Panasonic FP0 Series User manual

FP0 Series
Programmable Controller
Panasonic ... the new name for
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FP0 – Super Compact PLC
Incredibly small, alone or even as multiple combined units
A control unit a mere 25mm in width. Even expanded to I/O 128 points, the width is still only 105mm.
The attachment area is the smallest in its class.
The control unit's dimensions are: W25* x H90 x D60mm.
Also, the I/O unit can be expanded to a maximum of
128-points. Even so, the size is still only W105 x H90 x
D60mm, a super compact design that breaks all previous
common sense rules on small-scale PLCs. With the
smallest-ever attachment area, the FP0 is perfect for
installation in machines, facilities, and control boards
where miniaturization is progressing even further.
*30mm width limited to I/O 32-points control unit.
Choose among 3 types of attachment
DIN rail Slim attachment
plate model Flat attachment plate
model (cannot be used
with expansions)
Input/output terminal
TOOL-Port
Hooks up by using the programming
software
or FPWIN GR and a single cable.
25mm
90mm The photo shows an I/O
14-point control unit.
This size is uniform for
all except the I/O 32-point
control unit.
Supply voltage: 24VDC
NAiS Control FPWIN Pro
Actual
size
From I/O 10-points…
Super Compact Size
COM-Port: 2nd RS232C Interface
(optional for all CPU units for serial communication)
90mm AC Power Supply:
• Supply voltage
85 to 265VAC
• Output 24VDC/
0.7A for FP0 PLC
(DC type)
NOTE:
A seperation between
the power supply and
the FP0 is needed to
allow for heat
dissipation.
➝
➝
30.4mm
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Either 10 Points or the Maximum of 128 Points
You save this much space!
3
The expansion unit can be attached easily
without any cables.
The expansion unit can easily be attached directly to the
control unit. Special expansion cables, backplanes, and
so forth, are unnecessary as the expansion unit employs
a stacking system that uses expansion connectors and
locking levers on the surface of the unit itself.
Because of its super compact size and high capabilities,
the units are useful in a wide variety of applications.
Relay sequence
replacement In-house detectors Conveyer control
Parts feeders Food processing and
packaging machines Parking meters
Auto-stockers Driving range
Easy Expansion
…up to 128 I/Os
Control
unit Expansion unit Expansion unit Expansion unit
(Maximum possible expansion is three units)
Control unit Expansion unit Expansion unit Expansion unit
105mm
The photo illustrates adding
three I/O 32-point expansion
units to an I/O 32-point control
unit, yielding 128 points.
Supply voltage 24VDC.
■Networking:
- ETHERNET
- PROFIBUS
- S-LINK
- MEWNET-F
■Analogue modules featuring
different numbers of input and
output channels
■Programming software:
- Control FPWIN Pro according
to IEC 61131-3
- Control FPWIN GR easy,
conventional programming
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FP0 CPU Units
A rich line-up of both single and combined units
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22
Input 12 Output 10 14 Input 8 Output 6 8
Input 4 Output 4
26
Input 14 Output 12 10
Input 6 Output 4 16
Input 8 Output 8
30
Input 16 Output 14 14
Input 8 Output 6 16
Input 8 Output 8
34
Input 18 Output 16 10
Input 6 Output 4 16
Input 8 Output 8 8 Input 4 Output 4
38
Input 20 Output 18 14 Input 8 Output 6 16
Input 8 Output 8 8
Input 4 Output 4
42
Input 22 Output 20 10 Input 6 Output 4 16 Input 8 Output 8 16 Input 8 Output 8
46
Input 24 Output 22 14 Input 8 Output 6 16 Input 8 Output 8 16 Input 8 Output 8
54
Input 28 Output 26 14 Input 8 Output 6 16 Input 8 Output 8 16 Input 8 Output 8 8 Input 4 Output 4
()
Total number
of I/O points ()
Control unit ()
Expansion unit 1
X20~/Y20~ ()
Expansion unit 2
X40~/Y40~ ()
Expansion unit 3
X60~/Y60~
=+++
62
Input 32 Output 30 14 Input 8 Output 6 16 Input 8 Output 8 16 Input 8 Output 8 16
Input 8 Output 8
Control Units
A maximum of 3 expansion units can be added to the control unit. ( Combining relay output types and transistor output types
is also possible. In this event, the maximum number of I/O points when using a relay output type control panel is 110.)
10 points
Input
6 points
FP0-C10RSA FP0-C10CRSA
with 2nd RS232C FP0-C14CRSA with 2nd RS232C FP0-C16PA (PNP) FP0-C16TA (NPN) FP0-C32PA (PNP) FP0-C32TA (NPN)
FP0-C16CPA (PNP)
FP0-C16CTA (NPN)
with 2nd RS232C
FP0-C32CPA (PNP)
FP0-C32CTA (NPN)
with 2nd RS232C
FP0-C14RSA
Output
4 points
10 points
Input
6 points Output 4 points
14 points
Input
8 points Output 6 points
14 points
Input
8 points Output 6 points
16 points
Input
8 points Output 8 points
16 points
Input
8 points Output 8 points
32 points
Input
16 points Output 16 points
32 points
Input
16 points Output 16 points
AC Power Supply
FP0-PSA2
Input
85 to 265VAC
Terminal type
Output
24VDC/0.7A
S-LINK CPU
FP0-SL1
S-LINK master
for up to 128 I/Os
Control Unit 10k
FP0-T32C
32 points
Input
16 points
FP0-T32CPA (PNP)
FP0-T32CTA (NPN)
with 2nd RS232C
Output
16 points
This advanced FP0 CPU
offers additional features:
■10,000 steps
program memory
■Battery backed RAM
■Real-time clock
■16383 words
data register
Expansion combinations
Combinations with relay output type – Examples
Relay output type Transistor output type
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FP0 Expansion Units
Choose the number of I/O points to suit the application
5
Combinations with transistor output type – Examples
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48
Input 24 Output 24 32 Input 16 Output 16 16
Input 8 Output 8
16
Input 8 Output 8 32
Input 16 Output 16
64
Input 32 Output 32 32
Input 16 Output 16 32
Input 16 Output 16
80
Input 40 Output 40 32
Input 16 Output 16 32
Input 16 Output 16 16 Input 8 Output 8
16
Input 8 Output 8 32
Input 16 Output 16 32
Input 16 Output 16
96
Input 48 Output 48 32 Input 16 Output 16 32 Input 16 Output 16 32 Input 16 Output 16
16
Input 8 Output 8 32 Input 16 Output 16 32 Input 16 Output 16
112
Input 56 Output 56 32 Input 16 Output 16 32 Input 16 Output 16 32 Input 16 Output 16 16 Input 8 Output 8
()
Total number
of I/O points ()
Control unit ()
Expansion unit 1
X20~/Y20~ ()
Expansion unit 2
X40~/Y40~ ()
Expansion unit 3
X60~/Y60~
=+++
16
Input 8 Output 8
128
Input 64 Output 64 32
Input 16 Output 16 32
Input 16 Output 16 32
Input 16 Output 16 32
Input 16 Output 16
Digital I/O Units
Relay output type Input only type Transistor output type
Analogue I/O Units Thermocouple and RTD Units Networking Units
PROFIBUS
FP0-DPS2
(DP Slave)
MEWNET-F
FP0-IOL
(MEWNET-F Slave)
S-Link CPU
FP0-SL1
(S-LINK Master)
FP0-E16RSA FP0-E8XA FP0-E16XAFP0-E8RSA
FP0-E8YRSA
8 points
Input
8 points
16 points
Input
16 points
8 points
Input
4 points
Option:
Output 8 points
Output
4 points
16 points
Input
8 points Output 8 points FP0-E8YPA (PNP)
FP0-E8YTA (NPN) FP0-E16YPA (PNP) FP0-E16YTA (NPN)
FP0-E16PA (PNP)
FP0-E16TA (NPN) FP0-E32PA (PNP) FP0-E32TA (NPN)
8 points
Output
8 points
16 points
Input
8 points Output 8 points
16 points
Output
16 points
32 points
Input
16 points Output 16 points
8 points3 points 4 points 4 points Input
8 points
FP0-A80A
•Input (12 bit):
10V, 0 –5V,
0 –20mA
•Output (12 bit):
10V, 0 –20mA
–
–
4 –20mA
–
–
10V
10V, 100mV
0 –5V, 0 –20mA
–
Input
2 points Output 1 points Output 4 points Output 4 points
FP0-A21A FP0-A04I FP0-A04V
4 points
Input
4 points
FP0-TC4 FP0-TC8
8 points 6 points
Input
6 points
•K, J, T, R type thermocouples can
be used
•Resolution: 0,1°C
•Accuracy: 0,8°C (R type: 3°C)
•Temperature range:
-100 to 1500°C
Input
8 points
FP0-RTD6
•Pt100, Pt1000,
NI1000
•Temperature
range -200
to 500ºC
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FP0 – Impressive Capabilities
High specifications for both speed and capacity
0.9µs per basic instruction. Pulse catch and interrupt input functions meet the need for high-speed response.
High-speed execution
Execution speed of 0.9µs per basic instruction. 500 steps program yields a scanning time of 1ms, which means the FP0
boosts the fastest processing time among the products of this class.
•Internal processing in the FP0
Large capacity
Pulse catch function
Can read pulses as short as 50µs, which greatly facilitates
sensor input.
•Pulse catch function
Interrupt input function
Accurate processing, unaffected by scan time
•Interrupt input function
I/O
refresh Program execution I/O refresh Program execution
1 scan
I/O
refresh Program execution
Internal processing in the FP0
I/O
refresh Program execution I/O refresh Program execution
Sensor input
signal Cannot read.
Lengthening
of sensor
input signal
Can
read!
With pulse catch function
Internal processing in the FP0
I/O
refresh Program execution I/O refresh Program execution
Interrupt
program
Interrupt input
Interrupt program executed when
interrupt input enters.
A top-class large 5k and 10k steps program capacity housed within a compact body. Furthermore, data capacity for internal
devices like the data register is also ample. The unit's high performance is even suited to complicated controls
and controls with multiple amounts of data.
I/O 10-point, 14-point, 16-point type
Control unit type
I/O 32-point type
2 720 steps
1 660 words
5 000 steps
6 144 words
1 008 points
144 points
FP0-T32 CP/T
10 000 steps
16 383 words
Program size
Internal relays
Timers/Counters
Data registers
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FP0 – Impressive Capabilities
FP0 functions
7
Equipped with 2-axis independent positioning and high-speed counter for support of PWM output.
Pulse output function
(For transistor output type only) The unit comes equipped with
2 channels for the output of up to 10kHz pulses (5kHz during
2-channel output). Since these two channels can be separately
controlled, the PLC is also suitable for independent 2-axis
positioning. Setting automatic trapezoid control, automatic return
to home position and JOG operation are made very easy by using
instructions specially designed for such operations. Positioning control is a breeze with
the auto trapezoid control command!
Y0
Y2
Motor
driver 1
Pulse output
Clockwise output/
counter-clockwise output
Y1
Y3
Motor
driver 2
Pulse output
Clockwise output/
counter-clockwise output
High-speed counter function
The high-speed counter is prepared for 4 channels in single phase, and 2 channels in
2-phase. In single phase, the 4-channel total is 10kHz, and in 2-phase the 2-channel total is
2kHz total speed, making the unit suitable for conveyer control, inverter control, and so
forth using an encoder.
PWM output function
Its PWM (Pulse Width Modulation) output function makes
it possible to provide temperature control with a single
compact FP0 unit. (For transistor output type only)
Feeder roller
Lead wiring,
tape
Cutter
Encoder
Motor START/STOP
signal
Inverter
Cutter blade
control signal
Encoder output
inputted into
high-speed counter
Serial communication function
•The FP0’s second RS232C port (types C10CRS, C14CRS, C16C, C32C,
and T32C) allows direct connection to computers and operation display
panels. Also, bi-directional data communication with barcode readers
and other RS232C devices is made easy.
•Both the relay type and transistor output type control units are optionally
equipped with a 2nd RS232C port.
Host computer
(Personal computer) Operation display panel
FP0
● For connecting to computers and operation display panels
● For data communication with RS232C devices
Imagechecker Bar code reader Serial printer
RS-232C
POWER READY
MODE
A
B
C
KEYPAD
CAMERA MONITOR
COM COM D2 D4 D6 D8 D9
FLASH D1 D3 D5 D7 READY
MICRO-IMAGECHECKER
M100
MatsuhitaElectronic Works, Ltd.
24VDC
START ACK IN1 IN3 IN5
COM COM IN2 IN4 COM
Heater
power up
●When pulse width values are increased...
●When reduced...
Analogue control function
Analogue control is made simple with four types of analoque modules
featuring different numbers of input and output channels.
Also, despite the small size, the I/O resolution is a high 1/4000 (12 bits).
Support various I/O ranges by setting the DIP switches on the analogue
I/O unit for simple operation.
PROG.
RUN
ALARM
ERROR
PROG
RUN
Pressure sensor
Laser analogue
sensor
Inverter
Potentiometer
MODE
OFF ON
V 0
IN
I 0
COM
FP0 - A21
OUT
I 1
V
I
1
2
3
4
5
Stepping
motor
Servo motor
Stepping
motor
Servo motor
power up
Heater
power down
●When reduced...
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FP0 Communication
Serial interfaces and modem compatible
Programming interface TOOL-Port (also for communication)
In Computer Link mode, this port offers access to the entire FP0 memory area. For example during data exchange between
a host PC running SCADA software and an FP0 PLC, the Windows®based MEWNET-DDE Server assumes total control of
the communications protocol (MEWTOCOL.COM). Therefore the user can disregard the allocation of data ranges and
transfer parameters, because there is no additional programming required. The programmer is thus free to concentrate
exclusively on the project application requirements.
Communication Interface COM-Port
(flexible with two modes of operation, Computer Link and General Purpose)
In addition to the Computer Link communication possibilities described above, the optional integrated RS232C COM-Port
in the FP0 CPU module (types FP0-C10CRS, FP0-C14CRS, FP0-C16C, FP0-C32C and FP0-T32C) offers flexible programming
i.e. General Purpose. In this configuration it is possible to realise communication connections with different RS232C
peripheral devices, e.g. Bar Code Readers, slave devices, printers, measurement sensors or telecommunication
transmitters, etc.
Communication Interface COM-Port
Freely programmable RS232C interface for CPU modules type FP0-C10CRS,
FP0-C14CRS, FP0-C16C, FP0-C32C and FP0-T32C
Communication – Simple and efficient via two serial interfaces: TOOL-Port and COM-Port (RS232C interface).
Programming Interface TOOL-Port
For programming, and additionally Master/Slave communication, using
MEWTOCOL COM (Matsushita protocol)
Modem compatible
Even modem communication function is built into this compact body. Using a single telephone line,
programming maintenance can be carried out in remote facilities. With C-NET, multiple FPO units can be
connected.
■ 1:1 communication ■ 1:N communication ■ Multidrop communication
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FP0 Communication
Easier maintenance than ever before
9
Maintenance saving
■Overwrite function in RUN mode
It is possible to overwrite a program while the FP0 is running, such as during program debugging and startup
adjustments.
■Backup battery unnecessary
The program memory uses EEPROM. The program and device contents can be stored without a backup battery, and
even programming for a machine builder is safe.
■Password function
A password function can be set in order to change a program. Limited to people authorized to make program changes,
protection can be guaranteed better than ever.
■Input/output verification LED
Every unit is equipped with LED I/O indicators, housed within a compact body. Input/output status can be verified
at a glance.
Terminal type can be
plugged straight in without
resorting to crimping (made
by Phoenix Contact Co.).
Can handle wires from
0.3 to 1.25mm2.
Compatible models
FP0-C10RS, C10CRS, C14CRS, E8RS, E16RS
Unit connectors can be used
with 16-points and 32-points
units. Due to the loose-wiring,
pressure contact type design,
wiring is easy without the
need for insulation.
(MIL-C-83503)
Compatible models
FP0-C16T/C16P/C16CT/C16CP, C32T/C32P/C32CT/C32CP,
E16T/E16P, E32T/E32P,
FP0-T32CP/T32CT
Program memory uses EEPROM. In addition, programs can be changed even in RUN mode!
Simple installation
Comes with either terminal block or connector. Either type is easy to connect to wiring by simply
removing the terminal section.
Terminal block MIL connector
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FP0 PROFIBUS DP Slave or Remote I/O Unit
For cost effective control of distributed field device
The FP0 DPS2 can operate either as a DP slave module or as a remote I/O
system to which different decentralised inputs and outputs can be
connected. A DIP switch can be used to switch between the two modes:
Mode 1:
DP-Slave module. Connect the FP0 or FP∑(Sigma) CPU + expansion
modules to the PROFIBUS network.
Mode 2:
Remote I/O. Connect up to three expansion modules without CPU to the
PROFIBUS network.
In Remote I/O mode the unit can be connected to any PLC which offers a
PROFIBUS communication interface, making it totally independent of
NAiS PLCs.
Item Description
Type designation
PROFIBUS standards complied with FP0 DP Slave unit, Ord. No. FP0DPS2 EN 50170, DIN 19245 Part 1 and Part 3
Baud rates 9.6 / 19.2 / 93.75 / 187.5 / 500 / 1,500 / 3,000 / 6,000 / 12,000 Kbaud
automatic baud rate detection
Range of adresses that can be set 0..125
PROFIBUS connection
Configuration
9-pin D-sub connector
2 words input / 2 words output, up to 6 words input / 6 words output if no other expansion is connected
Remote I/O, max. 3 FP0 expansion units
FP0 communication Via FP0 system bus
Power supply 24VDC (21.6VDC …26.4VDC)
Max. power consumption 100mA
FP0-DPS Specifications
DP-Slave
Remote I/O
PLC
(Master)
PLC
(Slave)
Remote I/O
(Slave)
FP0 DP Slave FP∑(Sigma) DP Slave
DP Slave Remote I/O
Configuration with digital I/O
up to 96 transistor I/O or up to
48 relay I/O are possible
DP Slave Remote I/O Configuration
with analogue I/O up to 12 outputs or
24 analogue inputs or up to 24
thermocouple inputs are possible
AFP86910
FP2 DP or FMS Master
Special developed software tools ensure
easy configuration and start-up of
PROFIBUS products.
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