchscreen
2.5.1 General description of the layout
A Company logo
B Main display area
A B
CD
C Touchscreen control bar
D Available connectors on the EVSE

2.5.2 General description of the buttons
Button Name Description
XX
kW
Y Z
Connector To select the connector.
• X = Charge power
• Y = Connector location
• Z = Type of connector
Information To show more information about the EVSE
Help To show help information on the qurrent
status of the EVSE
Language To change the language on the touchscreen
Start To start the charge session
Stop To stop the charge session
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3. Safety
3.1 Liability
The manufacturer is not liable to the purchaser of the EVSE or to third parties for damages, losses, costs
or expenses incurred by the purchaser or third parties if any target group mentioned in the related
documents does not obey the rules below:
• Obey the instructions in the related documents. Refer to section 1.11.
• Do not misuse or abuse the EVSE.
• Only make changes to the EVSE, if the manufacturer approves in writing of the changes.
This EVSE is designed to be connected to and to communicate information and data via a network
interface. It is the sole responsibility of the owner to provide and continuously ensure a secure connection
between the EVSE and the network of the owner or any other network.
The owner shall establish and maintain any appropriate measures (such as - but not limited to - the
installation of firewalls, application of authentication measures, encryption of data and installation of
anti-virus programs) to protect the EVSE, the network, its system and the interface against any kind of
security breaches, unauthorized access, interference, intrusion, leakage and/or theft of data or information.
The manufacturer is not liable for damages and/or los ses related to such security breaches, any
unauthorized access, interference, intrusion, leakage and/or theft of data or information.
3.2 General safety instructions
• This document, the related documents and the warnings included do not replace your responsibility
to use your common sense when you do work on the EVSE.
• Only do the procedures that the related documents show and that you are qualified for.
• Obey the local rules and the instructions in this manual. If the local rules contradict the instructions in
this manual, the local rules will apply.
If and to the extent permitted by law, in case of inconsistency or contradiction, between any
requirements or procedure contained in this document and any such local rules, obey the stricter
between the requirements and procedures specified in this document and the local rules.
3.3 Responsibilities for the owner
Preliminary requirements
1.
The owner is the person who runs the EVSE for commercial or business purposes for itself or leaves it to
a third party for use. During operation he bears legal responsibility for the protection of the user, other
employees or third parties. The owner must obey these instructions:
• Know and implement the local rules.
• Identify the hazards (in terms of a risk assessment), resulting from the working conditions on the site.
• Operate the EVSE with the protective devices installed.
• Make sure that all protective devices are installed after installation or maintenance work.
• Make an emergency plan that instructs people what to do in case of an emergency.
• Make sure that all employees and third parties are qualified to work on high-voltage and high-current
electrical installations.
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• Make sure that there is sufficient space around the EVSE to safely do maintenance and installation work.
• Identify a site operator who is responsible for the safe operation of the EVSE and for the coordination
of all work, if the owner does not do these tasks.
3.4 Personal protective equipment
Symbol Description
Protective clothing
Safety gloves
Safety shoes
Safety glasses
3.5 Safety instructions for use
• In the situations that follow, do not use the EVSE and immediately contact the manufacturer:
• An enclosure has damage.
• An EV charge cable or connector has damage.
• Lightning struck the EVSE.
• There was an accident or a fire at or near the EVSE.
• Water has entered the EVSE.
3.6 Safety instructions during cleaning or maintenance
Preliminary requirements
•
• Keep unauthorized personnel at a safe distance during cleaning or maintenance.
• If for cleaning or maintenance it is necessary to remove safety devices, immediately install the safety
devices after the work.
• Put on the correct personal protective equipment. Refer to section 3.4.
3.7 Safety instructions for earthing
• Make sure that the EVSE is connected to an earthed, metal, permanent electrical system.
Alternatively, install an equipment-earthing conductor with circuit conductors. Connect this earthing
conductor to an equipment-earthing terminal or lead on battery charger.
• Make sure that the connections to the EVSE comply with all applicable local rules.
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3.8 Signs on the EVSE
Symbol Risk type
General risk
Hazardous voltage that gives risk of electrocution
Risk of pinching or crushing of body parts
Rotating parts cat can cause a risk of entrapment
PE
Sign that means that you must read the manual before you install
the EVSE
Waste from electrical and electronic equipment
Note: It is possible that not all symbols are present on the EVSE.
3.9 Discard parts or the EVSE
• Obey the local rules to discard parts, packaging material or the EVSE.
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4. Operation
4.1 Prepare before use
1. Appoint a site operator and an installation engineer, if these are other persons than you.
2. Make sure that the EVSE is installed according to the instructions in the installation manual.
3. Make an emergency plan that instructs people what to do in case of an emergency.
4. Give these instructions to each end user:
• Emergency stop. Refer to section 4.2.
• Charge session. Refer to section 4.4.
5. Make sure that the manufacturer commissions the EVSE. Contact the manufacturer when the EVSE
is ready for commissioning. Refer to section 1.12.
Danger:
General risk
• Make sure that you have approval of the manufacturer to use the EVSE after
commissioning. After approval, do not move the EVSE.
6. Make sure that the space around the EVSE cannot get blocked. Think of snow or other objects. Refer
to the floor space requirements. Refer to section .7.6.
7. Make sure that maintenance is done on the EVSE. Refer to section 4.8.1.
8. If the EVSE is de-energized for more than two hours, activate the internal heater to remove
condensation from the cabinet. Refer to section 4.7.
Caution: Remove condensation before use, to prevent damage to the EVSE.
4.2 Stop the EVSE if there is an emergency
1. If there is an emergency, push the emergency stop button.
• The EVSE stops all charge sessions.
• The touchscreen shows a message.
2. Do not start the EVSE until the situation is safe.
4.3 Reset the EVSE after an emergency
1. Make sure that the situation is safe again.
2. Turn the emergency button clockwise to release it.
• The EVSE starts.
• The message disappears from the touchscreen.
• The EVSE resumes the normal operation.
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