Paccar PACCHARGE AC20 User manual

A PACCAR COMPANY DRIVEN BY QUALITY
PACCHARGE AC20
Installation manual

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Contents
1 About this document 6
1.1 Function of this document 7
1.2 Target group 7
1.3 Revision history 7
1.4 Language 7
1.5 Illustrations 7
1.6 Units of measurement 7
1.7 Typographical conventions 7
1.8 How to use this document 7
1.9 General symbols and signal words 8
1.10 Special symbols for warnings and dangers 9
1.11 Related documents 9
1.12 Manufacturer and contact data 10
1.13 Abbreviations 10
1.14 Terminology 10
1.15 Orientation agreements 11
2 Description 12
2.1 Short description 12
2.2 Intended use 12
2.3 Product label (IEC portfolio) 12
2.4 Product label 13
2.5 Working principle 14
2.6 Overview 15
2.6.1 Overview of the system 15
2.6.2 Overview of the EVSE, outside 15
2.6.3 Overview of the EVSE, inside (CE model) 17
2.6.4 Overview of the EVSE, inside (MID model) 18
2.7 Options 21
2.7.1 Display 21
2.7.2 EV charge cable, Type 2 21
2.7.3 Socket, Type 2 21
2.7.4 4G Communication 22
2.7.5 Load management 22
2.8 Control elements 23
2.8.1 LED indicators 23
2.9 TerraConfig app to do the commissioning 24

2.10 Description of the display screens (option) 24
2.10.1 Boot screen 24
2.10.2 Standby/Idle screen 25
2.10.3 Authorization screen 25
2.10.4 Preparing to charge screen 26
2.10.5 Charging screen 26
2.10.6 Charging completed screen 27
2.10.7 Fault detected display messages 27
3 Safety 29
3.1 Liability 29
3.2 Required qualifications for the installation engineer 29
3.3 Personal protective equipment 29
3.4 FCC compliance statement 30
3.5 Industry Canada compliance statement 30
3.6 General safety instructions 31
3.7 Signs on the EVSE 31
3.8 Discard the EVSE or parts of the EVSE 32
3.9 Safety instructions for earthing 32
3.10 Special safety instructions (IEC portfolio) 32
3.10.1 Safety instructions during installation 32
3.11 Special safety instructions (UL portfolio) 33
4 Installation 34
4.1 General installation procedure 34
4.2 Unpack the EVSE 34
5 Site preparation 35
5.1 Select the site 35
5.2 Prepare the site (IEC portfolio) 35
6 Mechanical installation 37
6.1 General mechanical installation procedure 37
6.2 Prepare the holes for the mounting screws 37
6.3 Install the upper mounting screws 38
6.4 Install the EVSE on the wall 38

7 Electrical installation 39
7.1 General electrical installation procedure 39
7.2 Insert the AC input cable 39
7.3 Connect the AC input cable 40
7.3.1 Connect the AC input cable, 1 phase (IEC portfolio) 40
7.3.2 Connect the AC input cable, 3 phase (IEC portfolio) 40
7.3.3 Secure the cables 41
7.4 Communication connections 42
7.4.1 Insert the Ethernet cable 42
7.4.2 Connect the Ethernet cable 42
7.4.3 Insert the wires for the smart meter communication 43
7.4.4 Connect the wires for the smart meter communication 43
7.4.5 Insert the Nano-M2M SIM card 44
7.5 Replace the EV charge cable 44
7.5.1 Replace the EV charge cable, 1 phase (IEC portfolio) 44
7.5.2 Replace the EV charge cable, 3 phase (IEC portfolio) 45
8 Commissioning 48
8.1 General commissioning procedure 48
8.2 Energize the EVSE 48
8.3 Set up the EVSE 48
9 Access to parts 50
9.1 Remove the cabinet cover 50
9.2 Install the cabinet cover 50
9.3 Remove the maintenance cover 51
9.3.1 Remove the maintenance cover (EVSE without display) 51
9.3.2 Remove the maintenance cover ( EVSE with display) 51
9.4 Install the maintenance cover 52
9.4.1 Install the maintenance cover (EVSE without display) 52
9.4.2 Install the maintenance cover (EVSE with display) 52
9.5 Remove the inner cover 53
9.5.1 Remove the inner cover (EVSE without display) 53
9.5.2 Remove the inner cover (EVSE with display) 53
9.6 Install the inner cover 54
9.6.1 Install the inner cover (EVSE without display) 54
9.6.2 Install the inner cover (EVSE with display) 54
10 Troubleshooting 55
10.1 Troubleshooting procedure 55
10.2 Troubleshooting table (IEC portfolio) 55
10.3 De-energize the EVSE 61