ParaBody 426103 User manual

1Part#6860801 Revision:10/12/99
426103 ELASTIC CORD
CONVERSION KIT

2
PARTS LIST
PART #
3102903
6122702
3201501
6271801
3118701
KEY
1
2
3
4
5
QTY
2
4
4
4
4
KEY
6
7
8
9
10
PART #
3102501
3102802
3102701
6535001
3102909
DESCRIPTION
3/8”WASHER
3/8”LOCKNUT
3/8”HEXNUT
3/8”THREADEDSHAFT
3/8”X1”BOLT
QTY
4
7
8
3
1
DESCRIPTION
3/8X2-1/2”BOLT
3/8X1/2”SPACER
SWIVELSNAP
22”ELASTICCORD
2”PULLEY
STEP2
FIGURE 1
STEP1
• Removethe top ofthe front SHROUD& rear SHROUDby removing thefour 3/8” X1” BUTTON HEADCAP SCREWS. SeeFIGURE 1.
• Remove the bottom of the front SHROUD & rear SHROUD by removing the four 3/8” X 1” BUTTON HEAD CAP SCREWS. See
FIGURE2
3/8” X 1”BUTTON
HEADCAPSCREW
3/8” X 1”BUTTON
HEADCAPSCREW
SHROUD
FIGURE 2
!IMPORTANT!
• IF THE 445WEIGHT STACK OPTION IS INSTALLED PROCEED TO PAGE 27.
• IF THE 832 LEG PRESS OPTION & 445WEIGHTSTACK OPTIONARE INSTALLED PROCEED TO
PAGE 35.
• IF THE 832 LEG PRESS OPTION IS INSTALLED PROCEEDTO PAGE 14.
• IF NO OPTIONSARE INSTALLED CONTINUE TO PAGE 3.

3
STEP3
• Remove the three 1/4” CAP NUTS and each TENSION
CORDfrom the TOPBOOMas shown inFIGURE 3.
FIGURE 3
CORD
CAPNUT
• Removethe three TENSIONCORDSfromtheD-RINGby
removingthe three KEYHOLECLEVIS, CLEVIS PINS,
and COTTER PINS as shown in 4.
FIGURE 4
STEP4
CORD
COTTERPIN
CLEVISPIN

FIGURE 5
STEP5
• Removethe 3/8 X2” BOLT, two 3/8”WASHERS, one 2-7/8”L-BRACKETS, one 4-1/2”PULLEY,andone 3/8”LOCKNUTfromthe
upper flat on the BASE as shown in FIGURE 5.
FIGURE 6
STEP6
• SECURELYassemble the previously removed 4-1/2” PULLEYto the BASE using one 3/8 X 2-1/2” BOLT(1), two previously removed
3/8”WASHERS,one previously removed 2-7/8” L-BRACKET, one SWIVELSNAP(3), one3/8” HEXNUT(8), and one previously
removed3/8”LOCKNUT.SeeFIGURE6.
4
BASE
1 3/8 X 2-1/2”
BASE
3/8”WASHER
4-1/2” PULLEY
3/8”WASHER
3/8”LOCK NUT
2-7/8”L-BRACKET
3/8”X 2” BOLT
3/8”WASHER
4-1/2” PULLEY
2-7/8”L-BRACKET
3
8 HEX NUT
3/8”LOCK NUT
3/8”WASHER

FIGURE 7
STEP7
• Assembletwo 3/8” HEX NUTS (8),two SWIVEL SNAP (3), andtwo 3/8” LOCK NUTS (7)to the 3/8” THREADED SHAFT(9) as
showninFIGURE 7.
BASE
5
10
9
8 HEX NUT
3
7
• Position two 3/8 X 1/2” SPACERS (2) inside the bracket on the BASE and slide one 3/8” THREADED SHAFT(9) through the
bracket.SeeFIGURE7.
8 HEX NUT 7
3

FIGURE 8
STEP8
FIGURE 9
STEP9
6
• Removethe 3/8X 2-1/4”BOLT,two 3/8”WASHERS, one 3/8” LOCKNUT, and3-1/2” PULLEYfrom the bracket on theTOPBOOM
asshown in FIGURE 8.
3/8”LOCKNUT
3/8”X 2-1/4”
3-1/2”PULLEY
3/8”WASHER
TOPBOOM
• SECURELYassemble thepreviously removed 3-1/2” PULLEYto the bracket on theTOPBOOM using one 3/8”THREADED SHAFT
(9), twopreviously removed3/8”WASHERS,one 2” PULLEY(5), one3/8” HEXNUT(8), one previously removed 3/8” LOCKNUT,
andone3/8” LOCK NUT (7).SeeFIGURE9.
TOPBOOM
3-1/2”PULLEY 3/8”LOCKNUT
3/8”WASHER
9
8 3/8” HEXNUT
5
7
3/8”WASHER

7
FIGURE 10
STEP10
STEP11
• Assemblethree72” ELASTIC CORDStothe KEYHOLE CLEVIS as
showninFIGURE11.
• Position two 3/8 X 1/2” SPACERS (2) inside the rear bracket of the TOPBOOM and slide one 3/8” THREAD SHAFT(9) through the
bracket.SeeFIGURE10.
TOPBOOM
7
8 3/8” HEXNUT
6
9
8 3/8” HEXNUT
6
5
7
5
FIGURE 11
• SECURELYassemble two 2”PULLEYS (5)to therear bracket on theTOPBOOMusing one 3/8”THREADED SHAFT(9), two3/8”
WASHERS,two 3/8” HEXNUTS (8), andtwo3/8” LOCK NUTS(7) as shownin FIGURE 10.
2

FIGURE 12
STEP12
8
TOPBOOM
• Assemblethe 22” ELASTICCORD (4) fromthe PRESS CABLEaround the 2”PULLEY (5) inthe TOP BOOMas shown inFIGURE 12.
4
LEGEXT
CABLE
LATCABLE
PRESS
CABLE
5

FIGURE 13
STEP13
9
TOPBOOM
• Assemblethe 22” ELASTICCORD (4) fromtheLEG CABLE aroundthe 2” PULLEY(5) in theTOP BOOM asshownin FIGURE13.
4
5
LEGEXT
CABLE
LATCABLE
PRESS
CABLE

FIGURE 14
STEP14
10
TOPBOOM
• Assemblethe 22”ELASTIC CORD (4) from theLAT CABLE aroundthe 2”PULLEY(5) in theTOPBOOM as shown in FIGURE14.
4
5
LEGEXT
CABLE
LATCABLE
PRESS
CABLE

FIGURE 15
STEP15
11
• Assemblethe ELASTIC CORD(4) fromthe PRESS CABLEto the SWIVELSNAP (3) onthe BASEas shown inFIGURE 15.
3
BASE
4 PRESSCABLE

FIGURE 16
STEP16
12
• Assemble the ELASTIC CORDS (4) from the LAT & LEG CABLES to the corresponding SWIVELSNAPS (3) on the BASE as shown
inFIGURE16.
3
BASE
LATCABLE 4
LEG CABLE 4

13
STEP18
FIGURE 17
STEP17
3/8” X 1”BUTTON
HEADCAPSCREW
3/8” X 1”BUTTON
HEADCAPSCREW
SHROUD
FIGURE 18
• SECURELYattach the bottom of thefront SHROUD(with label) &rear SHROUDto the TOPBOOMusing thefour previously removed
3/8”X1”BUTTON HEAD CAP SCREWS. See FIGURE 18.
• SECURELYattach the top of the front SHROUD (with label) & rear SHROUD to the TOPBOOM using the four previously removed
3/8”X1”BUTTON HEAD CAP SCREWS. See FIGURE 17.
Theinstallationofthe426103ElasticCordConversionKitiscomplete.Ifunsureofproperuseof
equipment,callyourlocal Parabodydistributoror callthe Parabodycustomerservice departmentat
[phone].

• If the 445 WEIGHTSTACK OPTION IS INSTALLED PROCEED TO PAGE 27.
• Ifthe 832 LEG PRESS OPTION& 445WEIGHTSTACKOPTIONARE INSTALLEDPROCEEDTO PAGE35.
425103 with 832 LEG PRESS OPTION INSTALLED
14
STEP3
• Removethe 1/4”CAP NUTSand eachTENSION CORDfrom the TOP BOOM as shown in FIGURE 3.
FIGURE 3
CORD
CAPNUT

FIGURE 4
STEP4
• Removethe TENSIONCORDS, CLEVIS PINS andCOTTERPINS as showninFIGURE 4.
15
D-RING
KEYHOLE
CLEVIS
CLEVIS
PIN
COTTER
PIN

FIGURE 5
STEP5
• Removetwo3/8 X 2”BOLTS,four3/8”WASHERS,two 2-7/8” L-BRACKETS, two4-1/2”PULLEYS, and two3/8”LOCK NUTS from
the upper flats on the BASE as shown in FIGURE 5.
FIGURE 6
STEP6
• SECURELYassemble the previouslyremoved 4-1/2”PULLEYS to the BASE usingtwo 3/8X 2-1/2” BOLTS(1), four previously
removed3/8”WASHERS, two previouslyremoved 2-7/8” L-BRACKETS,two SWIVELSNAPS(3), two 3/8”HEX NUTS (8),and two
previouslyremoved3/8” LOCK NUTS.SeeFIGURE 6.
16
BASE
1 3/8 X 2-1/2”
BASE
3/8”WASHER
4-1/2” PULLEY
3/8”WASHER
3/8”LOCK NUT
2-7/8”
L-BRACKET
3/8”X 2” BOLT
3/8”WASHER 4-1/2” PULLEY
2-7/8”L-BRACKET
3
8 HEX NUT
3/8”LOCK NUT
3/8”WASHER

FIGURE 7
STEP7
• Remove one3-1/2” PULLEY, one3/8 X 2”BOLT,two 3/8”WASHERSand one 3/8”LOCK NUTfromthe BASE asshownin FIGURE 7.
3/8X2” BOLT
3-1/2”PULLEY
BASE
3/8”WASHER
3/8”LOCKNUT
FIGURE 8
BASE
3-1/2”PULLEY
9
8 HEX NUT
3
7
8 HEX NUT
3/8”LOCKNUT
3
17
STEP8
• Assembletwo 3/8” HEX NUTS (8), two SWIVELSNAP(3), one previously removed 3-1/2” PULLEY, one previouslyremoved 3/8”
LOCKNUT, andone 3/8” LOCKNUT(7) tothe 3/8”THREADED SHAFT(9) asshown in FIGURE8.
3/8”WASHER

FIGURE 9
STEP9
FIGURE 10
STEP10
18
• Removethe 3/8X 2-1/4”BOLT,two 3/8”WASHERS, one 3/8” LOCKNUT, and3-1/2” PULLEYfrom the bracket on theTOPBOOM
asshown in FIGURE 9.
3/8”LOCKNUT
3/8”X 2-1/4”
3-1/2”PULLEY
3/8”WASHER
TOPBOOM
• SECURELYassemble thepreviously removed 3-1/2” PULLEYto the bracket on theTOPBOOM using one 3/8”THREADED SHAFT
(9), twopreviously removed 3/8”WASHERS,two 2” PULLEYS (5), two3/8” HEXNUTS (8), onepreviously removed3/8” LOCK
NUT,andone3/8” LOCK NUT(7). SeeFIGURE10.
TOPBOOM
3-1/2”PULLEY
3/8”LOCKNUT
3/8”WASHER
9
8 3/8” HEXNUT
5
7
3/8”WASHER
3/8”HEX NUT 8

19
FIGURE 11
STEP11
STEP12
• Position two 3/8 X 1/2” SPACERS (2) inside the rear bracket of the TOPBOOM and slide one 3/8” THREAD SHAFT(9) through the
bracket.SeeFIGURE11.
TOPBOOM
7
8 3/8” HEXNUT
6
9
8 3/8” HEXNUT
6
5
7
5
• SECURELYassemble two 2”PULLEYS (5)to therear bracket on theTOPBOOMusing one 3/8”THREADED SHAFT(9), two3/8”
WASHERS,two 3/8” HEXNUTS (8), andtwo 3/8” LOCKNUTS(7) as shownin FIGURE 11.
2
DETAIL 12
FIGURE 12
SEEDETAIL12
LEG
CABLE
LAT
CABLE
LEG
PRESS
CABLE
PRESS
CABLE
D-RING
KEYHOLE
CLEVIS
• Run the LEG PRESS CABLE through the correct hole on the d-ring and attach one KEYHOLE CLEVIS to the end of the LEG PRESS
CABLE.SeeFIGURE12&DETAIL12.

FIGURE 14
STEP14
20
TOPBOOM
• Assemblethe 72” ELASTICCORD (4) fromthe PRESS CABLEaround the 2”PULLEY (5) inthe TOP BOOMas shown inFIGURE 14.
4
LEGEXTCABLE
LATCABLE PRESS
CABLE
5
STEP13
• Assemblefour72” ELASTIC CORDS totheKEYHOLE CLEVIS as
showninFIGURE13.
FIGURE 13
ELASTIC
CORD
D-RING
KEYHOLE
CLEVIS
LEGPRESSCABLE