ParaBody 807 BODYSYSTEM User manual

1
807 BODYSYSTEM
WORKOUT CENTER
CLASSH
PART # 7052601
REV. B Revision: 07/09/01
USER’S GUIDE
WARNING:
Read and follow all directions
for each step to insure proper
assembly of this product.
Version: 807107

THERE IS A RISK ASSUMED BY INDIVIDUALS WHO USE THIS TYPE OF
EQUIPMENT. TO MINIMIZE RISK FOLLOW THESE RULES!
1. Before using, read all the warnings and instructions
on the use of this machine. Use only for intended
exercise. DO NOT modify the machine.
2. Obtain a medical exam before beginning any
exercise program.
3. Keep body and clothing free of all moving objects.
4. Inspect the machine before use. DO NOT use it if it
appears damaged. DO NOT attempt to fix a broken or
j
ammed machine. Notify your authorized ParaBody
dealer before use and have repairs made by an
authorized service technician.
5. Be certain that weight pin is completely inserted.
Use only the pin provided by the manufacturer. If
unsure, call your authorized ParaBody dealer.
6. Never pin the weights or prop plate into an elevated
position. DO NOT use the machine if found in this
condition. DO NOT attempt to fix. Notify your
authorized ParaBody dealer.
7. Inspect cables and their connections before using
machine. Pay particular attention to the cable ends.
DO NOT attempt to fix. Notify your authorized
ParaBody dealer before use and have repairs made by
an authorized service technician.
8. Make sure all spring loaded pull pins are fully
engaged in the adjustment position and fully tighten
thumbscrew before use.
9. Children must not be allowed near this machine.
Supervise teenagers.
.
IMPORTANT SAFETY INFORMATION
TABLE OF CONTENTS
Safety Statement.............2
General Notes..................3
Tools Required................3
Gym Layout.....................4
NOTE: In a continual effort to improve our products, specifications are subject to change
2001 Life Fitness, a division of Brunswick Corporation. All rights reserved.
ParaBody is a trademark of Brunswick Corporation
www.parabody.com
2
Parts list..........................5
Assembly Instructions.....6-15
General Maintenance.......16
Warranty Statement..........17
Product Services..............18
Insert-Registration Card
©

IMPORTANT NOTES
Please note:
Tools Required forAssembly
* Thank you for purchasing the ParaBody 807 Gym System. Please read these
instructions thoroughly and keep them for future reference. This product must be assembled
on a flat, level surface to assure its proper function.
3
NOTE:BOLTLENGTH IS MEASURED FROMTHEUNDERSIDE OFTHEHEADOFTHEBOLT.
BOLT LENGTH RULER:
* This product must be assembled on a flat, level surface to assure its proper function. DO NOT
securely tighten any frame connections until the entire frame has been assembled, unless
otherwise stated.
Bolt Length Ruler
0123456
1/2 1/2 1/2 1/2 1/2 1/2
BOLT LENGTH
* 3/4” wrench
* 9/16” wrench
* Ratchet with 3/4” and 9/16” sockets
* Adjustable wrench
* Tape measure

1 Square = 1’ X 1’
4
1’ 2’ 3’ 4’ 5’ 6’ 7’
1’
5’
4’
3’
2’

PARTS LIST
KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
5
PART #
7058908
6407508
6111002
6406602
6407802
6407302
6407202
6024702
6406401
6406501
6125101
6194601
6654521
6654121
3102909
3102922
3102904
3102910
3102501
3102601
3102802
3102502
6236701
3102804
6412001
6020601
3105401
3109602
6145801
3103101
6416601
3104301
6405201
QTY
1
1
1
1
1
2
1
1
4
2
2
6
1
1
4
1
2
1
10
4
3
2
4
1
3
2
6
2
6
2
3
1
6
DESCRIPTION
UPRIGHT FRAME
BENCH FRAME
HEIGHT ADJUSTMENT BAR
WOLFF SLEEVE
BASE LEG
SADDLE
LEG EXTENSION NECK
LEG EXTENSION
HINGE TAB
U-PIN
ROLLER PAD SHAFT
ROLLER PAD
SEAT PAD
BACK PAD
3/8 X 1” BOLT
3/8 X 2-3/4” BOLT
3/8 X 3” BOLT
1/2 X 3” BOLT
3/8” WASHER
3/8” LOCK WASHER
3/8” LOCK NUT
1/2” WASHER
1-3/4” SQ. END CAP
1/2” LOW HEIGHT LOCK NUT
3/8” SPRING PIN ASSEMBLY
1/2” FLANGE BEARING
3/4” STARLOCK COLLAR
PAL NUT
THUMBSCREW
1-1/4 X 5” GRIP
PARAGLIDE STRIP (8 ct.)
3/4” SQ. RUBBER BUMPER
2” SQ. END CAP

0123456
1/2 1/2 1/2 1/2 1/2 1/2
FIGURE 1
STEP 1:
28
4
25
10 31
• Attach eight PARAGLIDE STRIPS (31) to the WOLFF SLEEVE (4) (FOUR ON EACH END) as shown in FIGURE 1 using the
following steps:
• Thoroughly clean all surfaces where the PARAGLIDE STRIPS are to be attached.
• Remove the PARAGLIDE STRIPS from the paper backing and firmly apply them to all shown surfaces.
• Insert one U-PIN (10) through the BUSHING of the WOLFF SLEEVE (4) and attach one PAL NUT (28) to the end of the U-PIN
(10) as shown in FIGURE 1.
• SECURELY assemble one 3/8” SPRING PIN ASSEMBLY (25) to the SPRING PIN HOUSING on the WOLFF SLEEVE (4) as
shown in FIGURE 1. (!!! IMPORTANT !!! TIGHTEN THE NUT OF THE SPRING PIN ASSEMBLY SECURELY)
0123456
1/2 1/2 1/2 1/2 1/2 1/2
6

7
FIGURE 2
STEP 2:
4
10 5
2
• Pull back the SPRING PIN on the WOLFF SLEEVE (4) and slide it over the end of the BENCH FRAME (2) as shown in
FIGURE 2. Engage the SPRING PIN into one of the adjustment holes.
• Insert two 2” SQ. END CAPS (33) into both ends of the BASE LEG (5) as shown in FIGURE 2.
• Insert one U-PIN (10) through the BUSHING on the bottom of BENCH FRAME (2) and attach one PAL NUT (28) to the end of
the U-PIN (10) as shown in FIGURE 2.
• Insert the BASE LEG (5) into the front of the BENCH FRAME (2) as shown in FIGURE 2. (MAKE SURE THAT THE TAB
ON THE BASE LEG IS UNDER THE BENCH FRAME)
TAB
33
28

8
FIGURE 3
33
33
1
STEP 3:
• Secure the WOLFF SLEEVE (4) in place with one THUMBSCREW (29).
• Insert four 2” SQ. END CAPS (33) into the BASE TUBES of the UPRIGHT FRAME (1) as shown in FIGURE 3.
• SECURELY assemble the BENCH FRAME (2) to the UPRIGHT FRAME (1) using two 3/8 X 3” BOLTS (17), one 3/8 X 2-3/
4” BOLT (16), six 3/8” WASHERS (19), and three 3/8” LOCK NUTS (21) as shown in FIGURE 3.
4
2
21
19
3/8 X 3” 17
19
3/8 X 2-3/4” 16
21
0123456
1/2 1/2 1/2 1/2 1/2 1/2
29
25
• SECURELY assemble two 3/8” SPRING PIN ASSEMBLIES (25) to the SPRING PIN HOUSING on the UPRIGHT FRAME (1)
as shown in FIGURE 3. (NOTE: !!!IMPORTANT!!! Tighten the nut of the SPRING PIN ASSEMBLY SECURELY!)

9
FIGURE 4
1
31
STEP 4:
30
6
29
• Attach eight PARAGLIDE STRIPS (31) to both UPRIGHT TUBES on the UPRIGHT FRAME (1) (FOUR ON EACH END) as
shown in FIGURE 4 using the following steps:
• Thoroughly clean all surfaces where the PARAGLIDE STRIPS are to be attached.
• Remove the PARAGLIDE STRIPS from the paper backing and firmly apply them to all shown surfaces.
• Attach eight PARAGLIDE STRIPS (31) to each SADDLE (6) (FOUR ON EACH END) as shown in FIGURE 4.
29
• Slide two 1-1/4 X 5” GRIPS (30) over the DIP HANDLES of both SADDLES (6). (IF A LUBRICANT IS REQUIRED, COAT
THE INSIDE OF THE GRIP WITH RUBBING ALCOHOL.)
• Pull back the SPRING PIN on the UPRIGHT TUBES, and insert the SADDLES (6) as shown in FIGURE 4.. Slide the SADDLE
(6) down to the desired height and release the SPRING PIN into the hole.
• Secure the SADDLES (6) in place with two THUMBSCREWS (29) as shown in FIGURE 4.
• Attach two THUMBSCREWS (29) to the DIP TUBES on the UPRIGHT FRAME (1) as shown in FIGURE 4. When ready to
perform the DIP EXERCISE, simply insert the SADDLES (6) into the DIP TUBES and tighten the two THUMBSCREWS
31

10
FIGURE 5
13
STEP 5:
9
3/8 X 1” 15
20
4
0123456
1/2 1/2 1/2 1/2 1/2 1/2
• To assemble the SEAT PAD (13) to the WOLFF SLEEVE (4), start by sliding two HINGE TABS (9) over the PIN of the
WOLFF SLEEVE (ONE ON EACH SIDE) as shown in FIGURE 5, and SECURELY assemble each HINGE TAB (9) to the
SEAT PAD (13) using two 3/8 X 1” BOLTS (15), two 3/8” LOCK WASHERS (20), and two 3/8” WASHERS (19). (MAKE
SURE BOTH HINGE TABS ARE ALL THE WAY ON THE PIN)
19

11
FIGURE 6
9
STEP 6:
14
3/8 X 1” 15
20 4
• To assemble the BACK PAD (14) to the WOLFF SLEEVE (4), slide the two remaining HINGE TABS (9) over the PIN of the
WOLFF SLEEVE (ONE ON EACH SIDE) as shown in FIGURE 6, and SECURELY assemble each HINGE TAB (9) to the
BACK PAD (14) using two 3/8 X 1” BOLTS (15), two 3/8” LOCK WASHERS (20), and two 3/8” WASHERS (19). (MAKE
SURE BOTH HINGE TABS ARE ALL THE WAY ON THE PIN)
19

12
FIGURE 7
7
23
STEP 7:
12
0123456
1/2 1/2 1/2 1/2 1/2 1/2
• Insert one 1-3/4” SQ. END CAP (23) into the top of the LEG EXTENSION NECK (7) as shown in FIGURE 7.
• Slide two ROLLER PADS (12) over each end of the SHAFT of the LEG EXTENSION NECK (7), as shown in FIGURE 7, and
secure in place using two 3/4” STARLOCK COLLARS (27).
27
2
• Insert the LEG EXTENSION NECK (7) into the BENCH FRAME (2) and secure in place using on THUMBSCREW (29) as
shown in FIGURE 7.
29

FIGURE 8
STEP 8:
23
32
13
• Insert three 1-3/4” SQ. END CAPS (23) into the ends of the LEG EXTENSION (8) as shown in FIGURE 8.
• Insert two 1/2” FLANGE BEARINGS (26) into the BUSHING on the LEG EXTENSION (8) as shown in FIGURE 8.
• Assemble the LEG EXTENSION (8) to the LEG EXTENSION NECK (7) as shown in FIGURE 8, using one 1/2 X 3” BOLT
(18), two 1/2” WASHERS (22), and one 1/2” LOW HEIGHT LOCK NUT (24). (TIGHTEN THE CONNECTION ENOUGH
TO REMOVE THE PLAY, YET ALLOWING THE LEG EXTENSION TO ROTATE FREELY)
• Assemble four ROLLER PADS (12) to the LEG EXTENSION (8) as shown in FIGURE 8, using two ROLLER PAD SHAFTS
(11), and four 3/4” STARLOCK COLLARS (27).
8
26
11
27
12
18 1/2 X 3”
• Attach one 3/4” SQ. RUBBER BUMPER (32) to the LEG EXTENSION (8) approximately where shown in FIGURE 8.
LOW HEIGHT 24
7
22

14
FIGURE 9
STEP 9:
2
• When ready to perform LEG CURLS or LEG EXTENSION, pull up slowly on the front of the BENCH FRAME (2) and allow
the U-PIN (10) to rest on top of the TAB of the BASE LEG (5). (NOTE: THE BENCH FRAME MUST BE ADJUSTED UP
WHEN USING THE LEG EXTENSION TO ALLOW PROPER CLEARANCE FOR WEIGHT PLATES)
5
0123456
1/2 1/2 1/2 1/2 1/2 1/2
10

15
FIGURE 10
1
STEP 10:
3
• Set the HEIGHT ADJUSTMENT BAR (3) across the UPRIGHT FRAME (1) as shown in FIGURE 10, for performing INCLINE,
or MILITARY PRESSES. When performing DIPS, use the HEIGHT ADJUSTMENT BAR (3) to hold the BACK PAD forward
as shown in the WORKOUT MANUAL.
• Follow the WORKOUT MANUAL for the correct way to use this product.
THIS CONCLUDES THE ASSEMBLY OF THE 807 BODYSYSTEM WORKOUT CENTER

MAINTENANCE
MODEL #________________________
SERIAL #_________________________
DATE OF PURCHASE: _____________
DEALERS NAME: _________________
DEALERS PHONE #_______________
16
* We recommend cleaning your product (pads and frame) on a regular basis, using warm soapy
water. Touch-up paint can be purchased from your ParaBody customer service representative
at [phone].
* Inspect equipment daily. Tighten all loose connections are replace worn parts immediately.
Failure to do so may result in serious injury
ThankyouforpurchasingtheParaBody807Gym System.
Please note:
* PLEASE RECORD THE INFORMATION REQUESTED BELOW. IN THE EVENT
YOU MAY NEED SERVICE YOU WILLBEASKED FOR THIS INFORMATION.
REMEMBER TO FILL OUT YOUR WARRANTY REGISTRATION CARD AND
MAIL BACK.

17
NOTES:
LIMITED WARRANTY
ParaBodyextendsthefollowingLIMITED WARRANTYto the original owner of the ParaBody products.The Warrantyterms applyto IN HOMEUSE ONLY.
1. LIMITEDWARRANTYON FRAMEAND WELDS. Ifthe frameof theParaBody productor aweld shouldcrack or break, it willbe repaired
or replaced by ParaBody. Terms: Lifetime – for so long as the Customer owns the ParaBody product.
2. LIMITED WARRANTYON PARTS. Ifthe followingpartsaredefective inmaterial orworkmanship, ParaBody willsupply replacement parts:
all bolts, nuts, washers, bearings, bushings, pulleys, thumbscrews, collars, cable retaining clips, adjustable pre-stretch slides, roller pad
shafts, allen head bolts, weight selector pin, weight stack shaft, set screws, protector caps, adjustment chain, cotter pin, plunger, spring
and knob. Terms: Lifetime – for so long as the Customer owns the ParaBody product.
3. LIMITED WARRANTY ON CABLES AND UPHOLSTERY. If the coated cables or upholstery are defective in material or workmanship,
ParaBody will repair or replace them, at its option. Terms: Three (3) years.
4. CONDITIONSAND EXCEPTIONS. Any product misuse, abuse or alteration, any attempt to repair by a person other than an authorized
ParaBody Service Center, any improper assembly, accident, or any other condition resulting from occurrences beyond the control of
ParaBody will void this Limited Warranty.
5. REPLACEMENTAND REPAIR EXPENSES. ParaBody will provide only replacement parts or repair under this warranty. The Owner is
responsiblefor allother costs. Suchcosts mayinclude, butare notlimited to: a.labor chargesfor service,removal, repairor reinstallation
ofthe ParaBody productor anycomponentpart; b.shipping, delivery,handling andadministrativecharges forreturning partstoParaBody;
and c. all necessary or incidental costs related to installation of the replacement parts.
6. SHIPPING. Ifshippingby theOwners isdeemed necessary(in solediscretion ofParaBody), partsshould beshipped intheir originalcarton
orequivalent packaging,fully insuredwith shippingcharges prepaid. ParaBodywill notassume anyresponsibility forany loss or damage
incurredin shipping.
7. CLAIMPROCEDURES. If service on your ParaBodyproduct isrequired duringthe warranty period, please contactour CustomerService
Departmentat1-800-328-9714for instructionsregardingreturningor replacingparts. Pleasehaveavailable the followinginformation: (i) the
dealer’s name; (ii) the date of purchase; (iii) the serial # (s) of your product (the serial number location is called out on the final assembly
drawingincluded with yourassembly instruction);(iv) a description of thenature of the problem.
8. OWNER’S RIGHT. This LimitedWarrantygivesyouspecific legalrights. You mayalso haveotherrights, whichvarydepending onlocal law.
9. LIMITATION OF IMPLIED WARRANTIES. All implied warranties, except to the extent prohibited by applicable law, shall have no greater
duration than the warranty period set forth above. There are no warranties which extend beyond the description inthis Limited Warranty.
Because local laws do not allow limitations on how long an implied warranty lasts, the above limitations may not apply to you.
10. DISCLAIMER. No other express warrantyhas beenmade or willbe madeon behalf of ParaBody withrespect toany ParaBody productor
the operation, repair or replacement of any ParaBody product. ParaBody shall not be responsible for injury, loss of use of the ParaBody
product,inconvenience, lossor damage topersonal property, whether director indirect,and incidentalor consequential damages,so the
above limitation or exclusion may not apply to you.

INTERNATIONALOFFICES
LifeFitnessAtlanticBV
AtlanticHeadquarters
Bijdorpplein 25-31
2992LBBarendrecht
The Netherlands
Phone: [phone]
Fax: [phone]
Life Fitness Japan
8/F, Nippon Brunswick Building
5-27-7Sendagaya
Shibuya-Ku, Tokyo 151-0051
Japan
Phone: [phone]
Fax:[phone]
Life Fitness (UK) Ltd.
QueenAdelaide
Ely,Cambs CB7 4UB
United Kingdom
Phone CSS: [phone]
Fax CSS: [phone]
Life Fitness Benelux N.V.
Bijdorpplein 25-31
2992LBBarendrecht
The Netherlands
Phone: [phone]
Fax: [phone]
LIFE FITNESS CONSUMER DIVISION
14150 Sunfish Lake Blvd. Ramsey Minnesota, 55303 U.S.A.
Tel: [phone] Fax: [phone]
800.328.9714 (Toll-free within the U.S. and Canada)
www.parabody.com
18
LifeFitnessEUROPEGmbH
Siemensstrasse 3
85716Unterschleissheim
Germany
Phone: [phone]
Fax: [phone]
Life Fitness Italia S.R.L.
Via Elvas 92
39042Bressanone
Italy
Phone: [phone]
Fax: [phone]
Life FitnessAsia Pacific Limited
Room 2610, MiramarTower
132 Nathan Road,Tsimshatsui
Kowloon, Hong Kong
Phone: [phone]
Fax: [phone]
Life Fitness Do Brazil
Al. Rio Negro, 433-Predio 2-Sala 2
3ºandar (Confab)
Aplhaville-Barueri-Sao Paulo
CEP: 06454-904
Brazil
Phone:[phone]
Fax:[phone]