Pentair Pool Products HYDROMATIC HPGX200 Manual

(Class I, Division 1, Groups C & D): FM
HAZARDOUS LOCATION
SUBMERSIBLE GRINDER PUMP
Model HPGX200
04/11
Item # E-03-438
Part # 5625-438-1
© 2011 Pentair Pump Group, Inc.
Installation and Servi e Manual
NOTE! To the insta er: P ease make sure
you provide this manua to the owner of
the equip ment or to the responsib e party
who maintains the system.

2
Thank you for purchasing your
Hydromatic®pump. To help
ensure years of trouble-free
op er a tion, please read the
fol low ing manual carefully.
B for Op ration:
Read the following in struc tions
care ful ly. Reasonable care and
safe meth ods should be practiced.
Check local codes and
requirements before installation.
Att ntion:
This manual contains important
information for the safe use of
this product. Read this manual
completely before using this
product and refer to it often for
con tin ued safe product use.
DO OT THROW AWAY OR
LOSE THIS MA U AL. Keep it
in a safe place so that you may
refer to it often.
WARNING: B for handling
th s pumps and controls,
always disconn ct th pow r
first. Do not smok or us
sparkabl l ctrical d vic s or
flam s in a s ptic (gas ous) or
possibl s ptic sump.
IMPORTANT: R ad all dir ctions
b for r placing any parts.
WARNING: B for handling
th s pumps and controls, always
dis con n ct th pow r first.
Do not smok or us sparkabl
l c tri cal d vic s or flam s in a
s ptic (gas ous) or possibl
s ptic sump.
Pump:
The hazardous location
submersible pump family was
designed in ac cor dance with
requirements for haz ard ous
locations. These pumps,
connected properly, will provide
years of trouble-free service. If
ser vic ing is required, the repair
should be done by a Hydromatic
approved service center.
Application:
These pumps are designed for
on-site residential sewage
discharge ap pli ca tions with a pH
ranging from 6 to 9, specific
gravities from 0.9 to 1.1,
vis cos i ties ranging from 28 to 35
S.S.U., and temperatures up to
140 de grees Fahrenheit.
R c iving Pump:
Pump should be checked on
arrival for possible concealed
shipping dam age. Any damage
should be reported immediately
to de liv ery carrier. Claims for
damage must originate at the
receiving end. Claims for
shipping damage cannot be
processed at the factory.
Cod s:
All local wiring codes must be
ob served. Consult the local
inspector before installation to
avoid costly de lays that can
occur due to rejection after job
is finished.
Pumps Not Op rating or
in Storag :
Pumps with carbon ceramic seals
must have impellers manually
General
Information
Pump
Warning
rotated (6 revolutions) after
setting non-op er a tion al for 3
months or longer and prior to
electrical start-up.
S al Failur Prob s:
All hazardous location
submersible pumps have two
factory-installed mois ture
detectors (seal failure probes).
They are in a normally open series
circuit in the seal chamber. Un der
normal operating con di tions the
circuit remains open. If the lower
seal leaks and moisture enters this
cham ber, the mois ture would
settle to the bottom of the
chamber and will com plete the
circuit between the mois ture
de tec tors.
This circuit must be connected to
a sensing unit and signaling
device. This is supplied in a
Hydromatic control panel.
NOTE: Failur to install such a
d vic n gat s all warranti s by
Hydromatic pumps.
H at S nsors:
All motors in this family have
heat sensors on or embedded in
the motor winding to detect
excessive heat. This prevents
damage to the motor. If the sen sor
trips due to excessive winding
temperature, the starter in the
panel breaks power to the pump.
Once the sensor resets, the starter
is to be reset (automatic for FM)
for continued operation of the
pump. This circuitry is supplied in
a Hydromatic con trol panel. The
sensors are set to trip at 120
degrees Cel sius.
NOTE: Failur to install such
cir cuit ry would n gat FM
approval and all warranti s by
Hydromatic pumps.

Installing Pump in Sump:
Before installing pump in sump,
lay it on its side and rotate
impeller. Im pel ler may be slightly
stuck due to fac to ry test water so
it must be broken loose with a
small bar or screwdriver in edge
of vanes. The impeller should turn
freely. Do not connect the power
until after this test.
Clean all trash and sticks from
sump and connect pump to piping.
A check valve must be installed
on each pump.
Location:
If pumps are installed in an
existing basin or concrete sump,
the piping can either be connected
permanently or rails and brackets
can be furnished for mounting to
walls of basin. In either case, be
sure the Hydromatic solids
handling ball check valve is used
and that the pumps are sub merged
in a vertical position. The
complete factory-built packaged
sys tem is recommended for the
most satisfactory in stal la tion and
generally for the lowest cost
where expensive installation labor
is involved.
Making El ctrical Conn ctions:
All electrical wiring must be in
ac cor dance with local code, and
only qual i fied electricians should
make the in stal la tions. Com plete
wiring di a grams are included
for use in making the installation.
All wires should be checked
for shorts to ground with an
ohmmeter or Megger after the
con nec tions are made. This is
important, as one grounded wire
can cause con sid er able trouble.
IMPORTANT: If quipm nt
is not prop rly wir d and
prot ct d as r comm nd d,
Hydromatic warranty is void.
3
Pump
Installation
El ctrical Conn ctions:
Make all connections from motor
to control panel to com ply with
local codes.
CAUTION: Mak sur that
th ground wir is s cur ly
conn ct d and that th unit
is prop rly ground d in
accordanc with local cod s.
Unpacking Pump:
Remove pump from carton. When
un pack ing unit, check for
con cealed damage. Claims for
damage must be made at the
receiving end through the delivery
carrier. Dam age cannot be
processed from the factory.
Pow r Cords:
The power cord and heat sensor
seal fail ure cord are potted into
the con nec tion box cap. The cords
must not be spliced.
NOTE: Each cabl has a gr n
l ad. This is th ground wir
and must b ground d prop rly
p r N.E.C. and/or local cod s.
Dur ing normal main t nanc
proc dur s pow r cords should
b insp ct d for abnormal w ar
and r plac d ac cord ing ly.
Ov rload H at rs:
If the Hydromatic electrical pan el
is not used, starters with
3-leg overload relay must be
supplied on 3-phase pumps. Each
leg is to have an identical heater
sized in accordance with the
nameplate amps on the motor
housing. The amp draw on these
sub mers ible motors is slightly
higher than a corresponding
horsepower sur face motor, so
heaters must be sized by the
nameplate rat ing.
Single-phase pumps with capacitor
start have a run and a start
winding, each drawing a
different current. To adequately
protect these windings with the
appropriate heaters, consult the
factory.
NOTE: R d l ad is always
start wind ing of pump using
singl phas .
208 - 230V SINGLE PHASE
T4 T5 T8
BLACK
L2
WHITE
L1 RED L3 P1 (PURPLE)
P2 (BROWN)
MOTOR LEADS
230V (DUAL VOLTAGE) THREE PHASE
P1 (PURPLE)
P2 (DARK BROWN)
T7 T8 T9
T1 T2 T3
T4 T5 T6
BLACK
L2
WHITE
L1 RED L3
200V AND 575V THREE PHASE
T1 T2 T3
BLACK
L2
WHITE
L1 RED L3 P1 (PURPLE)
P2 (BROWN)
460V (DUAL VOLTAGE) THREE PHASE
PL (PURPLE)
P2 (DARK BROWN)
T7 T8 T9
T1 T2 T3
T4 T5 T6
BLACK
L2
WHITE
L1 RED L3
SENSOR LEADS
COLOR PURPOSE
Red Seal Failure
Pink Seal Failure
White Heat Sensor
Black Heat Sensor
Green Ground

4
H at S nsor and S al
Failur Conn ctions:
If a Hydromatic control panel is
used, terminal blocks are
provided for heat sensor and seal
failure con nec tions. (See Panel
Schematic.) If a control panel is
supplied by others, it must allow
heat sensor and seal fail ure
terminations.
Installing Sump L v l Control
Float Controls:
In either simplex, duplex or
triplex systems the lower or
turn-off control is to be set to
maintain a minimum level in the
sump. This level shall be no more
than 31⁄4" from the top of the
motor housing down to the
surface of the sewage.
The second, or turn-on control, is
set above the lower turn-off
control. The exact distance
between the two floats must be a
com pro mise between a frequent
pumping cycle (10 starts per hr.
max.) to control septicity, solids
and a slower cycle for energy
econ o my. This distance should be
determined by the engineer or
con sult ing engineer, depending on
the conditions of the ap pli ca tion.
For installation of Hydromatic
sup plied level controls refer to
your sys tem’s installation and
service manual.
Starting th Pump:
To start the pump, perform the
fol low ing steps in order:
WARNING: K p hands and
cloth ing away from cutt rs
and imp ll r!
1. If pump is 3 phase, the rotation
of the impeller must first be
checked. Lift pump from
sump, lay it down, and quickly
turn pump on and then off.
The impeller should turn
coun ter clock wise when viewed
from the suction. If rotation
is wrong, turn off main
breaker and interchange any
two line leads to motor to
correct rotation.
If pump is piped-in permanently
and inlet cannot be observed,
ro ta tion will have to be
checked by pump operation
described later.
If pump is single phase, no
ro ta tion check is necessary.
2. Run water into sump until
motor is covered.
3. Open gate valve in discharge
line.
4. Turn pump on. If pump runs
and sump liquid does not pump
down, stop pump and close
discharge gate valve. Then lift
pump until sealing flange
is open to vent off trapped
air. Lower pump, open
discharge valve, and start the
pump again.
5. If pump is 3 phase, piped in
per ma nent ly, and still does not
op er ate properly after venting,
rotation is wrong and can be
re versed by interchanging any
two line leads.
6. Level controls should be set in
accordance with “Installing
Sump Level Control Float
Controls” above.
CAUTION: B sur ground wir
is conn ct d to a good ground.
This is important for saf ty.
As the motors are oil filled, no
lubrication or other maintenance
is re quired.
If the heat sensor and seal failure
are hooked up properly, no
attention is necessary as long as
the seal failure indicator light
doesn’t come on. To ensure
continuity of the seal sensor
leads, a test light is provided on
intrinsically safe Hydromatic
pan els as standard equipment.
Pump should be checked every
quar ter for corrosion and wear.
S rvicing Instructions:
IMPORTANT: R ad all
dir ctions b for r placing
any parts.
WARNING: B for handling
th s pumps and controls,
always dis con n ct th pow r
first.
Do not smok or us sparkabl
l c tri cal d vic s or flam s in a
s ptic (gas ous) or possibl
s ptic sump.
Fi ld S rvic on Hydromatic
Hazardous Location Pumps:
If a Hydromatic hazardous
location pump is used in a
hazardous location, or if the
pump is still in warranty, the
pump must be returned to
the factory for service or repaired
in an au tho rized Hydromatic
service center. This will ensure
the integrity of the hazardous
location rating of the pump and
comply with our warranty
require ments. Pumps out of
Pump
Operations
Pump
Maintenan e

5
warranty and not used in a
haz ard ous location can be field
serviced by any reputable
serviceman. When any field
servicing is performed on a pump,
the fol low ing instructions should
be followed carefully.
Disconn cting Pump Cords:
If a Hydromatic hazardous
location pump is to be removed
from its lo ca tion, the pump cords
may be dis con nect ed at control
panel (on sump mount ed control
panels) and cord assembly taken
with pump.
CAUTION: If cord op nings
from sump to control pan l ar
op n, gas s from sump could
nt r pan l and an xplosiv
condition could xist. S al
op nings!
CAUTION: Do not r conn ct
pow r to a cord and cap
ass mbly whil r mov d from
pump.
R placing Cords:
The power cord and heat
sensor/seal failure cord are potted
into the con nec tion box cap,
forming the cord and cap assembly.
If cords require replacement due
to damage or cords being too short,
cord and cap assembly must be
replaced as a complete as sem bly
available from factory.
1. Remove cord and cap assembly.
2. Disconnect wires taking note
of color/number coding.
3. Connect wires of new cord and
cap assembly in same manner
as old one was removed.
4. Reinstall cord and cap
assembly taking care not to
pinch wires.
5. Check pump for proper
rotation before returning to
normal service.
R placing Grind r Parts:
If necessary to replace grinder
parts because of wear or to inspect
for clog ging:
1. Close gate valve at pump
dis charge.
2. Turn off circuit breaker.
CAUTION: N v r work on
pump with pow r on. B sur
ground wir from pump is
conn ct d to a good ground
such as a wat r pip .
3. Remove pump from sump.
4. Remove machine screws (18)
and remove cutter ring retainer
(39). Remove cutter ring (42).
5. Unscrew hex head cap
screws (14) and remove
volute case (23).
6. Radial cutter (40) and axial
cutter (41) are now exposed.
If checking for clogging,
these parts can now be cleaned
without removing them from
the shaft.
7. If necessary to replace cutters,
remove hex head screw (19),
washer (20), and radial cutter
(40) from shaft.
Radial cutter (40) and impeller
(17) are screwed onto shaft.
The thread is right-hand. Tap
radial cutter (40) with plastic
ham mer if necessary to loosen.
Axial cutter (41) lifts off
impeller (17) and is held from
rotation by pin (21). Unscrew
impeller (17) from shaft in
same manner as radial cutter
(40), and remove washer (7).
8. Clean all parts thoroughly
before proceeding with
assembly. Make sure spring
pin (21) is inserted into
impeller (17). Replace case
volute (23) and hex head cap
screws (14).
9. Replace cutter ring (42) and
cutter ring retainer (39) with
machine screws (18).
10.Plug pump into power and
operate for a few seconds only
to ensure parts are not rubbing.
R placing S als:
1. Remove pipe plugs (11) from
mo tor and seal chamber and
drain out all oil. The lower
pipe plug drains the seal
housing. Check for water in
the oil drained from motor
cham ber. If there is some water
in this oil, the pump must be
com plete ly dismantled and the
stator dried out or replaced if
the re sis tance to ground is less
than 500,000 ohms after
drying. A hypot check of 1,500
volts for 230 volt motors and
2,000 volts for 460 volt motors
should be per formed.
2. Remove cutters, impeller and
pump parts as described under
“Replacing Grinder Parts”.
3. Remove socket head cap screw
(24) in seal plate (16) and
install two of the screws into
the back-off holes to force seal
plate (16) from seal housing
(26). Pull ing this plate (16) off
will also force lower seal (22)
from shaft. Remove lower seal
(22) from seal plate (16).
4. Remove snap ring (25) and
pull upper seal (27) from shaft.
It may be necessary to use
packing hooks to remove
seal. Use a screwdriver to
break the upper stationary
ce ram ic seal ring so that it can
be removed easily.

CAUTION: Do not us any old
s al parts. R plac all parts
with n w pi c s. Mixing old and
n w parts will caus imm diat
s al failur .
5. When cleaning all parts before
re place ment, check to be sure
sleeve bearing or shaft is not
worn. Be sure all “O” rings are
in ex cel lent condition without
cuts or nicks, and replace them
if not in excellent condition.
Use O-ring lube to prevent
cutting at as sem bly.
6. After upper seal is replaced we
recommend an air test be made
by inserting 5 lbs. of air
pressure into the motor
housing and allow am ple time
for air to escape. If pressure
remains steady for five
minutes, continue by replacing
lower seal plate, lower shaft
seal, and impeller. Repeat the
air test in the seal chamber.
If this test is satisfactory,
complete the as sem bly as
de scribed earlier. ext, the
pump must be filled with oil.
Start by filling the seal
chamber. Do not fill com plete ly.
Allow about 1⁄2inch air space
for expansion. ext fill the
motor housing just above the
motor winding.
7. Use only Hydromatic
sub mers ible oil in motor
chamber and seal chamber. In
an emergency, a high grade
transformer oil can be used
in the motor chamber and
#20 non-detergent automobile
oil can be used in the
seal chamber.
R placing Motor Stator:
1. If necessary to replace stator,
com plete ly dismantle pump as
described above.
2. Drain all oil from upper
housing. Remove drain plug
(11) in bottom of bearing
housing, and remove bearing
housing (26) and rotor and
shaft assembly (32), making
note that a wave washer (35) is
used on the top of the upper
bearing (34).
3. Place motor housing vertically
on the bench and remove the
hex head screws (2) and
remove the power cord (1)
from the pump, making sure
that the wires are not
damaged. Clip the power cable
leads, taking note of the wire
connections, and then remove
the power cable.
4. Turn the motor housing over
and remove the stator bolts
(29) from the stator (31), then
remove the stator from the
motor housing (33).
5. Place new stator (31) into the
motor housing (33) while
pulling the new leads through
the power cord opening in the
motor housing. Replace the
stator bolts (29) and tighten.
Replace the seal sensor wire
(9) along the side of the stator.
6. Attach the power cord (1) to
the stator (31) leads and the
sensor leads using insulated
butt connectors (4). Once
attached, carefully tuck the
wires into the motor housing
making sure that they will not
come in contact with the rotor.
Replace the power cord
assembly end into the motor
housing (33) and replace the
hex head screws (2) and
tighten. Make sure O-ring (3)
is in place on power cord
assembly flange before
connecting stator (31) wire
leads with butt connectors (4)
to the power cord (1) leads.
7. Examine the bearings (34)
and (36) on the shaft/rotor
assembly (32). If when rotated
they feel rough, replace. When
reinstalling new bearings,
press on the inner ring of the
bearing only or damage may
occur.
8. Replace the wave washer (35)
into the upper bearing pocket
in the motor housing (33),
then reinstall the rotor and
shaft assembly (32).
9. Follow the previously outlined
steps to reassemble the pump
from this point.
10.Always run pump for a
few seconds after assembly
work to be sure all parts run
smoothly before replacing it in
the sump. Check again for
correct rotation. Pump should
rotate counterclockwise when
viewed from the suction end.
NOTE: Wh n applying pow r,
b sur th pump is r strain d
from turn ing by holding th
pump at th motor housing, or
by clamp ing it in a hold ing
fixtur .
WARNING: S v r injury may
r sult from accid ntal contact
with moving cutt rs. K p
clothing, hands and f t away
from cutt rs any tim pow r is
conn ct d to th pump.
6

Pump is noisy.
1. Defective bearings
2. o axial clearance between
im pel ler and volute
3. o axial clearance between
radial cutter and cutter ring
If the cause of the trouble cannot
be determined and corrected as
outlined above, contact your
nearest factory representative.
Below is a list of troubles and
their probable causes.
No liquid d liv r d.
1. Pump air bound
2. Discharge head too high
3. Pump or piping plugged
4. Wrong rotation
5. Speed too low
Insuffici nt liquid d liv r d.
1. Discharge head too high
2. Impeller or cutters partially
plugged or damaged
3. Wrong rotation
4. Incorrect diameter impeller
5. Speed too low
Insuffici nt discharg pr ssur .
1. Wrong rotation
2. Air or gases in liquid
3. Impeller damaged
4. Incorrect impeller diameter
5. Speed too low
Pump ov rloads motor.
1. Wrong rotation
2. Specific gravity or viscosity of
liquid too high
3. Speed too high
4. Head lower than rating,
pumping too much liquid
5. Pump clogged
6. Defective bearings
7. Defective impeller
7
Pump
Troubleshooting

1 06461-045-5 Cord Cap Assy. 35' 1
06461-012-5 Cord Cap Assy. 50' 1
2 19100A029 Screw – Cap 2
3 00834-015-1 O-R ng S 1
4 10898-000-1 Connector 2
6 04918-000-1 Lower Seal Seat S 1
8 05876A120 O-R ng S 1
9 10900-000-5 Seal Sensor Assy. 1
10 10901-001-1 Seal Fa lure Probe 2
11 00119-016-1 P pe Plug w/W re Holes 2
12 10902-000-1 W re Safety Lock 1
13 00150-012-1 O-R ng S 1
14 00101-011-1 Capscrew (Hex) 4
15 00834-023-1 O-R ng S 1
16 05404-007-5 Seal Plate Assy. 1
17 07033-002-2 Impeller 5.00" D a. 1
07033-008-2 Impeller 4.63" D a. 1
07033-031-2 Impeller 4.56" D a. 1
07033-009-2 Impeller 4.38" D a. 1
07033-022-2 Impeller 4.13" D a. 1
07033-024-2 Impeller 3.88" D a. 1
07033-030-2 Impeller 3.50" D a. 1
18 19-001-1 Mach ne Screw (Rd Hd) 3
19 05570-005-1 Impeller Washer 1
20 14885-000-1 Impeller Screw 1
21 05419-001-1 Roll P n 1
22 04917-000-1 Lower Seal (Rotat ng) S 1
23 10957-000-2 Volute 1
24 105-014034-263 Screw – Socket 4
25 00975-002-1 Snap R ng 1
26 10956-100-2 Seal Hous ng 1
27 00300-000-1 Upper Seal S 1
28 00178-006-1 Screw – Socket 4
29 00145-010-1 Mach ne Screw 4
30 05454A009 Lock Washer 4
31 21573C102 Stator 2 HP 230/460/3/60 1
21573C101 Stator 2 HP 200/3/60 1
10823-603-1 Stator 2 HP 575/3/60 1
8
Ref. Part Part
No. No. Description Qty.
21573C100 Stator 2 HP 230/1/60 1
21573C104 Stator 2 HP 200/1/60 1
32 10823-101-5 Rotor & Shaft Assy. 2 HP 3f 1
10832-101-5 Rotor & Shaft Assy. 2 HP 1f 1
33 13494-004-2 Motor Hous ng 1
34 00065-001-1 Upper Bear ng 1
35 00064-001-1 Wave Spr ng 1
36 00065-027-1 Lower Bear ng 1
37 04580-001-1 Dr ve Screw 4
38 Nameplate 1
39 07763-000-1 Cutter Reta n ng R ng 1
40 05405-001-2 Rad al Cutter 1
41 05506-002-2 Ax al Cutter 1
42 05505-000-2 Cutter R ng 1
51700-055-7 Seal K t
13188-000-1 Sh m
otes: S — Parts in Seal Kit.
ORDERI G REPLACEME T PARTS: Product improvements are made from time to time. The latest part design will be fur nished
as long as it is in ter change able with the old part.When ordering re place ment parts, always furnish the fol low ing information:
(1) pump serial num ber, (2) pump model and size, (3) part description, (4) part number, (5) im pel ler diameter (if ordering impeller),
(6) quan ti ty required, and (7) shipping instructions.
Ref. Part Part
No. No. Description Qty.
Ref. Part Part
No. No. Description Qty.
HPGX200
Parts List
ORDERING REPLACEMENT PARTS
Product improvements are made from time to time. The latest part design will be fur nished as long as it is
in ter change able with the old part.
When ordering re place ment parts, always furnish the fol low ing information:
1. Pump serial number 5. Impeller diameter (if ordering impeller)
2. Pump model and size 6. Quantity required
3. Part description 7. Shipping instructions
4. Part number

8
14
15
13
26
28
16
39
18
17
42
40
41 19
20
27
22
21
6
24
25
23
11 12
9
10
3
4
1
38
36
29
32
30
31
34
35
33
2
37
9
HPGX200

– Your Authorized Local Distributor –
www.hydromatic.com
STANDARD LIMITED WARRANTY
HYDROMATIC®warrants its products against defects in material and workmanship for a period of 12 months
from the date of shipment from Hydromatic or 18 months from the manufacturing date, whichever occurs first -
provided that such products are used compliance with the requirements of the Hydromatic catalog and
technical manuals for use in pumping raw sewage, municipal wastewater or similar, abrasive free
non-corrosive liquids.
During the warranty period and subject to the conditions set forth, Hydromatic, at its discretion, will repair or
replace to the original user, the parts which prove defective in materials and workmanship. Hydromatic
reserves the right to change or improve its products or any portions thereof without being obligated to provide
such a change or improvement for prior sold and/or shipped units.
Start-up reports and electrical schematics may be required to support warranty claims. Warranty is
effective only if Hydromatic authorized control panels are used. All seal fail and heat sensing devices must be
hooked up, functional and monitored or this warranty will be void. Hydromatic will only cover the lower seal
and labor thereof for all dual seal pumps. Under no circumstance will Hydromatic be responsible for the cost
of field labor, travel expenses, rented equipment, removal/reinstallation costs or freight expenses to and from
the factory or an authorized Hydromatic service facility.
This limited warranty will not apply: (a) to defects or malfunctions resulting from failure to properly
install, operate or maintain the unit in accordance with the printed instructions provided; (b) to failures resulting
from abuse, accident or negligence; (c) to normal maintenance services and parts used in connection with such
service; (d) to units which are not installed in accordance with applicable local codes, ordinances and good
trade practices; (e) if the unit is moved from its original installation location; (f) if unit is used for purposes other
than for what it is designed and manufactured; (g) to any unit which has been repaired or altered by anyone
other than Hydromaticor an authorized Hydromatic service provider; (h) to any unit which has been repaired
using non factory specified/OEM parts.
Warranty Exclusions: HYDROMATIC MAKES NO EXPRESS OR IMPLIED WARRANTIES WHICH EXTEND
BEYOND THE DESCRIPTION ON THE FACE HEREOF. HYDROMATIC SPECIFICALLY DISCLAIMS THE IMPLIED
WARRANTIES OF MERCHANTABILITY AND FITNESS FOR ANY PARTICULAR PURPOSE.
Liability Limitation: IN NO EVENT SHALL HYDROMATIC BE LIABLE OR RESPONSIBLE FOR
CONSEQUENTIAL, INCIDENTAL OR SPECIAL DAMAGES RESULTING FROM OR RELATED IN ANY MANNER
TO ANY HYDROMATIC PRODUCT OR PARTS THEREOF. PERSONAL INJURY AND/OR PROPERTY DAMAGE
MAY RESULT FROM IMPROPER INSTALLATION. HYDROMATIC DISCLAIMS ALL LIABILITY, INCLUDING
LIABILITY UNDER THIS WARRANTY, FOR IMPROPER INSTALLATION. HYDROMATIC RECOMMENDS
INSTALLATION BY PROFESSIONALS.
Some states do not permit some or all of the above warranty limitations or the exclusion or limitation of
incidental or consequential damages and therefore such limitations may not apply to you. No warranties
or representations at any time made by any representatives of Hydromatic shall vary or expand the
provision hereof.
USA
740 East 9th Street, Ashland, Ohio 44805
Tel: [phone] Fax: [phone]
CANADA
269 Trillium Drive, Kitchener, Ontario, Canada N2G 4W5
Tel: [phone] Fax: [phone]
Warranty Rev 02/09

START-UP REPORT
cut along dotted line
Distributor:__________________________________________________ Order No.: _________________________
Installing Contractor: _________________________________________ Phone: ____________________________
Sales Contact: ______________________________________________ Phone: ____________________________
Customer: ______________________________________________________________________________________
Location: _______________________________________________________________________________________
1. SYSTEM INFORMATION
Size of Wet Well:_______________________________________Manufacturer: _____________________________
Discharge from Bottom of Basin: ________________________Discharge Location:________________________
Inlet from Bottom of Basin: _____________________________Inlet Location: _____________________________
Type of Check Valves: __________________________________Type of Piping: ____________________________
Does System Have Suction Gauges? ❑Yes ❑No Suction Pressure Reading: __________________
Does System Have Discharge Gauges? ❑Yes ❑No Discharge Pressure Reading:________________
Liquid Being Pumped:_______________________Temperature (F°): __________ Pct. of Solid (%):___________
Is a Sketch or Photograph of System Available? ❑Yes ❑No If So, Please Attach.
Any Additional Comments on System:______________________________________________________________
_______________________________________________________________________________________________
2. ELECTRICAL INFORMATION
Control Panel Part Number: _____________________________Panel Rated Amps: ________________________
Manufacturer: _________________________________________Voltage: _______________ Phase: ____________
Heater Size:___________________________________________Location of Panel to Wet Well: _______________
Incoming Line Voltage: _________________________________Actual? ___________________________________
Voltage to Pumps: _____________________________________Actual? ___________________________________
Type of Junction Box: __________________________________Manufacturer of Junction Box: ______________
Are Floats Installed in Wet Well? ❑Yes ❑No Are Floats Set to Engineer’s Specs? ❑Yes ❑No
Are Floats Wired for Proper Sequencing? ❑Yes ❑No Are Heat Sensors Hooked Up? ❑Yes ❑No
Is the Seal Leak Detection Hooked Up? ❑Yes ❑No
Any Additional Comments on Electrical: ____________________________________________________________
_______________________________________________________________________________________________
3. PUMP INFORMATION
Type of Pump:_________________________________________Serial Number of Pump: ____________________
Voltage of Pump: ________________ Phase: _______________RPM: _________________ Amps: ____________
Impeller Size:____________________ C.O.S. TDH: __________GPM: _________________
Voltage Supplied from Panel:____________________________Actual?___________________________________
Actual Amperage (All Phases): Phase 1 Amps: ________ Phase 2 Amps: ________ Phase 3 Amps: ________
Define the Rotation of the Pump: ❑Clockwise ❑Counterclockwise
Method Used to Check Rotation: ❑Viewed from the Top ❑Viewed from the Bottom
Any Additional Comments on Pumps: ______________________________________________________________
_______________________________________________________________________________________________
4. ACKNOWLEDGE
Acknowledge that all information is accurate and proper procedures have been followed.
Customer: ___________________________________________________________________ Date: _____________
Start-up Technician:___________________________________________________________ Date: _____________
Send to Warranty Manager, 1101 Myers Parkway, Ashland, OH 44805
or Fax to 419-207-3344
or email to [email protected]
or submit online at http://forms.pentairliterature.com/startupform/startupform.asp?type=h