Pentair Pool Products HYDROMATIC S4BX Manual

SUBMERSIBLE PUMP WITH
HAZARDOUS LOCATION
MOTOR END Models S4BX,
S4KX, S4LX, S4LVX, H4QX, S6AX,
S6LX, and S8FX (Class I, Division 1, Groups C & D): FM
02/11
Item # E-03-505
Part # 5625-505-1
© 2011 Pe tair Pump Group, I c.
NOTE! To the i staller: Please make sure
you provide this ma ual to the ow er of
the equip me t or to the respo sible party
who mai tai s the system.
Installation and Service Manual
For use with product
built with USEM motor.
(Hazardous Location
Motor End)

2
Thank you for purchasing your
Hydromatic®pump. To help
ensure years of trouble-free
op er a tion, please read the
fol low ing manual carefully.
 (+)+-#('
Read the following in struc tions
care ful ly. Reasonable care and
safe meth ods should be practiced.
Check local codes and
requirements before installation.
--'-#('
This manual contains important
information for the safe use of
this product. Read this manual
completely before using this
product and refer to it often for
con tin ued safe product use.
DO OT THROW AWAY OR
LOSE THIS MA U AL. Keep it
in a safe place so that you may
refer to it often.
')$#'!.&)
Remove pump from carton. When
un pack ing unit, check for
con cealed damage. Claims for
damage must be made at the
receiving end through the delivery
carrier. Dam age cannot be
processed from the factory.
  (+ "'%#'!
-", ).&), ' ('-+(%,
%02, #,(''- -" )(0+
#+,- ( '(- ,&($ (+ .,
,)+$% %-+#% /#, (+
%&, #'  ,)-# !,(., (+
)(,,#%,)-#,.&)
  %%
#+-#(',  (+ +)%#'! '2
)+-,
.&)
The hazardous location
submersible pump family was
designed in ac cor dance with
requirements for haz ard ous
locations. These pumps, if
connected prop er ly, will provide
years of trouble-free service. If
ser vic ing is required, the repair
should be done by a Hydromatic
approved ser vice center.
.&),#'-(+!(+(-
)+-#'!
Pumps with carbon ceramic seals
must have impellers manually
rotated (6 revolutions) after
setting non-operational for 3
months or longer and prior to
electrical start-up.
Pumps with tungsten carbide seals
must have impellers manually
rotated (6 revolutions) after
setting non-operational for 3
weeks or longer and prior to
electrical start-up.
%#%.++(,
All our hazardous location
submersible pumps have two
factory installed mois ture
detectors (seal failure probes).
They are in a normally open series
cir cuit, in the seal chamber. Un der
normal operating conditions, the
circuit remains open. If the lower
seal leaks and moisture enters this
cham ber, the moisture would
settle to the bottom of the
chamber and will com plete the
circuit between the mois ture
detectors.
This circuit must be connected
to a sensing unit and signaling
device. This is supplied in a
Hydromatic built control panel.
#%.+-(#',-%%,."
/#'!-,%%0++'-#,2
2+(&-#).&),
General
Information
-',(+,
All motors in this family have
heat sensors on or embedded
in the motor winding to detect
ex ces sive heat. This prevents
damage to the motor. If sen sor
trips due to excessive winding
tem per a ture, starter in panel
breaks power to the pump. Once
sensor re sets, the starter is to be
automatically reset for FM for
continued operation of the pump.
This circuitry is supplied in a
Hydromatic control panel.
The sensors are set to trip at
130°C (266°F).
 #%.+ -( #',-%% ,."
#+.#-+2 0(.% '!- 
))+(/%,'%%0++'-#,2
2+(&-#).&),
(0+(+,
The power cord and heat sensor
seal failure cord are potted into
the con nec tion box cap. The cords
must not be spliced.
" % ", !+'
% "#, #, -" !+(.' 0#+
'&.,-!+(.')+()+%2
)+  '(+ %(% (,
(+, ,"(.%  #',)- (+
'(+&% 0+ ' +)%
(+#'!%2
/+%(-+,
If the Hydromatic electrical panel
is not used, start ers with
3 leg overload relay must be
supplied on 3 phase pumps. Each
leg is to have an iden ti cal heater
sized in accordance with the
nameplate amps on the motor
hous ing. The amp draw on these
sub mers ible motors is slightly
higher than a cor re spond ing
horsepower sur face motor, so
heat ers must be sized by the
nameplate rating. To adequately

-+-#'!2,-&
1. Double check all wire
con nec tions.
2. Turn pumps to Off position on
H-O-A switch es.
3. Turn on breakers.
4. Turn H-O-A switch to Hand
po si tion on one pump and
notice op er a tion. If pump is
noisy and vi brates, ro ta tion is
wrong. To change ro ta tion,
interchange any two line leads
to pump. Do not in ter change
main incoming lines. Check
ro ta tion of all pumps in this
same man ner.
5. ow set both H-O-A switches
to Auto po si tion and allow
water to rise in sump until one
pump starts. Allow pump to
operate until the level drops
to turn-off point.
6. Allow sump level to rise to
start other pump(s). otice run
lights to panel. Pumps should
alternate on each successive
cycle of op er a tion.
7. Turn both H-O-A switches to
Off position and allow sump to
fill to the override control level(s).
8. Turn switches to Auto position,
and pumps should start and
op er ate together until level
drops to turn-off point.
9. Repeat this operation cycle
sev er al times before leaving job.
10.Check voltage when pumps
are operating, and check the
amp draw of each pump. Check
amps on each wire as sometimes
a high leg will exist. One leg
can be some what higher by 5
to 10 per cent without causing
trouble. For excessive amp draw
on one leg, the electric utility
company should be consulted.
3
protect these windings with the
appropriate heaters, consult the
factory.
  % #, %02,
,-+- 0#'#'! (  ).&) .,#'!
,#'!%)",
Clean all trash and sticks from
sump and connect pump to piping.
A check valve must be installed
on each pump. A gate or plug
valve in each pump discharge
is highly rec om mend ed. This
valve should be installed on the
discharge side of the check valve
so if necessary to service the
check valve the line pressure can
be cut off. Sin gle pump systems
are sometimes installed without a
check valve where it is de sir able
to self-drain the dis charge line to
prevent freezing. This can be done
only with short discharge lines;
oth er wise water will return to the
sump and cause short cycling
of the pump.
$#'!%-+#%(''-#(',
All electrical wiring must be in
ac cor dance with local code, and
only qual i fied electricians should
make the in stal la tions. Complete
wiring di a grams are included
for use in making the installation.
All wires should be checked
for shorts to ground with an
ohmmeter or Megger after the
con nec tions are made. This is
important, as one grounded wire
can cause con sid er able trouble.
   *.#)&'-
#, '(- )+()+%2 0#+ '
)+(-- , +(&&'
2+(&-# 0++'-2 #, /(#
!
-',(+'%#%.+
(''-#(',
If a Hydromatic control panel is
used, terminal blocks are
provided for heat sensor, seal
failure connections (See Panel
Schematic). If a control panel
is supplied by others, it must
allow heat sensor and seal
failure ter mi na tions.
Pump
Operations
',-%%#'!.&)/%('-+(%
%(-('-+(%,
In either simplex, duplex or
triplex systems the lower or
turn-off control is to be set to
maintain a minimum level in the
sump. This level shall be no more
than 31⁄4" from the top of the
motor housing down to the
surface of the sewage.
The second or turn-on control is
set above the lower turn-off
control. The exact distance
between the two floats must be a
compromise between a fre quent
pumping cycle (10 starts per hour
max.) to control septicity, solids
and a slower cycle for energy
econ o my. This distance should be
de ter mined by the engineer or
con sult ing engineer de pend ing on
the con di tions of the application.
For installation of Hydromatic
sup plied level con trols refer to
your sys tems installation and
service manual.
',-%%#'!.&)#'.&)
Before installing pump in sump
lay it on side and rotate impeller.
Impeller may be slightly stuck
due to factory test water so it must
be broken loose with small bar
or screwdriver in edge of vanes.
The impeller should turn freely.
Do not connect the power until
after this test.
Pump
Installation

4
WHITE
BLACK
PINK
L1
L3
A B
120 VAC
FUSE
M
TYPICAL THREE PHASE
MOTOR CONNECTIONS
O/L
O/L
L2
O/L
FUSES
GREEN
RED
WHITE
BLACK PUMP MOTOR
FE
RED
330K
DC
GREEN
HEAT SENSORS
120 VAC, 5A
SEAL PROBES
300 VAC, 20 MA
POWER
CORD CONTROL
CORD
SEE TYPICAL CONTROL
CIRCUITRY BELOW
M
RUN
LIGHT
SEAL
FAILURE
INDICATOR
DC
TO SEAL PROBES
IN PUMP MOTOR
SEAL
FAILURE
RELAY
LEVEL
CONTROL
CIRCUITRY
H
O
A
H
A
R
OVERLOADS
CAPACITORS AND/OR CONTROLS SHOULD BE LOCATED OUTSIDE
HAZARDOUS AREA AND ENCLOSED IN AN APPROPRIATE ENCLOSURE.
NOTE:
TYPICAL
CONTROL
CIRCUITRY
Typical FM Only
Schematics

Wiring
Diagrams
PROBE TEST RESISTOR
ON HAZARDOUS LOCATION ONLY
PROBE TEST RESISTOR
ON HAZARDOUS LOCATION ONLY
PROBE TEST RESISTOR
ON HAZARDOUS LOCATION ONLY
––
–

6
'2 .'.-"(+#3 #%
+)#+ /(#, -" 0++'-2 -"
"3+(., %(-#(' +-#'! '
-(+2.-.%))+(/%
As the motors are oil filled, no
lubrication or other main te nance
is re quired.
If the heat sensor and seal failure
are hooked up properly, no
attention is necessary as long
as the seal failure indicator
light doesn’t come on. To ensure
continuity of the seal sensor
leads, a test light is provided on
in trin si cal ly safe Hydromatic
panels as standard equipment.
Pump should be checked every
quar ter for cor ro sion and wear.
+/##'!',-+.-#(',
  %%
#+-#(',  (+ +)%#'! '2
)+-,
  (+ "'%#'!
-",).&),'('-+(%,%02,
#,(''--")(0+ #+,-
('(- ,&($ (+., ,)+$%
%-+#%/#,(+ %&,#'
,)-# !,(., (+ )(,,#%
,)-#,.&)
#%+/#('2+(&-#
3+(.,(-#('.&),
If a Hydromatic hazardous
location pump is used in a
hazardous location, or if the pump
is still in war ran ty, the pump must
be returned to the factory for
service or repaired in an
authorized Factory Mutual
Hydromatic service center.
Pump
Maintenance
Charges will not be allowed if (in
war ran ty) the pump is taken to a
motor repair shop that is not an
authorized Factory Mutual
Hydromatic service center. This
will ensure the integrity of the
hazardous location rating of the
pump and com ply with our
warranty re quire ments. Pumps out
of warranty and not used in a
hazardous location can be field
serviced by any reputable
serviceman. When any field
servicing is per formed on a pump,
the fol low ing in struc tions should
be followed care ful ly.
#,(''-#'!.&)(+,
If a Hydromatic hazardous
location pump is to be removed
from its loca tion, one of two ways
may be used to disconnect the
pump cords from the rest of the
system.
Pump cords may be disconnected
at control panel (on sump mounted
con trol panels) and cord as sem bly
taken with pump.
   (+ ()'#'!,
+(& ,.&) -( ('-+(% )'% +
()' !,, +(& ,.&) (.%
'-+ )'% ' ' 1)%(,#/
('#-#('(.%1#,-
Pump cords may be disconnected
at pump by removing the cord and
cap assembly, unplugging sensor
wires, and re mov ing wire nuts.
After removal from pump, reinstall
wire nuts in cord and cap assembly.
 ( '(- +(''-
)(0+-((+'),,&%2
0"#%+&(/#'! +(&).&)
)%#'!(+,
The power cord and heat sensor -
seal failure cord is potted into the
con nec tion box cap, forming the
cord and cap assembly.
If cords require replacement due
to damage or cords being too
short, cord and cap assembly must
be replaced as a complete assembly
avail able from factory.
1. Remove cord and cap assembly
from con nec tion box.
2. Disconnect wires taking note
of color/num ber coding.
3. Connect wires of new cord and
cap as sem bly in same manner
as the old one was removed.
4. Check for moisture and dryout.
5. Reinstall cord and cap assembly
on con nec tion box taking care
not to pinch wires.
6. Check pump for proper
rotation before re turn ing to
normal service.
)%#'!--(+
If motor winding is burned or
shorted, it can be rewound or
replaced with new factory wound
sta tor. Refer to sectional drawing
of pump and motor, and use the
following steps to remove and
replace stator.
1. If only the stator is damaged,
it may not be necessary to
com plete ly dismantle pump as
stator and housing can be lifted
from pump without dis turb ing
seals or bearings.
2. Drain all oil from upper
housing. Remove drain plug
in bottom of bearing housing,
and re move con nec tion box to
allow air to enter.
3. When connection box is lifted
off, con nec tion wires to motor
will be exposed. These wires
are tagged with a metal
marker giving wire num ber.
Disconnect wires and remove
connection box.

7
4. After chamber is drained,
remove hold-down bolts on
motor housing and lift off. Use
care in lifting as the seal failure
connecting wire must be
disconnected before hous ing is
completely re moved. See
sectional drawing.
5. The stator is held in the
housing with a bolted-in
retaining ring and pre vent ed
from rotating by a square key.
6. Remove the retaining ring and
socket head cap screw.
7. After ring is removed, turn
hous ing upright and bump on
hard wood block. This should
jar the stator loose and allow it
to drop out.
8. Thoroughly clean housing
before replacing new stator.
Replace sta tor and make all
wire con nec tions to con nec tion
box before re plac ing housing
on pump. See motor lead
connection drawing. This is
important as leads must be
tucked behind the windings
by using hands up through
rotor core.
 , ('%2 .--
(''-#(',('-"0#+,
( '(- -) %, , (#% 0#%%
-+#(+- -" -) ' .,
&!-(,--(+'+#'!,
9. Check top bearing. If the
bearing is clean and does
not turn rough, bearings can
be reused. If bear ings are
damaged with dirt or heat,
they must be replaced. See
ad di tion al instructions on
re plac ing seals and bearings.
10.Replace stator housing onto
seal chamber and bolt in
place. Be sure seal failure
wires are con nect ed before
housing is as sem bled.
Be sure O-ring seal has been
re placed. If O-ring is nicked or
cut, replace with new ring.
This ap plies to all O-rings used
in as sem bly.
11.After all leads are reconnected
in the con nec tion box, make a
high voltage ground test on
each wire. The only wire that
should show ground is the
green power lead and the
ground head in the aux il ia ry
control cable.
12.For safety, complete pump
should be air checked under
water for leaks.
Install air valve in plug
opening of motor housing and
charge housing with about
10 psi of air. Be sure air is dry.
Do not use air line where water
may be trapped in the line.
Submerge com plete unit un der
water and check for leaks.
If seals were okay, refill seal
cham ber with oil. Lay pump
on side for this oil filling with
oil fill hole upright. Do not
completely fill; leave oil about
1" below plug hole. Use only
Hydromatic sub mers ible oil or
high grade trans form er oil in
this chamber. Re place plug;
use Permatex on threads.
13.Refill motor chamber with oil
through con nec tion box
opening. Use high grade, non-
syn thet ic trans form er oil or
Hydromatic spe cial submersible
oil. Fill hous ing until oil covers
top of wind ings. Leave air
space in top for expansion.
 #% &.,- (/+ -()
( ,--(+
)%#'!%,'+#'!,
1. Drain all oil from motor chamber
and seal chamber as described.
2. Remove motor housing as
de scribed in re plac ing stator.
3. Remove bolts that hold bearing
housing to volute. Lift bearing
housing and rotating unit off
and set assembly on its side.
Remove socket head screw and
washer at the impeller end of
the shaft. Hold ing the shaft
stationary, re move the impeller
from the shaft by tap ping the
end of the impeller blades.
4. To remove seal plate take out
sock et head screws and using
screws in back-off holes, pry
plate loose. This will also force
seal off if not already removed.
5. Remove snap ring. Pull seal
if it is free. If not free, it
can be forced off when shaft
is re moved. The labyrinth ring
must also be removed.
6. Set seal housing in upright
po si tion and bump end of shaft
on hard wood block. This will
push the bearing from the
hous ing and will force upper
seal from shaft.
7. Use bearing puller to remove
bear ings. Replace with new
bear ings. Press only on
inner face of bearing when
replacing. Pressing on outer
face can damage the bear ing.
Bearings are stan dard size
that can be obtained from
any bearing sup ply house
or can be obtained from
Hydromatic factory.
8.  Do not use
any of the old seal parts.
Replace with all new seals
 '2 -#& ,% #,
#,-.++)%,%
9. Thoroughly clean all castings
be fore re plac ing seals. One
grain of dirt between the seal
faces can cause failure.
"%2+#'-"+#'!&.,-
 #',-%% 0#-" -" !+((/
#'!

Pump
Notes
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
8
10.Examine all O-rings for nicks
be fore re us ing.
11.Use Locktite®(red) on socket
head locking screw in end
of shaft.
12.Before refilling chamber with
oil, air test as described in
replacing stator.
13.Refill both chambers with oil
as described in replacing stator.
14.Always check all leads with
high voltage or with Megger
for grounds before operating
the pump.
15.Check pump for proper
rotation before re turn ing to
normal ser vice.
CONNECTION DIAGRAM FOR LEADS IN
MOTOR AND CONNECTION BOX
(Y) WYE MOTOR CONNECTIONS
230 VOLTS 460 VOLTS
GREEN GREEN
L3L2L1L3L2L1
32 1
98 7
65 4
32 1
98 7
65 4

Motor End
Parts
9

10
A100 150-019-1 0-RING 1/8 x 6.734 I.D. 1
A101 4580-001-1 SCREW-DRIVE 6
A102 13425-034-1 NAMEPLATE 1
A103 150-036-1 0-RING 1/8 x 5.234 I.D. 2
A104 10898-000-1 CONNECTOR-ELECTRIC 4
A107 178-005-1 SCREW-CAP (HEX-SOC.) 4
A108 10900-003-5 SEAL FAILURE ASS'Y 1
A109 2919-003-1 SCREW-CAP (HEX-SOC.) 8
A110 10901-000-1 TERMINAL-HERMETIC 2
A112 924-011-1 PLUG-PIPE 1/2 2
A113 11067-000-1 OIL-LUBRICANT 0.16 GAL.
A114 13425-083-1 NAMEPLATE-AGENCY 1
A116 10755-001-2 PLATE-SEAL 1
A117 06106A028 SCREW-CAP (HEX-SOC.) 4
A118 150-026-1 O-RING 1/8 x 11.984 I.D. 2
A119 10782-003-3 RING-LABYRINTH 1
A120 568-007-1 SCREW-CAP (HEX-SOC.) 4
A121 2603-000-3 RING-STATOR 1
A122 6579-003-1 KEY 1/4 S UARE 1
A123 13424-014-1 LABEL-HEAT SENSOR X-PROOF 1
A124 1124-002-1 NUT-HEX 5/8-11 0
A125 589-004-1 BOLT-EYE 2
A126 19103A043 SCREW-HHC 1/2-13 UNC 1-1/4 4
A127 19101A017 SCREW-HHC 3/8-16 UNC 1-1/4 6
Ref. Part Part
No. No. Description Qty.
A129 10781-005-2 HOUSING-MOTOR 1
A132 10745-001-2 HOUSING-BEARING 1
A133 65-032-1 BEARING-BALL 1
A134 65-020-1 BEARING-BALL 1
A135 64-005-1 SPRING-BEARING ADJ. 2
A136 11065-002-3 SCREEN 1
A137 975-025-1 RING-RETAINING (LOWER BRG.) 1
C1 8073-000-1 UPPER SEAL – CARBON CERAMIC 1
C2 1957-000-1 LOWER SEAL – CARBON CERAMIC 1
C2 1957-002-1 LOWER SEAL – TUNGSTEN CARBIDE 1
24709110000 PARAFFINIC OIL RTF
ORDERI G REPLACEME T PARTS: Product improvements are made from time to time. The latest part design will be fur nished
as long as it is in ter change able with the old part.When ordering re place ment parts, always furnish the fol low ing information:
(1) pump serial num ber, (2) pump model and size, (3) part description, (4) part number, (5) im pel ler diameter (if ordering impeller),
(6) quan ti ty required, and (7) shipping instructions.
Ref. Part Part
No. No. Description Qty.
Ref. Part Part
No. No. Description Qty.
Motor End
Parts List
3–5 HP 3–5 HP 3–5 HP 3–5 HP 7.5–10 HP 7.5–10 HP
6-Pole 1150 RPM 200/3/1150 230/3/1150 460/3/1150 575/3/1150 200/3/1150 230/3/1150
Item Description
B1 Connection Box 11408-000-5 11408-001-5 11408-001-5 11408-000-5 11408-000-5 11408-001-5
B2 Rotor/Shaft Assy 14399-012-5 14399-012-5 14399-012-5 14399-012-5 14399-012-5 14399-012-5
B3 Stator 14400-203-1 14400-003-1 14400-003-1 14400-603-1 14150-203-1 14150-003-1
11675-000-1(2) 11675-000-1(2) 11675-000-1(2) 11675-000-1(2) 11675-000-1(2) 11675-000-1(2)
11691-000-1(3) 11691-000-1(9) 11691-000-1(9) 11691-000-1(3) 11691-000-1(3) 11691-000-1(9)
15155-001-1(2) 15155-001-1(2) 15155-001-1(2) 15155-001-1(2) 15155-001-1(2) 15155-001-1(2)
10898-000-1(2) 10898-000-1(2) 10898-000-1(2) 10898-000-1(2) 10898-000-1(2) 10898-000-1(2)
B5 Connector (box to cord cap) 2493-000-1(3) 2493-000-1(3) 2493-000-1(3) 2493-000-1(3) 2494-000-1(3) 2494-000-1(3)
B6 Spacer 7665-012-1 7665-012-1 7665-012-1 7665-012-1 7665-010-1 7665-010-1
B7 Insulator-Split Bolt ------
B8 Oil 24709110000 24709110000 24709110000 24709110000 24709110000 24709110000
B11 Cord Cap 35' 11400-083-5 11400-083-5 11400-083-5 11400-083-5 11400-084-5 11400-084-5
Connector (stator to conn. box)
B4
7.5–10 HP 7.5–10 HP 15 HP 15 HP 15 HP 15 HP
6-Pole 1150 RPM 460/3/1150 575/3/1150 200/3/1150 230/3/1150 460/3/1150 575/3/1150
Item Description
B1 Connection Box 11408-001-5 11408-000-5 11408-002-5 11408-003-5 11408-001-5 11408-000-5
B2 Rotor/Shaft Assy 14399-012-5 14399-012-5 14151-012-5 14151-012-5 14151-012-5 14151-012-5
B3 Stator 14150-003-1 14150-603-1 14151-203-1 14151-003-1 14151-003-1 14151-603-1
11675-000-1(2) 11675-000-1(2) 11675-000-1(2) 11675-000-1(2) 11675-000-1(2) 11675-000-1(2)
11691-000-1(9) 11691-000-1(3) 11691-000-1(3) 11691-000-1(9) 11691-000-1(9) 11691-000-1(3)
15155-001-1(2) 15155-001-1(2) 15155-001-1(2) 15155-001-1(2) 15155-001-1(2) 15155-001-1(2)
10898-000-1(2) 10898-000-1(2) 10898-000-1(2) 10898-000-1(2) 10898-000-1(2) 10898-000-1(2)
B5 Connector (box to cord cap) 2493-000-1(3) 2493-000-1(3) 2498-007-1(3) 2494-000-1(3) 2493-000-1(3) 2493-000-1(3)
B6 Spacer 7665-010-1 7665-010-1 7665-005-1 7665-005-1 7665-005-1 7665-005-1
B7 Insulator-Split Bolt --8675-001-1(3) ---
B8 Oil 24709110000 24709110000 24709110000 24709110000 24709110000 24709110000
B11 Cord Cap 35' 11400-083-5 11400-083-5 11400-083-5 11400-085-5 11400-083-5 11400-083-5
Connector (stator to conn. box)
B4
3–5 HP 3–5 HP 3–5 HP 3–5 HP 7 HP 7 HP 7 HP 7 HP
8-Pole 870 RPM 200/3/870 230/3/870 460/3/870 575/3/870 200/3/870 230/3/870 460/3/870 575/3/870
Item Description
B1 Connection Box 11408-000-5 11408-001-5 11408-001-5 11408-000-5 11408-000-5 11408-001-5 11408-001-5 11408-000-5
B2 Rotor/Shaft Assy 14399-012-5 14399-012-5 14399-012-5 14399-012-5 14399-012-5 14399-012-5 14399-012-5 14399-012-5
B3 Stator 14399-203-1 14399-003-1 14399-003-1 14399-603-1 14402-203-1 14402-003-1 14402-003-1 14402-603-1
11675-000-1(2) 11675-000-1(2) 11675-000-1(2) 11675-000-1(2) 11675-000-1(2) 11675-000-1(2) 11675-000-1(2) 11675-000-1(2)
11691-000-1(3) 11691-000-1(9) 11691-000-1(9) 11691-000-1(3) 11691-000-1(3) 11691-000-1(3) 11691-000-1(3) 11691-000-1(3)
15155-001-1(2) 15155-001-1(2) 15155-001-1(2) 15155-001-1(2) 15155-001-1(2) 15155-001-1(2) 15155-001-1(2) 15155-001-1(2)
10898-000-1(2) 10898-000-1(2) 10898-000-1(2) 10898-000-1(2) 10898-000-1(2) 10898-000-1(2) 10898-000-1(2) 10898-000-1(2)
B5 Connector (box to cord cap) 2493-000-1(3) 2493-000-1(3) 2493-000-1(3) 2493-000-1(3) 2494-000-1(3) 2494-000-1(3) 2493-000-1(3) 2493-000-1(3)
B6 Spacer 7665-001-1 7665-001-1 7665-001-1 7665-011-1 7665-010-1 7665-010-1 7665-010-1 7665-010-1
B8 Oil 24709110000 24709110000 24709110000 24709110000 24709110000 24709110000 24709110000 24709110000
B11 Cord Cap 35' 11400-083-5 11400-083-5 11400-083-5 11400-083-5 11400-084-5 11400-084-5 11400-083-5 11400-083-5
Connector (stator to conn. box)
B4
Seal Kits
Carbon-Ceramic 51700-078-7
Tungsten Carbide 51700-376-7
For use with product built with USEM motor.

11
10 HP 10 HP 10 HP 10 HP 15 HP 15 HP 15 HP
4-Pole 1750 RPM 200/3/1750 230/3/1750 460/3/1750 575/3/1750 200/3/1750 230/3/1750 460/3/1750
Item Description
B1 Connection Box 11408-000-5 11408-001-5 11408-001-5 11408-000-5 11408-002-5 11408-003-5 11408-001-5
B2 Rotor/Shaft Assy 14151-012-5 14151-012-5 14151-012-5 14151-012-5 14152-012-5 14152-012-5 14152-012-5
B3 Stator 14152-203-1 14152-003-1 14152-003-1 14152-603-1 14152-203-1 14152-003-1 14152-003-1
11675-000-1(2) 11675-000-1(2) 11675-000-1(2) 11675-000-1(4) 11675-000-1(2) 11675-000-1(2) 11675-000-1(2)
23394A001(3) 11691-000-1(9) 11691-000-1(9) 11691-000-1(3) 23394A001(3) 11691-000-1(9) 11691-000-1(9)
15155-001-1(2) 15155-001-1(2) 15155-001-1(2) 15155-001-1(4) 15155-001-1(2) 15155-001-1(2) 15155-001-1(2)
10898-000-1(2) 10898-000-1(2) 10898-000-1(2) - 10898-000-1(2) 10898-000-1(2) 10898-000-1(2)
2494-000-1(3) 2494-000-1(4) 2494-000-1(6) 2493-000-1(3) 2498-005-1(3) 2494-000-1(1) 2494-000-1(6)
- - - - - 2498-004-1(3) -
-------
B6 Spacer 7665-004-1 7665-004-1 7665-004-1 7665-004-1 7665-004-1 7665-004-1 7665-004-1
B8 Oil 24709110000 24709110000 24709110000 24709110000 24709110000 24709110000 24709110000
----8675-002-1(3) 8675-002-1(3) -
-------
B11 Cord Cap 35' 11400-084-5 11400-084-5 11400-083-5 11400-083-5 11400-086-5 11400-085-5 11400-083-5
B4
Connector (stator to conn. box)
B5
Connector (box to cord cap)
B7
Insulator-Split Bolt
15 HP 20 HP 20 HP 20 HP 20 HP 25 HP 25 HP
4-Pole 1750 RPM 575/3/1750 200/3/1750 230/3/1750 460/3/1750 575/3/1750 200/3/1750 230/3/1750
Item Description
B1 Connection Box 11408-000-5 11408-002-5 11408-003-5 11408-003-5 11408-000-5 11408-004-5 11408-005-5
B2 Rotor/Shaft Assy 14152-012-5 14152-012-5 14152-012-5 14152-012-5 14152-012-5 14153-012-5 14153-012-5
B3 Stator 14152-603-1 14152-203-1 14152-003-1 14152-003-1 14152-603-1 14152-203-1 14152-003-1
11675-000-1(2) 11675-000-1(2) 11675-000-1(2) 11675-000-1(2) 11675-000-1(2) 11675-000-1(2) 11675-000-1(2)
11691-000-1(3) 23394A001(3) 11691-000-1(9) 11691-000-1(9) 11691-000-1(3) 23394A001(3) 11691-000-1(9)
15155-001-1(2) 15155-001-1(2) 15155-001-1(2) 15155-001-1(2) 15155-001-1(2) 15155-001-1(2) 15155-001-1(2)
10898-000-1(2) 10898-000-1(2) 10898-000-1(2) 10898-000-1(2) 10898-000-1(2) 10898-000-1(2) 10898-000-1(2)
2493-000-1(3) 2498-007-1(3) 2494-000-1(1) 2494-000-1(6) 2493-000-1(3) 2498-007-1(3) 2498-007-1(3)
- - 2498-005-1(3) - - - 2498-004-1(1)
-------
B6 Spacer 7665-004-1 7665-004-1 7665-004-1 7665-004-1 7665-004-1 - -
B8 Oil 24709110000 24709110000 24709110000 24709110000 24709110000 24709110000 24709110000
- 8675-001-1(3) 8675-002-1(3) --8675-001-1(3) 8675-001-1(3)
- - - - - - 8675-002-1(1)
B11 Cord Cap 35' 11400-083-5 11400-087-5 11400-087-5 11400-087-5 11400-083-5 11400-087-5 11400-087-5
B4
Connector (stator to conn. box)
B5
Connector (box to cord cap)
B7
Insulator-Split Bolt
25 HP 25 HP 30 HP 30 HP 30 HP 30 HP 40 HP
4-Pole 1750 RPM 460/3/1750 575/3/1750 200/3/1750 230/3/1750 460/3/1750 575/3/1750 200/3/1750
Item Description
B1 Connection Box 11408-001-5 11408-000-5 11408-004-5 11408-005-5 11408-003-5 11408-000-5 11408-006-5
B2 Rotor/Shaft Assy 14153-012-5 14153-012-5 14153-012-5 14153-012-5 14153-012-5 14153-012-5 14153-012-5
B3 Stator 14152-003-1 14152-603-1 14153-203-1 14153-003-1 14153-003-1 14153-603-1 14154-203-1
11675-000-1(2) 11675-000-1(2) 11675-000-1(2) 11675-000-1(2) 11675-000-1(2) 11675-000-1(2) 11667-000-1(2)
11691-000-1(9) 11691-000-1(3) 23394A001(3) 23394A001(9) 11691-000-1(9) 11691-000-1(3) 11691-000-1(9)
15155-001-1(2) 15155-001-1(2) 15155-001-1(2) 15155-001-1(2) 15155-001-1(2) 15155-001-1(2) 15155-001-1(2)
- - - - - - 15155-003-1(3)
-------
10898-000-1(2) 10898-000-1(2) 10898-000-1(2) 10898-000-1(2) 10898-000-1(2) 10898-000-1(2) 10898-000-1(2)
2494-000-1(6) 2494-000-1(3) 2498-007-1(3) 2498-007-1(3) 2494-000-1(6) 2494-000-1(3) 2498-007-1(3)
---2498-004-1(1) ---
B6 Spacer - - - - - - -
B8 Oil 24709110000 24709110000 24709110000 24709110000 24709110000 24709110000 24709110000
--8675-001-1(3) 8675-001-1(3) --8675-001-1(3)
---8675-002-1(1) ---
B11 Cord Cap 35' 11400-084-5 11400-084-5 11400-087-5 11400-087-5 11400-085-5 11400-084-5 11400-087-5
B4
B7
B5
Connector (box to cord cap)
Insulator-Split Bolt
Connector (stator to conn. box)
40 HP 40 HP 40 HP 50 HP 50 HP 50 HP
4-Pole 1750 RPM 230/3/1750 460/3/1750 575/3/1750 230/3/1750 460/3/1750 575/3/1750
Item Description
B1 Connection Box 11408-005-5 11408-003-5 11408-002-5 11408-006-5 11408-005-5 11408-002-5
B2 Rotor/Shaft Assy 14153-012-5 14153-012-5 14153-012-5 14153-012-5 14153-012-5 14153-012-5
B3 Stator 14154-003-1 14154-003-1 14154-603-1 14155-003-1 14155-003-1 14155-603-1
11675-000-1(2) 11675-000-1(2) 11675-000-1(2) 11675-000-1(2) 11675-000-1(2) 11675-000-1(2)
23394A001(9) 23394A001(9) 11691-000-1(3) 11667-000-1(3) 23394A001(9) 23394A001(3)
15155-001-1(2) 15155-001-1(2) 15155-001-1(2) 15155-001-1(2) 15155-001-1(2) 15155-001-1(2)
- - - 15155-003-1(3) - -
---11668-000-1(1) --
10898-000-1(2) 10898-000-1(2) 10898-000-1(2) 10898-000-1(2) 10898-000-1(2) 10898-000-1(2)
2498-007-1(3) 2494-000-1(3) 2494-000-1(3) 2498-007-1(3) 2494-000-1(3) 2494-000-1(3)
2498-004-1(1) ---2498-007-1(3) -
B6 Spacer - - - - - -
B8 Oil 24709110000 24709110000 24709110000 24709110000 24709110000 24709110000
8675-001-1(3) --8675-001-1(3) 8675-001-1(3) -
8675-002-1(1) -----
B11 Cord Cap 35' 11400-087-5 11400-086-5 11400-085-5 11400-087-5 11400-087-5 11400-086-5
B4
B7
B5
Connector (box to cord cap)
Insulator-Split Bolt
Connector (stator to conn. box)
Motor
Parts List
For use with product built with USEM motor.

12
D7 1
D1
D2 D5 D3 D4
D4
D3
D5
D2
1
D7
D1
D4
D5
D2
1D7 D1 1D7 D1
D4
D5
D2
S6AXS4KX
S6LXS4LX
Wet End
Parts

13
D2 D5
1D7 D1 D1 D7 1
D2
D5 D4
D4
D2
D5
D3
1D7 D1
D4
D5
D2
1D1
D7
H4QXS4LVX
S8FX S4BX
Wet End
Parts

Item # Description S4BX S4LX S4LVX S6AX S6LX S8FX S4KX H4QX
D1 VOLUTE 13691-000-2 8919-001-5 10783-000-2 13693-001-2 8918-001-5 8926-002-5 13719-000-2 15152-001-5
D2 WASHER – IMPELLER 1945-000-1 1945-000-1 1945-000-1 1945-000-1 1945-000-1 1945-000-1 1945-000-1 1945-000-1
D3 SCREW MACH. 829-006-1 (3) - 829-009-1 (4) 829-006-1 (3)
D4 RING – WEAR 13690-000-3 - 13695-000-3 13690-000-3 13690-003-3
D5 SCREW – HHC 5/8-11 UNF x 1-1/4 570-018-1 570-018-1 570-018-1 570-018-1 570-018-1 570-018-1 570-018-1 570-018-1
D7 KEY-3/8" SQUARE 2855-008-1 2855-008-1 2855-008-1 2855-008-1 2855-008-1 2855-008-1 2855-008-1 2855-008-1
7.38" - - 11043-016-2 - - - - -
7.88" - - 11043-015-2 - - - - -
8.38" - 2594-024-2 - - 2594-024-2 2594-024-2 - -
8.63" - 11043-013-2 --- -
8.81" - 2594-023-2 ---- -
9" 13692-013-2 - 13694-013-2 --
9.25" 2594-003-213692-012-2 11043-012-2 2594-003-2 2594-003-2 13720-012-2
9.5" 13692-011-2 2594-004-2 - 13694-011-2 2594-004-2 2594-004-2
9.63" -- -2594-030-2 -
9.81" 2594-019-213692-038-2 --2594-019-2 -- -
10" 13692-009-2 2594-006-2 11043-004-2 13694-009-2 -- 15151-004-2
10.18" --- -2594-021-2 2594-021-2 --
10.25" ---
2594-007-2
10.31" - 11043-011-2 --- -
10.38" 2594-016-2 - 2594-016-2 2594-016-2 -
10.5" 2594-008-2 - 13694-007-2 2594-008-2 2594-008-2 13720-007-2 15151-003-2
10.85" ----2594-009-2 --
11" 13692-005-2 2594-010-2 - 13694-005-2 2594-010-2 -13720-005-2
11.25" 11043-008-2 - 2594-011-2
11.38" 2594-020-2 - 2594-020-2 2594-020-2
11.5" 11043-001-2 2594-012-2 2594-012-2 15151-001-2
11.63" 2594-018-2 ---
11.88" 2594-000-2 --2594-000-2 2594-000-2 -
12" 13692-001-2 11043-000-2 --13720-001-2 15151-000-2
IMPELLER
1
13692-004-2
13692-018-2
13692-003-2
13692-020-2
13692-023-2
2594-011-2
2594-012-2
2594-035-2
2594-049-2
2594-007-2
2594-030-2
2594-002-2
2594-029-2
04289-002-3 04289-002-3 04289-002-3
00013-004-1 (2) 00013-004-1 (2) 00013-004-1 (2) 00011-002-1 (2)
13694-004-2
13694-029-2
13694-003-2
13694-033-2
13694-001-2
13694-018-2
13694-023-2
13694-012-2
13720-004-2
13720-032-2
13720-003-2
13720-017-2
13720-030-2
13720-021-2
13720-034-2
13720-008-2
13720-009-2
13720-028-2
13720-011-2
13720-024-2
13720-036-2
13720-013-2
15151-018-2
15151-016-2
15151-009-2
15151-002-2
15151-010-2
15151-005-2
15151-012-2
15151-006-2
13692-008-2
-
13692-015-2
13692-007-2
14
Wet End
Parts List
For use with product built with USEM motor.

Pump
Notes
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
1

16
Pump
Notes
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________

17
Pump
Notes
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________

– Your Authorized Local Distributor –
www.hydromatic.com
STANDARD LIMITED WARRANTY
HYDROMATIC®warrants its products against defects in material and workmanship for a period of 12 months
from the date of shipment from Hydromatic or 18 months from the manufacturing date, whichever occurs first -
provided that such products are used compliance with the requirements of the Hydromatic catalog and
technical manuals for use in pumping raw sewage, municipal wastewater or similar, abrasive free
non-corrosive liquids.
During the warranty period and subject to the conditions set forth, Hydromatic, at its discretion, will repair or
replace to the original user, the parts which prove defective in materials and workmanship. Hydromatic
reserves the right to change or improve its products or any portions thereof without being obligated to provide
such a change or improvement for prior sold and/or shipped units.
Start-up reports and electrical schematics may be required to support warranty claims. Warranty is
effective only if Hydromatic authorized control panels are used. All seal fail and heat sensing devices must be
hooked up, functional and monitored or this warranty will be void. Hydromatic will only cover the lower seal
and labor thereof for all dual seal pumps. Under no circumstance will Hydromatic be responsible for the cost
of field labor, travel expenses, rented equipment, removal/reinstallation costs or freight expenses to and from
the factory or an authorized Hydromatic service facility.
This limited warranty will not apply: (a) to defects or malfunctions resulting from failure to properly
install, operate or maintain the unit in accordance with the printed instructions provided; (b) to failures resulting
from abuse, accident or negligence; (c) to normal maintenance services and parts used in connection with such
service; (d) to units which are not installed in accordance with applicable local codes, ordinances and good
trade practices; (e) if the unit is moved from its original installation location; (f) if unit is used for purposes other
than for what it is designed and manufactured; (g) to any unit which has been repaired or altered by anyone
other than Hydromaticor an authorized Hydromatic service provider; (h) to any unit which has been repaired
using non factory specified/OEM parts.
Warranty Exclusions: HYDROMATIC MAKES NO EXPRESS OR IMPLIED WARRANTIES WHICH EXTEND
BEYOND THE DESCRIPTION ON THE FACE HEREOF. HYDROMATIC SPECIFICALLY DISCLAIMS THE IMPLIED
WARRANTIES OF MERCHANTABILITY AND FITNESS FOR ANY PARTICULAR PURPOSE.
Liability Limitation: IN NO EVENT SHALL HYDROMATIC BE LIABLE OR RESPONSIBLE FOR
CONSEQUENTIAL, INCIDENTAL OR SPECIAL DAMAGES RESULTING FROM OR RELATED IN ANY MANNER
TO ANY HYDROMATIC PRODUCT OR PARTS THEREOF. PERSONAL INJURY AND/OR PROPERTY DAMAGE
MAY RESULT FROM IMPROPER INSTALLATION. HYDROMATIC DISCLAIMS ALL LIABILITY, INCLUDING
LIABILITY UNDER THIS WARRANTY, FOR IMPROPER INSTALLATION. HYDROMATIC RECOMMENDS
INSTALLATION BY PROFESSIONALS.
Some states do not permit some or all of the above warranty limitations or the exclusion or limitation of
incidental or consequential damages and therefore such limitations may not apply to you. No warranties
or representations at any time made by any representatives of Hydromatic shall vary or expand the
provision hereof.
USA
740 East 9th Street, Ashland, Ohio 44805
Tel: [phone] Fax: [phone]
CANADA
269 Trillium Drive, Kitchener, Ontario, Canada N2G 4W5
Tel: [phone] Fax: [phone]
Warranty Rev 02/09

START-UP REPORT
cut along dotted line
Distributor:__________________________________________________ Order No.: _________________________
Installing Contractor: _________________________________________ Phone: ____________________________
Sales Contact: ______________________________________________ Phone: ____________________________
Customer: ______________________________________________________________________________________
Location: _______________________________________________________________________________________
1. SYSTEM INFORMATION
Size of Wet Well:_______________________________________Manufacturer: _____________________________
Discharge from Bottom of Basin: ________________________Discharge Location:________________________
Inlet from Bottom of Basin: _____________________________Inlet Location: _____________________________
Type of Check Valves: __________________________________Type of Piping: ____________________________
Does System Have Suction Gauges? ❑Yes ❑No Suction Pressure Reading: __________________
Does System Have Discharge Gauges? ❑Yes ❑No Discharge Pressure Reading:________________
Liquid Being Pumped:_______________________Temperature (F°): __________ Pct. of Solid (%):___________
Is a Sketch or Photograph of System Available? ❑Yes ❑No If So, Please Attach.
Any Additional Comments on System:______________________________________________________________
_______________________________________________________________________________________________
2. ELECTRICAL INFORMATION
Control Panel Part Number: _____________________________Panel Rated Amps: ________________________
Manufacturer: _________________________________________Voltage: _______________ Phase: ____________
Heater Size:___________________________________________Location of Panel to Wet Well: _______________
Incoming Line Voltage: _________________________________Actual? ___________________________________
Voltage to Pumps: _____________________________________Actual? ___________________________________
Type of Junction Box: __________________________________Manufacturer of Junction Box: ______________
Are Floats Installed in Wet Well? ❑Yes ❑No Are Floats Set to Engineer’s Specs? ❑Yes ❑No
Are Floats Wired for Proper Sequencing? ❑Yes ❑No Are Heat Sensors Hooked Up? ❑Yes ❑No
Is the Seal Leak Detection Hooked Up? ❑Yes ❑No
Any Additional Comments on Electrical: ____________________________________________________________
_______________________________________________________________________________________________
3. PUMP INFORMATION
Type of Pump:_________________________________________Serial Number of Pump: ____________________
Voltage of Pump: ________________ Phase: _______________RPM: _________________ Amps: ____________
Impeller Size:____________________ C.O.S. TDH: __________GPM: _________________
Voltage Supplied from Panel:____________________________Actual?___________________________________
Actual Amperage (All Phases): Phase 1 Amps: ________ Phase 2 Amps: ________ Phase 3 Amps: ________
Define the Rotation of the Pump: ❑Clockwise ❑Counterclockwise
Method Used to Check Rotation: ❑Viewed from the Top ❑Viewed from the Bottom
Any Additional Comments on Pumps: ______________________________________________________________
_______________________________________________________________________________________________
4. ACKNOWLEDGE
Acknowledge that all information is accurate and proper procedures have been followed.
Customer: ___________________________________________________________________ Date: _____________
Start-up Technician:___________________________________________________________ Date: _____________
Send to Warranty Manager, 1101 Myers Parkway, Ashland, OH 44805
or Fax to 419-207-3344
or email to [email protected]
or submit online at http://forms.pentairliterature.com/startupform/startupform.asp?type=h