Parker 10G-11-0015 Series User manual

AC10 series
IP20 0-180kW
HA502320U001 Issue 4
Product Manual
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AC10 series
IP20 0 – 180kW
Product Manual
HA502320U001 Issue 4
2015 Parker Hannifin Manufacturing Ltd.
All rights strictly reserved. No part of this document may be stored in a retrieval system, or transmitted in any form
or by any means to persons not employed by a Parker SSD Drives company without written permission from
Parker SSD Drives, a division of Parker Hannifin Ltd . Although every effort has been taken to ensure the accuracy
of this document it may be necessary, without notice, to make amendments or correct omissions. Parker SSD
Drives cannot accept responsibility for damage, injury, or expenses resulting therefrom.
WARRANTY
The general terms and conditions of sale of goods and/or services of Parker Hannifin Europe Sarl, Luxembourg,
Switzerland Branch, Etoy, apply to this product unless otherwise agreed. The terms and conditions are available
on our website www.parker.com/terms and conditions/switzerland
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FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF
THE PRODUCTS DESCRIBED HEREIN OR RELATED ITEMS
CAN CAUSE DEATH, PERSONAL INJURY AND PROPERTY
DAMAGE.
This document and other information from Parker-Hannifin
Corporation, its subsidiaries and authorized distributors provide
product or system options for further investigation by users having
technical expertise.
The user, through its own analysis and testing, is solely responsible
for making the final selection of the system and components and
assuring that all performance, endurance, maintenance, safety and
warning requirements of the application are met. The user must
analyze all aspects of the application, follow applicable industry
standards, and follow the information concerning the product in the
current product catalog and in any other materials provided from
Parker or its subsidiaries or authorized distributors.
To the extent that Parker or its subsidiaries or authorized distributors
provide component or system options based upon data or
specifications provided by the user, the user is responsible for
determining that such data and specifications are suitable and
sufficient for all applications and reasonably foreseeable uses of the
components or systems.
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AC10 Inverter
Safety
Safety Information
Requirements
IMPORTANT: Please read this information BEFORE installing the equipment.
Intended Users
This manual is to be made available to all persons who are required to install, configure or
service equipment described herein, or any other associated operation.
The information given is intended to highlight safety issues, EMC considerations, and to enable
the user to obtain maximum benefit from the equipment.
Complete the following table for future reference detailing how the unit is to be installed and
used.
The information given is intended to highlight safety issues, and to enable the user to obtain
maximum benefit from the equipment.
INSTALLATION DETAILS
Model Number
(see product label)
Where installed
(for your own
information)
Unit used as a:
(refer to Certification
for the Inverter)  Component  Relevant Apparatus
Unit fitted:  Wall-mounted  Enclosure
Application Area
The equipment described is intended for industrial motor speed control utilising AC induction
motors.
Personnel
Installation, operation and maintenance of the equipment should be carried out by competent
personnel. A competent person is someone who is technically qualified and familiar with all
safety information and established safety practices; with the installation process, operation and
maintenance of this equipment; and with all the hazards involved.
Product Warnings
DANGER
Risk of electric
shock
WARNING
Hot surfaces
CAUTION
Refer to
documentation
EARTH/GROUND
Protective Conductor
Terminal
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1-2 Safety
AC10 Inverter
Hazards
DANGER! - Ignoring the following may result in injury
8. This equipment can endanger life by
exposure to rotating machinery and high
voltages.
9. The equipment must be permanently
earthed due to the high earth leakage
current, and the drive motor must be
connected to an appropriate safety earth.
10. Ensure all incoming supplies are isolated
before working on the equipment. Be
aware that there may be more than one
supply connection to the drive.
11. There may still be dangerous voltages
present at power terminals (motor output,
supply input phases, DC bus and the
brake, where fitted) when the motor is at
standstill or is stopped.
12. For measurements use only a meter to
IEC 61010 (CAT III or higher). Always
begin using the highest range.
CAT I and CAT II meters must not be
used on this product.
13. Allow at least 5 minutes (20 mins for
above 30kW) for the drive's capacitors
to discharge to safe voltage levels
(<50V). Use the specified meter
capable of measuring up to 1000V dc &
ac rms to confirm that less than 50V is
present between all power terminals
and earth.
14. Unless otherwise stated, this product
must NOT be dismantled. In the event
of a fault the drive must be returned.
Refer to "Routine Maintenance and
Repair".
WARNING! - Ignoring the following may result in injury or damage to equipment
SAFETY
Where there is conflict between EMC and Safety requirements, personnel safety shall
always take precedence.
• Never perform high voltage resistance
checks on the wiring without first
disconnecting the drive from the circuit
being tested.
• Whilst ensuring ventilation is sufficient,
provide guarding and /or additional safety
systems to prevent injury or damage to
equipment.
• When replacing a drive in an application
and before returning to use, it is essential
that all user defined parameters for the
product’s operation are correctly
installed.
• The AC10 series is not a safety
component or safety related product.
• All control and signal terminals are
SELV, i.e. protected by double
insulation. Ensure all external wiring is
rated for the highest system voltage.
• Thermal sensors contained within the
motor must have at least basic
insulation.
• All exposed metalwork in the Inverter is
protected by basic insulation and
bonded to a safety earth.
• RCDs are not recommended for use
with this product but, where their use is
mandatory, only Type B RCDs should be
used.
EMC
• In a domestic environment this product
may cause radio interference in which
case supplementary mitigation measures
may be required.
• This equipment contains electrostatic
discharge (ESD) sensitive parts.
Observe static control precautions when
handling, installing and servicing this
product.
•
This is a product of the restricted sales
distribution class according to IEC
61800-3. It is designated as
“professional equipment” as defined in
EN61000-3-2. Permission of the supply
authority shall be obtained before
connection to the low voltage supply.
CAUTION!
APPLICATION RISK
• The specifications, processes and circuitry described herein are for guidance only and
may need to be adapted to the user’s specific application. We can not guarantee the
suitability of the equipment described in this Manual for individual applications.
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Contents
Contents
Page
AC10 Inverter
Chapter 1 Introduction .......................................................................................................... 1-1
1.1 Understanding the Product Code ............................................................. 1-1
1.2 Nameplate Example ................................................................................. 1-1
1.3 Product Range .......................................................................................... 1-2
Chapter 2 Product Overview................................................................................................. 2-1
2.1 Designed Standards for Implementation .................................................. 2-1
2.2 Control Features ....................................................................................... 2-2
Chapter 3 Installation ............................................................................................................ 3-1
3.1 Equipment Precautions ............................................................................ 3-1
Chapter 4 Maintenance ........................................................................................................ 4-1
4.1 Periodic Checking .................................................................................... 4-1
4.2 Storage ..................................................................................................... 4-1
4.3 Daily Maintenance .................................................................................... 4-1
Chapter 5 The Keypad .......................................................................................................... 5-1
5.1 The Display .............................................................................................. 5-1
5.2 Remote-control ......................................................................................... 5-1
5.2.1 Panel Mounting Diagram .................................................................... 5-2
5.2.2 Port of control panel ............................................................................ 5-2
Chapter 6 The Menu Organisation ....................................................................................... 6-1
6.1 Parameters Setting ................................................................................... 6-1
6.2 Function Codes Switchover in/between Code-Groups ............................ 6-2
6.3 Panel Display ........................................................................................... 6-3
Chapter 7 Installation & Connection ..................................................................................... 7-1
7.1 Installation ................................................................................................ 7-1
7.2 Connection ............................................................................................... 7-3
7.3 Measurement of Main Circuit Voltages, Currents and Powers ................ 7-5
7.4 Functions of Control Terminals ................................................................. 7-7
7.5 Wiring for Digital Input Terminals: ............................................................ 7-8
7.5.1 Wiring for positive source electrode (NPN mode). ........................... 7-8
7.5.2 Wiring for active source electrode .................................................... 7-8
7.5.3 Wiring for positive Sink electrode (PNP mode) ................................ 7-8
7.5.4 Wiring for active drain electrode (PNP mode) .................................. 7-9
7.6 Connection Overview ............................................................................. 7-10
7.7 Basic methods of suppressing the noise................................................ 7-12
7.7.1 Noise propagation paths and suppressing methods ...................... 7-12
7.7.2 Basic methods of suppressing the noise ........................................ 7-13
7.7.3 Field Wire Connections .................................................................. 7-14
7.7.4 Earthing .......................................................................................... 7-14
7.7.5 Leakage Current ............................................................................. 7-15
7.7.6 Electrical Installation of the Drive ................................................... 7-15
7.7.7 Application of Power Line Filter ...................................................... 7-16
Chapter 8 Operation and Simple Running ............................................................................ 8-1
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Contents
Contents
Page
AC10 Inverter
8.1 Basic Conception ..................................................................................... 8-1
8.1.1 Control Mode .................................................................................... 8-1
8.1.2 Mode of Torque Compensation ........................................................ 8-1
8.1.3 Mode of frequency setting ................................................................ 8-1
8.1.4 Mode of controlling for running command ........................................ 8-1
8.1.5 Operating status of inverter .............................................................. 8-1
8.2 Keypad Panel and Operation Method ...................................................... 8-2
8.2.1 Method of operating the keypad panel ............................................. 8-2
8.2.2 Operation Process of Setting the Parameters using the Keypad Panel
8-2
8.2.3 Setting the Parameters .................................................................... 8-2
8.2.4 Switching and displaying of status parameters ................................ 8-2
8.2.5 Switching of the parameters displayed under stopped status ......... 8-3
8.2.6 Switching of the parameters displayed under running status .......... 8-3
8.2.7 Operation process of measuring motor parameters ........................ 8-3
8.2.8 Operation process of simple running ............................................... 8-4
8.3 Illustration of Basic Operation .................................................................. 8-5
8.3.1 Frequency setting, start, forward running and stop using the keypad
panel 8-5
8.3.2 Setting the frequency using the keypad panel, and starting, forward
and reverse running, and stopping inverter through control terminals ........ 8-6
8.3.3 Operation process of jogging operation using the keypad panel ..... 8-7
8.3.4 Setting the frequency with analog terminal and controlling the
operation with control terminals ................................................................... 8-8
Chapter 9 Function Parameters ........................................................................................... 9-1
9.1 Basic Parameters ..................................................................................... 9-1
9.2 Operation Control ................................................................................... 9-10
9.3 Multifunctional Input and Output Terminals ............................................ 9-17
9.3.1 Digital multifunctional output terminals ............................................. 9-17
9.3.2 Digital multifunctional input terminals ................................................ 9-20
9.3.3 Analog input monitoring .................................................................. 9-24
9.4 Analog Input and Output ........................................................................ 9-25
9.5 Multi-stage Speed Control ...................................................................... 9-29
9.6 Auxiliary Functions ................................................................................. 9-31
9.7 Malfunction and Protection ..................................................................... 9-35
9.8 Motor Parameters ................................................................................... 9-39
9.9 Communication Parameter .................................................................... 9-42
9.10 PID Parameters .................................................................................... 9-43
9.11 Torque control parameters.................................................................... 9-46
Chapter 10 Troubleshooting ................................................................................................. 10-1
Chapter 11 Technical Specifications ..................................................................................... 11-1
11.1 Selection of Braking Resistance ............................................................ 11-1
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Contents
Contents
Page
AC10 Inverter
Chapter 12 Modbus Communication .................................................................................... 12-1
12.1 General ................................................................................................. 12-1
12.2 Modbus Protocol .................................................................................. 12-1
12.2.1 Transmission mode ...................................................................... 12-1
12.2.2 ASCII Mode .................................................................................. 12-1
12.2.3 RTU Mode ................................................................................... 12-1
12.3 Baud rate .............................................................................................. 12-1
12.4 Frame structure: ................................................................................... 12-2
12.5 Error Check .......................................................................................... 12-2
12.5.1 ASCII mode .................................................................................. 12-2
12.5.2 RTU Mode .................................................................................... 12-2
12.5.3 Protocol Converter ....................................................................... 12-2
12.6 Command Type & Format .................................................................... 12-3
12.6.1 Address and meaning .................................................................. 12-3
12.6.2 Running Status Parameters ......................................................... 12-4
12.6.3 Control commands ....................................................................... 12-5
12.6.4 Illegal Response When Reading Parameters .............................. 12-6
12.7 Function Codes Related to Communication ........................................ 12-7
12.8 Physical Interface ................................................................................. 12-8
12.8.1 Interface instruction ...................................................................... 12-8
12.8.2 Structure of Field Bus ................................................................... 12-8
12.9 Grounding and Terminal ....................................................................... 12-8
12.9.1 Examples ........................................................................................ 12-9
Chapter 13 The Default Applications .................................................................................... 13-1
13.1 Application 1: Basic Speed Control ...................................................... 13-2
13.2 Application 2 : Auto/Manual Control ..................................................... 13-4
13.3 Application 3: Preset Speeds .............................................................. 13-6
13.4 Application 4 : Raise/Lower Secondary .............................................. 13-8
13.5 Application 5: PID ............................................................................... 13-10
Chapter 14 Compliance ........................................................................................................ 14-1
14.1 Applicable Standards ............................................................................ 14-1
14.2 European Compliance .......................................................................... 14-2
14.2.1 Low Voltage Directive...................................................................... 14-2
14.2.2 EMC Directive ................................................................................. 14-2
14.2.3 Machinery Directive......................................................................... 14-2
14.2.4 EMC Compliance ............................................................................ 14-2
14.3 EMC Standards Comparison .................................................................. 14-3
14.3.1 Radiated .......................................................................................... 14-3
14.4 North American & Canadian Compliance Information (Frame 1 – 5 ONLY)
14-5
14.4.1 UL Standards ................................................................................ 14-5
14.4.2 UL Standards Compliance ............................................................ 14-5
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Contents
Contents
Page
AC10 Inverter
Chapter 15 Parameter Reference ........................................................................................ 15-1
15.1 Basic parameters: F100-F160 .............................................................. 15-1
15.2 Running control mode: F200-F230 ...................................................... 15-4
15.3 Multifunctional Input and Output Terminals: F300-F330 ...................... 15-6
15.4 Analog Input and Output: F400-F480................................................... 15-8
15.5 Multi-stage Speed Control: F500-F580 .............................................. 15-10
15.6 Auxiliary Functions: F600-F670 .......................................................... 15-11
15.7 Timing Control and Protection: F700-F770 ........................................ 15-12
15.8 Motor parameters: F800-F830 ........................................................... 15-14
15.9 PID parameters: FA00-FA80 .............................................................. 15-16
15.10 Torque control parameters: FC00-FC40 .......................................... 15-17
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