Panasonic FP7 Series User manual

Safety Precautions
Observe the following notices to ensure personal safety or to prevent accidents.
To ensure that you use this product correctly, read this User’s Manual thoroughly before use.
Make sure that you fully understand the product and information on safety.
This manual uses two safety flags to indicate different levels of danger.
If critical situations that could lead to user’s death or serious injury is assumed by
mishandling of the product.
WARNING
-Always take precautions to ensure the overall safety of your system, so that the whole
system remains safe in the event of failure of this product or other external factor.
-Do not use this product in areas with inflammable gas. It could lead to an explosion.
-Exposing this product to excessive heat or open flames could cause damage to the lithium
battery or other electronic parts.
-Battery may explode if mistreated. Do not recharge, disassemble or dispose of fire.
If critical situations that could lead to user’s injury or only property damage is
assumed by mishandling of the product.
CAUTION
-To prevent excessive exothermic heat or smoke generation, use this product at the values
less than the maximum of the characteristics and performance that are assured in these
specifications.
-Do not dismantle or remodel the product. It could cause excessive exothermic heat or smoke
generation.
-Do not touch the terminal while turning on electricity. It could lead to an electric shock.
-Use the external devices to function the emergency stop and interlock circuit.
-Connect the wires or connectors securely.
The loose connection could cause excessive exothermic heat or smoke generation.
-Ground the protective earth (PE) terminal (Class D grounding). Failure to do so could lead to
an electric shock.
-Do not allow foreign matters such as liquid, flammable materials, metals to go into the inside
of the product. It could cause excessive exothermic heat or smoke generation.
-Do not undertake construction (such as connection and disconnection) while the power
supply is on. It could lead to an electric shock.
Copyright / Trademarks
-This manual and its contents are copyrighted.
-You may not copy this manual, in whole or part, without written consent of Panasonic
Industrial Devices SUNX Co., Ltd.
-Windows is a registered trademark of Microsoft Corporation in the United States and other
countries.
-Ethernet is a registered trademark of Fuji Xerox Co., Ltd. and Xerox Corp.
-All other company names and product names are trademarks or registered trademarks of
their respective owners.
PLC_BATPE_ET

Introduction
Thank you for buying a Panasonic product. Before you use the product, please carefully read
the installation instructions and the users manual, and understand their contents in detail to
use the product properly.
Types of Manual
•There are different types of users manual for the FP7 series, as listed below. Please refer to
a relevant manual for the unit and purpose of your use.
•The manuals can be downloaded on our website:
http://industrial.panasonic.com/ac/e/dl_center/manual/ .
Unit name or purpose of
use
Manual name Manual code
FP7 Power Supply Unit FP7 CPU Unit Users Manual
(Hardware) WUME-FP7CPUH
FP7 CPU Unit
FP7 CPU Unit Programming Manual WUME-FP7CPUPGR
Instructions for Built-in
COM Port
FP7 Extension
(Communication)
Cassette
FP7 CPU Unit Users Manual
(COM Port Communication) WUME- FP7COM
Instructions for Built-in
LAN Port
FP7 CPU Unit Users Manual
(LAN Port Communication) WUME-FP7LAN
FP7 Digital Input/Output Unit FP7 Digital Input/Output Unit Users Manual WUME-FP7DIO
FP7 Analog Input Unit FP7 Analog Input Unit Users Manual WUME-FP7AIH
FP7 Analog Output Unit FP7 Analog Output Unit Users Manual WUME-FP7AOH
FP7 High-speed Counter unit FP7 High-speed Counter Unit Users Manual WUMJ-FP7HSC
FP7 Positioning Unit FP7 Positioning Unit Users Manual WUME-FP7POSP
PHLS System PHLS System Users Manual WUME-PHLS
Programming Software
FPWIN GR7 FPWIN GR7 Introduction Guidance WUME-FPWINGR7

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Table of Contents
1. Overview............................................................................. 1-1
1.1 System Configuration ............................................................................1-2
1.1.1 Units ........................................................................................................1-2
1.1.2 Combination of Units ...............................................................................1-4
1.2 Selection of Power Supply and Restrictions on Combination.................1-5
1.2.1 Power Supply for Internal Circuit.............................................................1-5
1.2.2 Power Supply for External Circuit ...........................................................1-7
1.3 Programming Tools ...............................................................................1-8
2. Names and Functions of Parts ......................................... 2-1
2.1 CPU Unit ...............................................................................................2-2
2.2 Power Supply Unit .................................................................................2-4
3. I/O Number Allocation ....................................................... 3-1
3.1 Basics of I/O Allocation..........................................................................3-2
3.1.1 How to Count the I/O Numbers ...............................................................3-2
3.1.2 Concept of I/O Number Allocation...........................................................3-2
3.1.3 Occupied I/O Points for Each Unit ..........................................................3-3
3.2 Optional Allocation Using FPWIN GR7 ..................................................3-4
3.2.1 Registration of a Unit to be Used and the Initial Word Number ..............3-4
3.2.2 Optional Settings in the “Select Unit” Dialog Box....................................3-5
3.3 Mount Allocation Using FPWIN GR7 .....................................................3-6
3.3.1 Mount Registration of a Unit to be Used and the Initial Word Number ...3-6

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3.3.2 Changing the Initial Word Number ..........................................................3-6
3.4 Automatic Allocation.............................................................................. 3-8
3.4.1 Allocation without Using FPWIN GR7 .....................................................3-8
3.5 I/O Map Registration ............................................................................. 3-9
3.5.1 I/O Map Registration ...............................................................................3-9
3.5.2 I/O Map Clearance ..................................................................................3-9
4. Installation and Wiring....................................................... 4-1
4.1 Installation............................................................................................. 4-2
4.1.1 Installation Environment and Space........................................................4-2
4.1.2 Attaching Units ........................................................................................4-4
4.1.3 DIN Rail Attachment................................................................................4-6
4.2 Wiring the Power Supply....................................................................... 4-8
4.2.1 Common Precautions..............................................................................4-8
4.2.2 Wiring for Power Supply Units ................................................................4-9
4.2.3 Wiring for the Power Supply Part of the CPU Unit................................4-10
4.2.4 Grounding..............................................................................................4-11
4.3 Safety Measures ................................................................................. 4-12
4.3.1 Safety Circuit .........................................................................................4-12
4.3.2 Momentary Power Drop ........................................................................4-12
4.3.3 Alarm Output .........................................................................................4-13
5. Operation ............................................................................ 5-1
5.1 Before Powering On.............................................................................. 5-2
5.1.1 Check Points ...........................................................................................5-2
5.1.2 Procedures before Starting Operation ....................................................5-3
5.2 RAM/ROM Operation............................................................................ 5-4
5.2.1 Transmission of the Project.....................................................................5-4
5.2.2 Operations following Powering On..........................................................5-5
5.2.3 Data Hold During Power Failure .............................................................5-6

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5.2.4 Online Editing ..........................................................................................5-6
5.3 Backing Up the Project ..........................................................................5-7
5.3.1 Transmission from the Execution Memory RAM to the Backup Memory
ROM2 ......................................................................................................5-7
5.3.2 Transmission from the Backup Memory ROM2 to the Execution Memory
RAM/ROM1 .............................................................................................5-8
5.3.3 Operations following Powering On/Off ....................................................5-8
5.4 SD Memory Card Operation ..................................................................5-9
5.4.1 Preparing SD Memory Cards ..................................................................5-9
5.4.2 How to Insert an SD Memory Card .......................................................5-10
5.4.3 Saving an Execution File for SD Memory Card Operation....................5-11
5.4.4 Provisional Operation by an SD Memory Card .....................................5-12
5.4.5 Transmission from an SD Memory Card to the Execution Memory......5-14
5.4.6 Precautions Concerning SD Memory Card Operation ..........................5-15
6. Troubleshooting ................................................................ 6-1
6.1 Self-Diagnosis Function.........................................................................6-2
6.1.1 CPU Unit's Operation Monitor LED .........................................................6-2
6.1.2 Operation at the Time of Error ................................................................6-2
6.2 What to Do If an Error Occurs................................................................6-3
6.2.1 ERROR LED Turns ON on the CPU Unit................................................6-3
6.2.2 PROG Mode Does Not Change to RUN .................................................6-4
6.2.3 ALARM LED Turns ON on the CPU Unit ................................................6-4
6.2.4 POWER LED Does Not Turn ON on the Power Supply Unit ..................6-5
6.2.5 A Protect Error Message Appears ..........................................................6-5
6.2.6 If Expected Output Is Not Available ........................................................6-6
7. Maintenance and Inspection ............................................. 7-1
7.1 Handling of Backup Battery ...................................................................7-2
7.1.1 Functions of Backup Battery ...................................................................7-2
7.1.2 Replacement of Backup Battery..............................................................7-3

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7.1.3 Lifetime and Replacement Interval of Backup Battery ............................7-4
7.2 Inspection ............................................................................................. 7-5
8. Specifications..................................................................... 8-1
8.1 CPU Unit Specifications ........................................................................ 8-3
8.1.1 General Specifications ............................................................................8-3
8.1.2 Performance Specifications ....................................................................8-4
8.1.3 CPU Unit Communication Specifications ................................................8-6
8.1.4 Operation Memory Area ..........................................................................8-8
8.1.5 List of System Relays............................................................................8-10
8.1.6 List of System Data Registers...............................................................8-17
8.1.7 Error Codes Table .................................................................................8-20
8.2 Power Supply Unit Specifications........................................................ 8-24
8.2.1 General Specifications ..........................................................................8-24
8.2.2 Performance Specifications ..................................................................8-25
8.2.3 Alarm Output Specifications..................................................................8-25
8.3 Dimensions ......................................................................................... 8-26
8.3.1 Power Supply Unit.................................................................................8-26
8.3.2 CPU Unit ...............................................................................................8-27
8.3.3 Terminal Block Type Unit ......................................................................8-27
8.3.4 Connector Type Unit .............................................................................8-28
8.3.5 PHLS Master Unit..................................................................................8-29
8.3.6 End Unit.................................................................................................8-29
8.3.7 Figures of Unit Combination..................................................................8-30

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1
Overview

1-2
Overview
1.1 System Configuration
1.1.1 Units
(1) Power Supply Unit
(2) CPU Unit
(3) Input/Output Units
●Digital I/O Unit