ParaBody 425 User manual

SeriousSteel
425 ~~9~ HOMEGYM
ASSEMBLY INSTRUCTIONS
PART#6658301 1 11/18/96

! ! ! ATTENTION! ! !
UNL ESS 0 THER WISE SHO WN, ALL
CONNECTIONS WILL CONSIST OF ONE
(1) BOLT, TWO C) WASHERS.
(1) LOCKNUT. ONE
BOLT WASHER~ CKNUT
NOTE: BOLT LENGTH IS MEASUREDFROM THE UNDERSIDE OF THE HEAD OF THE BOLT.
....[//ii/i/I
BOLT LENGTH
BOLT LENGTH RULER:
1/2
I
I I I
1/2 ~ 1/2 I 1/2 [ 1/2 [ 1/2 [

KEY
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2
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21
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4O
41
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46
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PART# DESCRIPTION
6571603 PRESSBASEWHT
6530603 PRESS ARMWHT
6529303 PRESSBACK SUPPORTWHT
6529003 CALF/LOW ROWWHT
6532303 TOP BOOMWHT
6275302 LATBARBLK
6531703 BASE WHT
6522903 PRESSSUPPORTTUBEWHT
6529702 ~PECCAMBLK
6530203 PULLEY BRACKETWHT
6530303 MIDDLE UPRIGHTWHT
6534602 PRESSADJTUBEBLK
6522803 REAR UPRIGHTWHT
6528802 PRESSSEATADJBLK
6529803 PRESSLEVERWHT
6501302 SWIVELPLLYBRKTBLK
6531203 RECEIVING TUBEWHT
6527503 BEARING HOUSINGWHT
6532803 PECARMLEFT WHT
6~32903 PECARMRIGHTWHT
6527402 PECSEATBLK
6530003 FRONT UPRIGHTWHT
6528503 LEG CURL/EXTWHT
6216703 ITUBE1-3/4 SQ14GAX 5 BLK
6375903 TUBE 1.25SQ 11GAX4-7/8BLK
6013703 PLATE 1/4X2X5-1/4BLK
6523401 GUIDE ROD3/40DX72-3/8
6352302 D-RINGBLK
6176201 ROLLERPAD 21DX40DX12
6194601 ROLLER PAD 3/41DX40DX7
6654702
6654302 PADSTCH12 X 9-1/2 T BLK PADSTCH33-1/2 X 9-1/2 BLK
6697402 PADSTCH15-1/2X 10-1/2BLK
6535501 WHEEL3/8 ID X 3 OD
6485302 TUBE3/40D 14GAX 15-3/4BLK
6658301 ASSYINST 425101
6570501 SHROUDASSY425301
6646801 SHROUDASSYPARABODYLOGO
3108002 CUSHIONWEIGHTSTACK3/41D
3108901 WASHERPLASTIC20DX.7551D
3116001 BUMPERRUBBER1-1/4SQ
3118401 CAP VINYL 7/161DX4
3118701 PULLEYDELRINX2
3201104 BOLT NYLON3/8-16X2BLK
6140701 GLIDE 1 X 1
6145801 KNOB 3PRONG3/8-16X3/4
6177001 STRIPNON-SKID2-I/2X5-1/2
6271801 CORDELASTIC 3/16X72
6412001 SPRINGPIN 3/SDIA
6416601 GLIDE 1-1/2X3/4UHMWPEQTY8
6466901 SPRINGPIN 1/2DIA
6484101 CAP MUSHROOM9/160D
3103801 LINK SNAP5/16DIA
3105401 STARLOCK3/4
3201501 SNAPOPENSWIVEL
6075906 CHAIN12 LINK
6166701 BRKTL2-7/8X 1 X 1
6214401 PIN WEIGHTSTACKSELECTOR
425Parts List
I QTY KEY PART # DESCRIPTION
1 59 6218401 BRKTPULLEY31/2X I BLKZN
1 60 6321201 LEVER CONTROL
1 61 6427101 CLEVIS KEYHOLE
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
1
2
6
1
1
2
2
3
1
1
1
2
2
1
1
3
62 6533501 BRKTL2-3/8X 1 X 1
63 3102502 WASHERFLAT 1/21D
64 3102602 WASHERLOCK1/21D
65 3102910 BOLT HHG21/2-13X3
66 3102917 BOLT HHG21/2-13X4
67 3102918 BOLT HHG2 1/2-13X3-1/4
68 3102943 BOLT HHG2 1/2-13X3-1/2
69 3102501 WASHERFLAT 3/81D
70 3102601 WASHERLOCK3/81D
71 3102902 BOLT HHG23/8-16X2-1/4
72 3102903 BOLT HHG23/8-16X2-1/2
73 3102904 BOLT HHG23/8-16X3
74 3102909 BOLT HHG23/8-16X 1
75 3102922 BOLT HHG23/8-16X2-3/4
76 3102933 BOLT HHG23/8-16X2
77 3102941 BOLT HHG23/8-16X 1-1/2
78 3202401 CAPSCREWBTN HEAD3/8-16X 1
79 3102503 WASHERFLAT 3/41D
80 3102506 WASHERFLAT 1/41D
81 3102710 NUTHEXI/4-28
82 3106803 SETSCREWCPTS/16-18X3/8
83 3117901 RETAININGRING"E"
84 3119101 CAPJOINT CONNECTOR3/8
85 3119201 SCREWPHMS8-32X3/16
86 3119401 WASHERLOCKINT TOOTH.#8
87 6535301 CAP NUT 1/4DIASTUD
88 6535401 ADHESIVECLIP
89 3102701 NUT HEX3/8-16
90 3102801 NUT NYLOCK1/2-13
91 3102802 NUT NYLOCK3/8-16
92 3102804 NUT NYLOCK1/2-13 LOWHT
93 3104901 BEARINGFLG3/41DX 1 OD
94 6019701 BEARINGTHR3/41DX 1-3/40D
95 6020601 BEARINGFLG 1/21DXS/80D
96 6122704 SPACER3/81D XS/8ODX1/4
97 6480301 SPACERFLANGE3/81D XS/80D
98 6535001 SHAFT THREADED3/8-16X4-1/2
99 3116101 PULLEY4-1/20DX3/81DX1
100 3116201 PULLEY3-1/20DX3/81DX 1
101 6189501 LABEL WEIGHTSTACK1-25
2 102 6202601 iSHAFT 3/4DIAX 10-1/4
4103 6223001HEADPLATE3/4
2104 6266001 SHAFTSELECT3/4DIA 15 HOLE
2 105 6214501 WEIGHTPLATE
3 106 6375801 STRAP ABCRUNCH
5 107 6382301 PLATEBUSHING1OCT
4 108’ 6389701 BAR LOWROWCHROME
1 109
6 110
4 111
2 112
3 113
1 114
1 115
1
6409101 STRAP ANKLESTANDARD
6535601 CABLEASSY BE-BE77-5/8
6535801 CABLEASSY T-NSSE66-1/4
6535901 CABLEASSY SB-NBSE153
iCABLEASSY SB-NBSE92-3/8 6536001
6569001 iCABLEASSYSB-L 103-1/4
6568901 CABLEASSYWS-T66
4
QT~
1
1~
3 ~
7 ~
32~
2
4
2
5
6
57
9
3
1
18
1
10
7
1
8
2
3
4
2
1
2
2
2
2
1
3
12
32
3
6
2
14
2
10
1
2
16
1
1
1
1
15
1
3
1
1
1
1
1
1
1
1

425 AssemblyInstructions
13/8 X
t/2" LD~/HE’.[15HTNUT
Step 1
A. Insert two 1/2 IN. FLANGEBEARINGS(9.5) into the SWIVEL PULLEYBRACKET(16) os shown
drawing.
B. Assemble the SWIVEL PULLEY BRACKET(16) to the PRESSBASE (1) as shown on drowing, using
1/2 X 4 IN. BOLT (66), two 1/2 IN. WASHERS(63), and one 1/2 IN. LOCK NUT (90). (TIGHTEN
CONNECTIONENOUGHTO REMO~ETHE PLAY, YET ALLOWINGTHE SWIVEL BRACKETTO ROTATE FREELY.)
C. SECURELYessemble one 3-1/2 X 1 IN. PULLEY (100) to the SWIVEL PULLEY BRACKET(16) as shown
on drawing, using one 3/8 X 2 IN. BOLT (76), two 3/8 IN. WASHERS(69), and one 3/8 IN.
NUT(91).
D. SECURELYessemble one 3-1/2 X 1 IN. PULLEY(100) to the rear vertical fiat of the PRESS
BASE (1) as shown on drawing, using one 3/8 X 2 IN. BOLT (76), one 2-3/8 IN. CABLE RETAINING
CLIP (62), one .3/8 IN. WASHER(69), .and one 3/8 IN. LOCKNUT(91).
E. Attach two 5-1/2 X 2-1/2 IN. NON SKID STRIPS (47) fo the LOWROW/CALFRAISE
approximately where shown on drawing.
F. SECURELYassemble the LOWROW/CALFRAISE (4) |o the PRESSBASE (1 using two 1/2.
X :5 IN. BOLTS(65), one 1/2 IN. LOCKWASHER(64), three 1/2 IN. WASHERS(65),
1/2 IN. LOWHEIGHT LOCK NUT (92).
5 6
2 I I I , ] , I , ] I I I L I ,,I1 l I I I
i i I I I I
end one

318 X 2-3/4"~
112X 3-t12"
1 / /
I / /
I / /
I/ //
// /
/
/
3/8 X 2"
S|ep 2
A. SECURELYassemble one 3-1/2 X 1 IN. PULLEY (100) to the PRESS LEVER (15) as shown
drawing, using one 5/8 X 2-5/4 IN. BOLT (75), fwo 5/8 IN. FLANGESPACERS(97), and one 5/8
LOCKNUT (91).
B. SECURELYassemble one 4-1/2 X 1 IN. PULLEY (99) fo the HORIZONTALFLAT of ~he
PRESSBASE (1) using one 5/8 X 2 IN. BOLT (76), one 2-7/8 IN. CABLE RETAINING CLIP (57),
one 5/8 IN. WASHER(69), and one 5/B IN. LOCKNUT (91).
C. Aflach two 1 X 1 IN. GUIDES(45) to fhe UNDERSIDEof fhe PRESSLEVER(15), as shown.
D. Inserf two 1/2 IN. FLANGEBEARINGS(95) into fhe PRESSLEVER(15) as shown on drawing.
E. Assemble the PRESSLEVER (15) to the PRESS BASE (1) us shown on drawing, using one 1/2
5-1/2 IN. BOLT (68), two 1/2 IN. WASHERS(65), and one 1/2 IN. LOCK NUT (90). (TIGHTEN
CONNECTIONENOUGHTO REMOVETHE PLAY, YET ALLOWINGTHE PRESS LEVER TO ROTATEFREELY.
F. Inserf fwo 1/2 IN. FLANGEBEARINGS(95) in|o the PRESSSUPPORTTUBE (8) as shown.
G. Assemble the PRESS SUPPORTTUBE (8) fo the PRESSBASE(1) as shown on drawing, using
one 1/2 X 5-1//2 IN. BOLT (68), fwo 1/2 IN. WASHERS(65), and one 1/2 IN. LOCKNUT (90).
(TIGHTEN THE CONNECTIONENOUGHTO REMOVETHE PLAY, YET ALLOWINGTHE PRESS SUPPORT
TUBE TO ROTATEFREELY). 6

o
Step 3
A. SECURELYassemble one :5-1/2 × 1 IN. PULLEY(100) fo fhe fr’onf flat of -~he BASE(7) as shown
on drawing, using one 3/a × 2 IN. BOLT (76), one 2-3/a IN. CABLE RETAINING CLIP (162), one
5/8 IN. WASHER(69), and one 5/8 IN. LOCK NUT (91).
B. SECURELYassemble two 5-1/2 X 1 IN. PULLEYS(100) fo the middle flat of the BASE (7) using
one :5/8 X 4-1/2 IN. THREADEDSTUD(9B), two 2-:5/8 IN. CABLERETAINING CLIPS (62),
two 5/8 IN. HEX NUTS (89). DO NOT USE LOCK NUTS.
C. SECURELYassemble one 3-I/2 X 1 IN. PULLEY (100) to the rear flat of the BASE (7) using
5/B X 2-1/2 IN. BOLT (72), one 2-3/8 IN. CABLE RETAINING CLIP (62), one 3/B IN. WASHER(69),
and_one 3/8 IN. HEX NUT (89). DO NOT USE A LOCK NUT.
D. LOOSELYassemble the REAR UPRIGHT(13) to the BASE (7) as shown on drawing, using
1/2 X :5-1/4 IN. BOLTS (67), four 1/2 IN. WASHERS(63), and two 1/2 IN. LOCKNUTS (90).
1/2 I’I 1/2 III’i
56
4I i i I L! I
1I I ! II ~ I ~ 7

* ALLCONNECTIONSUSE5/8 × 5 IN. BOLTS
Sfep 4
LOOSELYassemble fhe FRONT(22)and MIDDLE UPRIGHTS (11) fo fhe BASE (7) using
5/8 X 5 IN. BOLTS(75), eight 5/8 IN. WASHERS(69), c~nd four 5/8 IN. LOCKNUTS(91).

3/8 X 3",
Step 5
A. LOOSELYassemble fhe PRESSBASE (1) to the REAR (15) AND MIDDLE UPRIOHTS(11),using
four 5/8 X 5 IN. BOLTS (75), eight 5/B IN. WASHERS(69), and four 5/8 IN. LOCK NLTS (91).
B. LOOSELYassemble fhe PRESSBASE(1) to the BASE (7) using two 1/2 X 5-1/4 IN. BOLTS (67),
four 1/2 IN. WASHERS(65), ~nd two 1/2 IN. LOCK NUTS(90).
3456
9

Step 6
LOOSELYassemble one 3-1/2 X 1 IN. PULLEY (100), and one 4-1/2 X 1 IN. PULLEY (99) to
inside of fhe TOP BOOM(5), using one 5/8 X 2-3/4 IN. BOLT (75), one 3/8 X 2-1/4 IN. BOLT (71),
fwo ,5/8 IN. FLANGESPACERS(97), fwo 3/8 IN. WASHERS(69), and fwo 3/8 IN. LOCKNUTS(91).
3/8 X 2-314"
Step 7
LOOSELYassemble two 3-1,/2 X 1 IN. PULLEYS(100) to the inside of the TOP BOOM(5), using
two 3/8 X 2-3/4 IN. BOLT (75), four. 3/8 IN. FLANGESPACERS(97), and two 3/8 IN. LOCKNUTS(91).
10

iI~ x 3"
318× 3"~
S~ep 8
LOOSELY ossemble the TOP BOOM (5) fo fhe fop of ,he MIDDLE (I I) ond FRONT (22) UPRIGHTS
using four 3/8 X 3 IN. BOLTS(73), eight 3/8 IN. WASHERS(69), ond four :5/8 IN LOCI< NUTS(91).
LOOSELY ossemble fhe TOP BOOM(5) to the fop of the REAR(13) UPRIGHT using fwo 1/2 x 3
BOLTS (65), fwo 1/2 IN. WASHERS(63), one 1/2 IN. LOCK WASHER(64), one 1/2 IN LOCKNUT
end one 1/’2 IN. LOWHEIGHT LOCKNUT~’92).
112 I112 Iil~ II12 I i12I I12 I
6
4I i ~ ~
I,,,I,,,I I I I 11

3/8X i"
Siep 9
A. Inserf the GUIDE RODS(27) into ihe BASE (7) os shown on drawing. (NOTE: LUBRICATE
GUIDE RODSWITH A SILICON OR TEFLONSPRAY THAT IS AVAILABLE AT MOSTHARDWARESTORES).
NOTE:THE TWO WEIGHT STACK SPACERS (25), AND THE TWO ,3/4 IN. WASHERS (79) IN STEP B
TO BE USED WHEN ASSEMBLING A 150 LB, STACK. IF ASSEMBLING A 200 LB. STACK AT THIS TIME
PLEASE DISCARD THESE ITEMS.
B. Slide fwo WEIGHT STACK SPACERS(25), fwo 3/4 IN. WASHERS(79), and ~wo WEIGHT STACK
CUSHIONS(39) (RADIUS EDGEFACING UP) (IN THAT ORDER) down over ihe GUIDE RODS
NOTE:THE WEIGHT STACK SHAFT (104) IN STEP C IS TO BE USED WHENASSEMBLINGA 150 LB. STACK,
IF ASSEMBLING A 200 LB. STACK AT THIS TIME PLEASE DISCARD THIS ITEM AND REPLACE
WITH THE WEIGHT STACK SHAFT USED IN THE (50 LB. ADD-ON KIT
(CONTINUED ON NEXT PAGE)
1.2

(CONTINUEDFROMPAGE12..)
C. SECURELYassemble the WEIGHTSTACK SHAFT(104) fo the HEAD PLATE (105) as shown on drawing,
using one 5/B X 1 IN. BUTTONHEAD CAP SCREW(78) and one 5/8 IN. BLACK LOCK WASHER(77).
D. Shop two WEIGHTPLATE BUSHINGS(107) each, into fifteen WEIGHTPLATES(105) as shown.
ASSEMBLINGA 200 LB. STACK AT THIS TIME, SNAP TWOWEIGHT PLATE BUSHINGS (107)
EACH INTO THE REMAINING FIVE WEIGHTPLATES (105)).
E. USINGEXTREMECAREslide all fifteen (or twenty) WEIGHTPLATES(105) down over the OUIDE
RODS(27) onto the WEIGHT STACK CUSHIONS(59) as shown on drawing. (MAKE SURE THAT
KEY HOLES OF THE WEIGHT PLATES ARE ALL FACING THE SAMEWAY)
F. Slide the HEADPLATE ASSEMBLYdown over the GUIDE RODS(27) onto the WEIGHTSTACK as shown
on drawing.
G. Swing the OUIDE RODS(27) under the TOP BOOM(5) as shown on drawing, and hold in place with
NYLONBOLTS (44).
G. Attach the WEIGHTSTACKLABELS (101) to the WEIGHTSTACK as shown on drawing. Also insert the
WEIGHTSTACKSELECTORPIN (58) into the first WEIGHTPLATE (105) of the WEIGHTSTACK.
Step1 0
SECURELYassemble one .5/8 IN. SPRING PIN
ASSEMBLY(49) to the SPRINGPIN HOUSING,
of the FRONTUPRIGHT(22) us shown.
(!!! IMPORTANT!!! TIGHTEN THE NUT OF
THE SPRING PIN ASSEMBLYSECURELY)
B. Attach one THUMBSCREW(46) fo the
FRONTUPRIGHT (22) as shown on drawing.
Assemble two ROLLERPADS(50) fo the
FRONT UPRIGHT (22) using one ROLLER PAD
SHAFT (35), and two 9/16 MUSHROOM
CAPS(52).
1/2 i 1/2 I 1/2 I 1/2 I 1/2 I I
1 2 345 6
, I I I I I I ! I I 13

S~ep1 1
A. Pre-ossemble the PECSEAT(21), using the following steps:
~ SECURELYossemble one of the BACK/SEAT PADS(.55) fo the PEC SEAT (21), using two
X 5 IN. BOLTS(75), two 5/8 IN. LOCK WASHERS(70), and two 5/8 iN. WASHERS(69).
~Assemble two ROLLERPADS (50) fo the PEC SEAT (21) as shown on draw;ng, using one ROLLER
PAD SHAFT (55), and two 9/16 MUSHROOMCAPS
B. Attach eight PARAGLIDESTRIPS (50) to the FRONTUPRIGHT(22) using the following steps:
*Thoroughly clean all surfaces where the PARAGLIDESTRIPS (50) are to be attached.
~Remove the PARAGLIDESTRIPS from the paper backing and firmly apply them to surfaces.
C. Pull beck the SPRINGPIN (49) on the FRONTUPRIGHT(22) and insert the PECSEAT (21) down
desired height. Release the SPRINGPIN (49) and allow if to engage into the adiusfment holes. Use
the THUMBSCREW(46) to tighten the PEC SEAT (21) in place.
Attach eight PARAGLIDESTRIPS (50) to the ADJUSTABLEROLLERPAD SLEEVE(24) as shown,
and using the following steps:
¯ Thoroughly clean all surfaces where the PARAGLIDESTRIPS are to be attached.
¯ Remove the PARAGLIDESTRIPS (50) from the paper backing and firmly apply them to surfaces.
t4

~i/e"LO~/HEIGHTNUT
,, // @-__
.... "
II ,’ ’,
2 IN, SQ, END CAP~
Step 12
A. Assemble the LEG CURL/EXTENSIONARM(25) to the FRONTUPRIGHT(22) using the follow;ng steps:
~lnsert two 1/2 IN. FLANGEBEARINGS(95) to the FRONTUPRIGHT(22) es shown on drewing.
~Assemble the LEG CURL/EXTENSIONARM(25) to the FRONTUPRIGHT(22) r~s shown on drawing, using
one 1/2 X .5-1/4 IN. BOLT (67), two 1/2 IN. WASHERS(6.5) , and one 1/2 IN. LOWHEIGHT
NUT (92). TIGHTEN THE CONNECTIONENOUGHTO REMOVETHE PLAY, YET ALLOWING THE LEG CURL
ROTATEFREELY.)
~Aff(~ch one 1-1/4 IN. SQ. RUBBERBUMPER(41) to the FRONTUPRIGHT(22) where the LEG
EXTENSIONARM(25) makes contact.
B. SECURELYAssemble one .5/8 IN. SPRING PIN (49) to the SPRING PiN HOUSING, of the LEG CURL/
EXTENSIONARM(25) (!!! IMPORTANT!!! TIGHTEN THE NUT OF THE SPRINGPIN ASSEMBLY!!!)
C.. Remove the ~ IN. SQ. END CAP from the bottom of the LEG CURL/EXTENSIONARN (25), 3ull back
: the SPRINGPIN (49), and Insert the ADJUSTABLEROLLERPAD SLEEVE(24) es shown. Release
SPRINGPIN (49) into one of the adiusfment holes, and reinsert the 2 IN. SQ. ENDCAP.
D. Assemble the two ROLLERPADS(50) to the LEG CURL/EXTENSIONARM(2.5) as shown on drawing Using
one ROLLER PAD SHAFT (55), two PLASTIC WASHERS(40), Grid two 9/16 MUSHROOMCAPS (52).
SURE THAT THE ROLLER PAD SHAFT (55) IS INSERTED THROUGHLARGE HOLE ON THE ROLLER PAD SLEEVE.)
PUSH/PULL CABLE
Step 13
Inser! the PUSH/PULLCABLEthrough the
bottom of the PRESSARM(2) up to the
CONTROLLEVER (60) as shown, cmd hold
piece with one E-RING (83).
SECURELYassemble the PUSH/PULL CABLE
to the CONTROLLEVER (60) os shown,
using one 5/8 IN. JOINT CONNECTORCAP (84),
one #8 INT. TOOTHLOCI< WASHER(86),
end one 8-52 X 5/16 IN. SCREVl (85).
Slide one 4 IN. VINYL SLEEVE(42_) over the
CONTROLLEVER (60). Then SECURELYassemble
the CONTROLLEVER (60) fo the TAB on the
PRESSARM(2) as shown, using one 5/8 IN.
JOINT CONNECTORCAP (84), one #8 INT.
TOOTHLOCK WASHER(86), end one 8-52
S/16 ~N. SCREW(SS)
I1/2 I1/2 I
5 64I | I I I_1 II ! i

\
/
\/
\
/
\/
\
Sfep 1 4
A. Affach four PARAGLIDESTRIPS /50) inside fhe end of fhe RECEIVINGTUBE(17), and four
PARAGLIDESTRIPS (50) outside the end of |he PRESSADJUSTMENTTUBE I12) using
following steps:
*Thoroughly clean all surfaces where the PARAGLIDESTRIPS (50 / are to be aftached.
*Remove the PARAGLIDESTRIPS (50) from the paper backing and firmly apply them to all shown
surfaces.
B. Carefully slide the PRESSADJUSTMENTTUBE (12) into the RECEIVING TUBE (17). (MAKE SURE
SPRING PIN BARREL ON THE RECEIVING TUBE (17) IS ON THE SAMESIDE AS THE HOLES
IN THE PRESS ADJUSTMENTTUBE)
C. Insert two 1/2 IN. FLANGEBEARINGS(95) into the PRESSLEVER(15) as shown on drawingZ
D. Assemble the PRESSADJUSTMENTTUBE (12) to the PRESSLEVER (15) as shown on drawing, using
1/2 X 4 IN. BOLT (66), fwo 1//2 IN. WASHERS(65), and one 1/2 IN; LOCKNUT (90).
(TIGHTEN THE CONNECTIONENOUGHTO REMOVETHE PLAY, YET ALLOWINGTHE RECEIVING
TUBE (17) TO ROTATEFREELY)
16

S]ep 1 5
A.
B.
@’~"-/2 X 3-1/2"
/p"~ H/-’-P ~’L"~
IMPORTANT
DONOTOVERTIGHTEN1 IN. NUTS,
//
Insert two 3/4 IN. FLANGEBEARINGS(9.3) into the PRESSARM(2) as shown on the drawing.
Hold the PRESSARM(2) between the REARand MIDDLE UPRIGHTSas shown in on drawling, and slide the
10-1/4 IN. AXLE (102) through the MIDDLE UPRIGHT, the PRESSARM, and through the COLLARon the
REARUPRIGHT. To SECUREthe AXLE (102) in place, insert two 5/16 X 3/8 IN. SET SCREWS(82),
the COLLARSon the UPRIGHTSand tighten if down onto the AXLE (102).
C. Insert two 1/2 IN. FLANGEBEARINGS(95) into the PRESSARM(2) as shown on drawing.
D. Assemble the RECEIVING TUBE (12) fo the PRESSARM.(2) as shown on drawing, using one 1/2
5-1/2 IN. BOLT (68), two 1/2 IN. WASHERS(65), and one 1/2 IN. LOCK NUT (90). (TIGHTEN
CONNECTIONENOUGHTO REMOVETHE PLAY, YET ALLOWINGTHE PRESS ARM (2) TO ROTATE FREELY)
E. Assemble lhe PUSH/PULL CABLE fo the SPRING PIN HOUSING end fo the L-BRACKET on
RECEIVINGTUBE(12) es shown, using ~he following steps:
*Thread the first 1/4-28 IN. NUT(81) to the bottom of the threaded end of the CABLE. Allow the
other 1/4-28 IN. NUT (81) fo hang loose on the exposed CABLEuntil the SPRINGPIN ASSEMBLY
attached.
*Securely assemble the SPRING PIN ASSEMBLYfo the SPRING PIN BARREL. (~ IMPORTANT
HI TIGHTEN THE NUT OF THE SPRING PIN ASSEMBLYSECURELY)
*Swing the PRESSARM (2) up until the SPRING PIN of the PUSH/PULL CABLE engages in one
the adjustment holes.
~Thread the second 1/4-28 IN. NUT(81) onto the threaded end of ]he CABLE, and cinch the fwo
1/4-28 IN. NUTS(81).around the fla].
~Use the extra thread on Che end of ]he CABLEto adjust out slack. ( ~H DO NOTADJUSTOUTTO
FAR ~H ALWAYSALLOWSPRING PIN ASSEMBLYTO FULLY ENGAGE)
~AHach one ADHESIVECLIP (88) fo the RECEIVING TUBE (12) and snap ~he CABLE
0I1I2I~I I , I I I I
, I I i , I I ! I I II I , I I I 17

Sfep 1 ~
A. SECURELY~igh~r~ all loose frome connections madefo ~hfs palnf. ~H~I~PORTANT.!~ TOASSURE
PROPER FUNCTION OF THE 4~5, THE LOOSE FRAME CO~C~ON5 MU~T B~
TIGHTENEDiN ~F~EFOLLOWINGORDER)Tigh.ien~h~:
*REAR UPRIGHT(15) ~ fhe BASE (7) and ¢o ~he TOP
~PRESSBASE (~) ]o ]h~ REAR (15) and MIDDLEUPRIGHTS(11).
~PRESSBASE (I))~ lh~ gAgE (7).
*~IDDLEUPRIGHT(11) ~ ]he BASE (7) and Io ]he lOP BOD~
*FRONTUPRIGHT(ZZ)Io ]h~ BASE(7).
NO~E: DO NOT ~I~HTEN THE FRONT UPRI~HT ?O THE TOP BOOM A~ ~HI~
B, SECURELYassemble]he o~herBACK/SEATPAD (55) to the FRON] U~EIG~I(ZZ] as shown,using
]wo 5/B X ~ ~N~ BOLTS (7~), ~wo 5/g l~. LOCK ~ASHERS(70), and fwo 3/B IN. WASHERS

Step1 7
A. Assemble three 2 IN. PULLEYS(43) to the L-HOOKSon the TOP BOOM(5), us shown, and SECURE
piece with two 1/4 IN. CAPNUTS(87).
1/2 I 1/2 I1/2
2I
1 ~ I I I
Step1 8
A. SECURELYassemble the BEARING HOUSING(18)
and the CENTERPULLEY BRACKET(10) fo the
FRONTUPRIGHT(22) as shown oq drawing, using
two 1,/2 X 3-1/2 IN. BOLTS(68) , four 1/2 IN.
WASHERS(63), and two 1/2 IN. LOCK NUTS (90).
(THE CONNECTORPLATES ON THE
BEARING HOUSING AND THE CENTER
PULLEY BRACKETHAVE SLOTTEr) HOLES,
SHIFT THE BEARING HOUSING DOWNAND
THE CENTER PULLEY BRACKET UP AS
FAR AS POSSIBLE)
B. Attach two 1 X t IN. GUIDES(4i5) to the
ANGLEon the BEARINGHOUSING(18).
I I

Step 1 9
A. LOOSELYassemble two 3-1/2 X 1 IN. PULLEYS (100) and
two 2-3/8 IN. CABLERETAINING CLIPS (62) to the
CENTERPULLEYBRACKET(10) using two .5/8 X 2 IN.
BOLTS (76), two 3/8 IN. WASHERS(69), and two 5/8
LOCKNUTS (91).
(NOTE: THIS CONNECTIONWILL BE TIGHTENEDAFTER
THE CABLE HAS BEEN ROUTED)
I
I
Step 20
A. Assemble two 3/4 IN. THRUSTWASHERS(94) and
two PEC CAMS(9) fo the LEFT (19) and RIGHT
PEC ARMS, as shown on drawing.
B. Insert four ,5/4 IN. FLANGEBEARINOS(93) into
the BUSHINGSof the BEARINGHOUSING(18).
Insert the LEFT (19) and RIOHT (20) PEC DEC
through the 3/4 IN. FLANGEBEARINGS(95) in the
BEARINGHOUSINO(18) on ~heir respective sides
us shown on drawing, end SECUREthem in place
with two 3/4 I.D. STAR LOCKCOLLARS(54).
Slide two 4 X 12 ROLLERPADS(29) onto the
LEFT (19) and RIGHT PECDEC ARMS(20), until
ROLLERPAD(29) is FLUSHwith the bottom
~he ARMS.
(NOTE: IF A LUBRICANTIS REQUIRED,
COATTHE INSIDE OF THE ROLLERPAD
WITH RUBBING ALCOHOLOR WATER.
ALSO, ROTATINGTHE PAD WHILE PUSHING
UP WILL HELP TO EASE ASSEMBLY)
SECURELYassemble two 3/8 IN, SPRINGPIN
ASSEMBLIES(49) to the SPRINGPIN BARRELS,
of the PEC CAMS.
(!!! IMPORTANT!!} TIGHTEN THE NUT OF THE
SPRING PIN ASSEMBLYSECURELY)
Go
20

L
~3/8X 3"
Step 21
A. Pre-assemble the PRESSBACKSUPPORT(5) using the following steps:
*Att(]ch eight PARAOLIDESTRIPS (50) to the PRESSBACKSUPPORT(5) using the following steps:
*Thoroughly clean all surfaces where the PARAGLIDE~;TRIPS (50) ore "~o be attached.
*Remove the PARAGLIDESTRIPS from the paper backing and firmly apply them fo the surfaces.
*SECURELYassemble one 5/8 IN. SPRING PIN ASSEMBLY(49) to the SPRING PIN HOUSING,
the PRESS BACK SUPPORT(5) as shown. (!!! IMPORTANT !!! TIGHTEN THE NUT OF THE SPRING
ASSEMBLYSECURELY.)
*SECURELYassemble two 5 IN. WHEELS(54) ~o the PRESSBACK SUPPORT(S) as shown on drawing,
using two 5/8 X 2-5/4 IN. BOLTS (75), two 5/8 IN. WASHERS(69), and two 5/8 X 1/4
SPACERS(96). (IF THE WHEELSDO NOT ROTATEFREELY AFTER THE BOLTS ARE TIGHT,
REMOVEWASHERS.)
B. SECURELYassemble the SEAT PAD (.51) to the ADJUSTABLEPRESSSEAT (14) us shown, using
3/8 X 2-3/4 IN. BOLTS (75), two 3/8 IN. LOCKWASHERS(70), and ~wo 3/8 IN. WASHERS(69).
C. Pull buck the SPRING PIN (49) on the PRESSBACKSUPPORT(3) and slide flqe ADJUSTABLEPRESS
SEAT(14) in~o the RECEIVING WELL. Engage the SPRINGPIN (49) into one of the adiusfmenf
holes. Secure the ADJUSTABLEPRESSSEAT (14) in place with one THUMBSCREW(46).
D. SECURELYassemble the BACKPAD (32) to the PRESSBACK SUPPORT(12), using
3/B X ..5 IN. BOLTS(73), two 3/8 IN. LOCK WASHERS(70), und two 3/8 IN. WASHERS
i 1/2 I 1/2 Iin I ’1 1/2 II
5I_~ 6
=I,,,I,,,
0 1 } i I I. 21