Panasonic EP1022-U1 User manual

©2001 Matsushita Electric Works, Ltd. All rights
reserved. Unauthorized copying and distribution is a
violation of law.
EP1022-U1
MASSAGE LOUNGER
SPECIFICATIONS
Power source : 120V AC, 60Hz
Power consumption : 120W
Kneading speed : Approx. 28 times/min.
Tapping speed : Approx. 500 times/min.(per side)
Rolling massage speed : Approx. 1 cycle every 37 sec.
Massaging width : Shoulder/lower back section : Approx. 2-15/16 in. (75mm)
Back rolling width/tapping width : Narrow : Approx. 3-5/16 in. (85mm)
: Wide : Approx. 4-5/16 in. (110mm)
Massage heads up/down travel : Approx. 23-1/16 in. (600mm)
Regional back rolling : Automatic repetition within approx. 4-12/16 in. (120mm) range
Shoulder position adjustment : 5 steps
A
utomatic shut-off : Approx. 15 min.
Dimensions (H x W x D) :!Not reclined and leg rest retracted : 41-11/32X34-41/64X40-35/64 in.(1050X880X1030mm)
!Reclined and leg rest extended : 29-9/64X34-41/64X68-7/64 in.(740X880X1730mm)
Reclining angle : Approx. 123° to 160°
Weight : 102 lbs. (46kg)
A
ccessories : Back cushion, Headrest, Cushion pad
ORDER NO.HPD0104U00C1

1 Components identification 3
2 Massage range (movement range of massage wheels) 5
3 Turning on the power 6
4 Required tools 7
5 Actual wiring diagram 8
6 Display method of massage block total use time and
operation time 9
7 Motion of the clutch and belt based on various massager
operations. 10
8 Massager up/down detection gear adjustment method 12
9 Removing the massage block 13
10 Disassembly (massager) and assembly 17
11 Cord arrangement of the connecting cord for power supply
and the connecting cord for controller. 25
12 Arranging massage block lead wires 26
13 Disassembly instruction ( Cosmetic part and chair
construction) 27
14 Other 36
15 Trouble shooting 39
16 Exploded view 42
17 Replacement parts list for EP1022-U1 47
CONTENTS
Page Page
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1.1. Massage lounger
1 Components identification
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1.2. Controller
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Width cannot be adjusted
Neck to waist : width 75mm (minimum)
Intensity adjustment
Upward and downward massage (from gentle to strong)
:45mm-wide adjustability where massage heads push out
toward body as intensity increases.Others (from gentle to
strong) :15mm-wide adjustability where massage heads
push out toward body as intensity increases.
Width adjustment
Neck to waist : Massage range width : 3-5/16 in. or 4-5/16
in. (85mm or 110mm)
Intensity adjustment
Tapping : 45mm-wide adjustability where massage heads
push out toward body as intensity increases.
Others : 15mm-wide adjustability where massage heads
push out toward body as intensity increases.
2 Massage range (movement range of massage wheels)
2.1. Upward massage, Downward massage, Kneading rolling, Regional
kneading rolling
2.2. Tapping, Rolling, Regional rolling, Tapping rolling, Regional tapping
rolling
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3.1. Turning on the power
3 Turning on the power
Timer
When the Start/reset button is pushed, a timer begins to prevent overuse. After approximately 15 minutes, time expires and the
massage wheel goes into strage position.
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4 Required tools
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5 Actual wiring diagram
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6 Display method of massage block total use time and
operation time
Total use time
While pushing the whole back, neck shoulder and lower back mode programmed operation buttons simultaneiously, turn on the
power switch and continue to hold the buttons for approximately 5 seconds. Release after the Start/reset LED lights up.
*When replacing the Main Circuit PCB, the use time is counted to zero because the use time is memoried in Main Circuit PCB.
*When pushing Start/reset button, the operation returns to normal mode.
Display method
Display it by utilizing LEDs of controller.
Time display of 5 - 5115 hours possible.
To read the each operation function.After reading the total use time and push the following button, you can read the each
operation funtion use time as same display method of total use time.
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Massager operation and belt motion
7 Motion of the clutch and belt based on various
massager operations.
Massager operation and clutch motion
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8 Massager up/down detection gear adjustment method
When the massager is removed from the chair, the position of the up/down detection gear changes, resulting in a change of the
up/down stop position.
When installing the massager on the back frame, be sure to adjust the position with the up/down detection gear.
!
!!
!Up/down detection gear position adjustment procedure
To make an adjustment, refer to the massager removing method (the back frame is tilted from the chair).
1. Before mounting, the massager on the back frame must be moved down to the lowest position by setting the controller manual
operation UP/DOWN button to DOWN.
2. Mount the massager on the lowest position of the back frame.
3. Turn the hex nut M6 counterclockwise and move the massager upward.
4. Make sure that the massager has been mounted horizontally by moving the massager to the position shown in the Figure.
*Unless the massager has been mounted horizontally, an abnormal sound or problem may occur.
5. Move it up to the highest position(until the massager stops) by setting the controller manual operation UP/DOWN button to UP.
6. Peeping into the square hole of the back frame, check the position of the massager to adjust.
*One thread of the up/down detection gear gives a stroke change of 4mm.
When the massager has been raised excessively : Turn the up/down detection gear clockwise to adjust.
When the massager has been lowered excessively : Turn the up/down detection gear counterclockwise to adjust.
While adjusting the distance between the square hole and Guide roller assy. to 0 ±5mm, check by using the up/down
adjustment button found on the manual operation panel of the controller.
7. Install the rail piece A and B, and tighten uniformly the set screws (left and right, 3 pcs. each).
8. Using the manual operation of the controller, conduct the rolling operation. Set the massage heads adjustment switch to level
1, and check the up/down stroke.
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1. Unzip the back cushion zipper and remove the back
cushion.
2. Unzip the rear cover fastener from the bottom of left side.
3. Pull the chair down backward and cut insulated ties and
remove the plastic clip.
9 Removing the massage block
9.1. Removing the rear cover
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9.2. Removing the massager
1. Remove the two installation screws from the massager cover, and take off the cover and remove the Cover clip.
*Cover clip is available to remove only after taking off the cover.
2. Remove the snap pin connecting Pneumatic spring to Back frame, and push down the seatback to the front part for easy
repaire.
*Inspection and repair are done after placing the chair as explained in 1. and 2. above.
3. Remove the rail piece set screws , 3 pieces (left and right) shown in Figure, and remove the rail pieces A and B.
4. When the massager moves up and down (normally), move it down to the lowest position by setting the controller manual
operation up/down button to "DOWN", and then turn clockwise the up/down clutch hex nut M6 (see Figure) to move to the
position where the Pinion A and B block is visible from the back frame.
*When the massager fails to move up and down, turn clockwise the hex nut M6 of up/down clutch.
(The massager can be moved by attaching the hex socket ø10 (for nut 6 mm) to a rechargeable drill driver.)
5. Cut the cable tie as shown figure and remove the two connectors (red, white) of the connecting cord for power supply and the
connecting cord for controller connected massager and unscrew the ground cord of the connecting cord for power supply,
remove one screw fixing the massager side cord Fitting B and Cord wire D and remove two cords from the massager.
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10 Disassembly (massager) and assembly
The disassembly steps 10.1 to 10.3 can be done without removing the massager from the chair (please work with the
connector cord removed).
10.1. Removing the motor
1. Remove the cable tie (medium), and remove the motor lead wire connector(white).
2. Remove the massage belt, tapping belt and intensity adjustment belt.
3. Remove the motor fitting set screw A to D, and remove the motor.
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10.2. Removing the tapping shaft assembly
1. Cut all the insulated ties bundling each sensor and lead wires with the aid of a nipper, and remove the lead wires bundled to
the wire saddles (medium, large).
2. Remove all the connectors to the main circuit board.
3. Remove the massage belt, tapping belt and intensity adjustment belt.
4. Remove the motor fitting set screws A to D, and remove the motor.
5. Remove the shield panel (fitted to the circuit) set screw E to H, and remove the shield panel and eccentric shaft spring.
6. Remove the guide plate for motor set screws I to K and remove the guide plate for motor.
7. Remove the guide plate for gear box set screws L to O.
8. Remove the Pro tektite cover for eccentric link set screws P and Q with a spanner, and remove the Pro tektite cover for
eccentric link.
9. In this state, the tapping shaft assembly and guide plate for motor, gear box can be removed
10. Remove the guide plate for gear box.
11. Remove the guide plate for motor set screws and remove the guide plate for motor.
*Caution for assembling the pro tektite cover for eccentric spring.
<Assembly procedure>
a. The tapping shaft assembly should be mounted on massage mechanism, and put the grease(WEP001Y8957) on the
spring setting hole of pro tektite cover for eccentric spring and set the one end of spring to hole as shown Figure.
b. Put the grease(WEP001Y8957) on the spring setting hole of Shield panel for PCB and set the other end of spring to hole
of Shield panel for PCB.
c. Mount the Shield panel for PCB on massage mechanism.
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