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TABLE OF CONTENTS PAGE PAGE
1 Safety Precautions -----------------------------------------------4
1.1. Standard for Repair Service-----------------------------4
1.2. For Service Technicians----------------------------------4
1.3. About Lead Free Solder (PbF: Pb free) --------------4
1.3.1. Suggested Pb free solder ---------------------------5
1.4. About RoHS -------------------------------------------------5
2 Specifications------------------------------------------------------6
3 Location of Controls and Components--------------------9
3.1. Main Unit -----------------------------------------------------9
3.2. Operation Panel and LED Indicators---------------- 11
3.3. About LED -------------------------------------------------12
4 Installation Instructions---------------------------------------13
4.1. Minimum Space Requirements-----------------------13
4.2. Included Accessories------------------------------------13
4.3. System Requirements ----------------------------------13
4.4. Installing Driver and Software-------------------------13
4.5. Connecting the Unit to a Personal Computer-----14
4.6. Installing the Unit-----------------------------------------14
4.7. Setting Documents and/or Card----------------------15
5 Section Views ----------------------------------------------------16
5.1. Motor --------------------------------------------------------16
5.2. Roller--------------------------------------------------------16
5.3. Board and Sensor----------------------------------------17
6 Mechanical Function-------------------------------------------18
6.1. Paper Feed Mechanism--------------------------------18
6.2. Sensor Mechanism --------------------------------------20
6.2.1. Paper Sensor-----------------------------------------20
6.2.2. Starting Sensor---------------------------------------20
6.2.3. Door Detector ----------------------------------------20
6.3. Gate Mechanism -----------------------------------------21
6.4. Background Color Switching Mechanism----------22
7 Disassembly and Assembly Instructions---------------23
7.1. Disassembly Flowchart---------------------------------23
7.2. Exterior------------------------------------------------------25
7.2.1. Feed tray ----------------------------------------------25
7.2.2. Paper Tray --------------------------------------------25
7.2.3. Exit Tray -----------------------------------------------25
7.2.4. Front Cover ------------------------------------------26
7.2.5. Back Cover--------------------------------------------26
7.2.6. Top Cover ---------------------------------------------26
7.2.7. PANEL SWITCH Board and LCD PANEL
Board (KV-S10xxC)---------------------------------27
7.2.8. PANEL Board (KV-SL10xx)-----------------------27
7.3. Upper Chassis --------------------------------------------28
7.3.1. Double Feed Prevention Roller -----------------28
7.3.2. PAPER SENSOR Board---------------------------28
7.3.3. ULTRASONIC SENSOR (G) Board ------------28
7.3.4. AUTO/MANUAL DETECTION Board ----------29
7.3.5. CIS (B) -------------------------------------------------29
7.3.6. Reference Plate (F)---------------------------------30
7.3.7. Free Roller --------------------------------------------30
7.3.8. Wiring of Upper Chassis---------------------------31
7.4. Lower Chassis 1------------------------------------------32
7.4.1. Paper Feed Roller ----------------------------------32
7.4.2. CIS (F) -------------------------------------------------32
7.4.3. Reference Plate (B)---------------------------------33
7.4.4. DOOR DETECTION Board-----------------------33
7.4.5. Side Plate Assembly--------------------------------34
7.4.6. Conveyor roller -------------------------------------- 34
7.4.7. Exit Roller--------------------------------------------- 35
7.5. Lower Chassis 2 ----------------------------------------- 36
7.5.1. Bottom Plate ----------------------------------------- 36
7.5.2. Platen Motor------------------------------------------ 36
7.5.3. FAN----------------------------------------------------- 36
7.5.4. Power Supply---------------------------------------- 36
7.5.5. CONTROL Board----------------------------------- 36
7.5.6. Conveyor Motor ------------------------------------- 37
7.5.7. STARTING SENSOR Board --------------------- 37
7.5.8. Wiring of Lower Chassis -------------------------- 37
7.6. Required Adjustments after Part Replacement -- 38
8 Maintenance------------------------------------------------------ 39
8.1. Maintenance Chart-------------------------------------- 39
8.2. Cleaning---------------------------------------------------- 39
8.3. Replacing Limited Life Parts-------------------------- 39
9 Service Utility & Self Test------------------------------------ 40
9.1. Main Menu Indication for Service Utility ----------- 40
9.2. List of Functions for Service Utility ------------------ 41
9.3. Operation -------------------------------------------------- 43
9.3.1. Scanner Status -------------------------------------- 43
9.3.2. Error Codes ------------------------------------------ 44
9.3.3. Scanner Information-------------------------------- 46
9.3.4. Scanner Counter------------------------------------ 46
9.3.5. Scanner Condition---------------------------------- 46
9.3.6. Test ----------------------------------------------------- 47
9.3.7. Adjustment-------------------------------------------- 50
9.3.8. Other--------------------------------------------------- 51
9.4. Scanner Self-test ---------------------------------------- 52
10 Troubleshooting ------------------------------------------------ 54
10.1. Troubleshooting -1
(when no error message is displayed on PC)---- 54
10.2. Troubleshooting-2
(when an error message is displayed on PC)---- 60
11 Block Diagram--------------------------------------------------- 70
11.1. Block Diagram-1 ---------------------------------------- 70
11.2. Block Diagram-2 (Wiring diagram)------------------ 73
11.3. Block Diagram-3 (Power Supply)-------------------- 74
11.4. Explanation of Connector------------------------------ 76
12 Schematic Diagram -------------------------------------------- 79
12.1. CONTROL Board---------------------------------------- 80
12.1.1. For KV-S1027C, KV-SL1056, SL1055,
SL1036, SL1035 ------------------------------------ 80
12.1.2. For KV-S1057C and KV-SL1066---------------- 94
12.2. LCD PANEL Board (KV-S10xxC)-------------------110
12.3. PANEL SWITCH Board (KV-S10xxC)------------- 111
12.4. PANEL Board (KV-SL10xx) --------------------------112
12.5. SENSOR Board-----------------------------------------113
12.5.1. ULTRASONIC SENSOR (G) Board-----------113
12.5.2. DOOR DETECTION Board----------------------114
12.5.3. PAPER SENSOR Board -------------------------115
12.5.4. STARTING SENSOR Board --------------------116
12.5.5. AUTO-MANUAL DETECTION Board---------118
13 Printed Circuit Board-----------------------------------------119
13.1. CONTROL Board---------------------------------------120
13.1.1. For KV-S1027C, KV-SL1056,SL1055,
SL1036,SL1035------------------------------------120
13.1.2. For LV-S1057C and KV-SL1066 ---------------122