Pentair FLECK 2900S User manual

Fleck 2900s
Service Manual
41689 Rev E OC11
TABLE OF CONTENTS
JOB SPECIFICATION SHEET ...............................................1
INSTALLATION ......................................................................2
START-UP INSTRUCTIONS ..................................................2
3200 TIMER SETTING PROCEDURE...................................3
3210 & 3220 TIMER SETTING PROCEDURE ......................4
3200, 3210, 3220, 3230 REGENERATION CYCLE
SETTING PROCEDURE........................................................5
3200 TIME CLOCK TIMER ASSEMBLY.................................6
3210 METER DELAYED TIMER ASSEMBLY ........................7
3220 METER IMMEDIATE TIMER ASSEMBLY .....................8
3230 REMOTE START TIMER ASSEMBLY...........................9
UPPER ENVIRONMENTAL POWERHEAD ASSEMBLY .......10
LOWER ENVIRONMENTAL POWERHEAD ASSEMBLY ......11
CONTROL VALVE ASSEMBLY ..............................................12
CONTROL VALVE SIDE MOUNT ADAPTER.........................14
1600 SERIES BRINE SYSTEM..............................................15
1650 BRINE SYSTEM ASSEMBLY........................................17
1700 BRINE SYSTEM ASSEMBLY........................................19
1710 BRINE SYSTEM ASSEMBLY........................................20
2" BRASS METER ASSEMBLY..............................................21
2" PLASTIC METER ASSEMBLY...........................................22
1600 SERVICE VALVE OPERATOR (NEW STYLE)..............23
2300 SAFETY BRINE VALVE.................................................24
2310 SAFETY BRINE VALVE.................................................25
2350 SAFETY BRINE VALVE.................................................26
GENERAL SERVICE HINTS FOR METER CONTROL .........27
TROUBLESHOOTING ...........................................................28
WATER CONDITIONER FLOW DIAGRAMS -
DOWNFLOW..........................................................................29
WATER CONDITIONER FLOW DIAGRAMS - UPFLOW.......30
FLOW DATA & INJECTOR DRAW RATES - DOWNFLOW ...31
ENVIRONMENTAL BACKPLATE DIMENSIONS ...................32
SYSTEM #4 ...........................................................................33
SYSTEM #5 INTERLOCK .....................................................33
SYSTEM #6 & #7 ...................................................................34
SYSTEM #4 WIRING .............................................................35
SYSTEM #5 WIRING .............................................................37
SYSTEM #6 WIRING .............................................................38
SYSTEM #7 WIRING .............................................................39
1600/1700 SYSTEM NOZZLE & THROAT CHART ...............41
SERVICE ASSEMBLIES ........................................................42
JOB SPECIFICATION SHEET
Job Number: ___________________________________________________
Model Number: _________________________________________________
Water Hardness: _______________________________________ ppm or gpg
Capacity Per Unit: _______________________________________________
Mineral Tank Size: ______________ Diameter: ________ Height: _________
Salt Setting per Regeneration: _____________________________________
1. Type of Timer:
A. 7 Day or 12 Day
B. Meter Initiated
2. Downow: Upow UpowVariable
3. Meter Size:
A. 3/4" Std Range (125 - 2,100 gallon setting)
B. 3/4" Ext Range (625 - 10,625 gallon setting)
C. 1" Std Range (310 - 5,270 gallon setting)
D. 1" Ext Range (1,150 - 26,350 gallon setting)
E. 1-1/2" Std Range (625 - 10,625 gallon setting)
F. 1-1/2" Ext Range (3,125 - 53,125 gallon setting)
G. 2" Std Range (1,250 - 21,250 gallon setting)
H. 2" Ext Range (6,250 - 106,250 gallon setting)
I. 3" Std Range (3,750 - 63,750 gallon setting)
J. 3" Ext Range (18,750 - 318,750 gallon setting)
K. Electronic_________ Pulse Count ________ Meter Size _______
4. System Type:
A. System #4: 1 Tank, 1 Meter, Immediate, or Delayed Regeneration
B. System #4: Time Clock
C. System #4: Twin Tank
D. System #5: 2-5 Tanks, Interlock Mechanical
2-4 Tanks, Interlock Electronic
Meter per unit for Mechanical and Electronic
E. System #6: 2-5 Tanks, 1 Meter, Series Regeneration, Mechanical
2-4 Tanks, 1 Meter, Series Regeneration, Electronic
F. System #7: 2-5 Tanks, 1 Meter, Alternating Regeneration,
Mechanical
2 Tanks only, 1 Meter, Alternating Regeneration,
Electronic
G. System #9: Electronic Only, 2-4 Tanks, Meter per Valve, Alternating
H. System #14: Electronic Only, 2-4 Tanks, Meter per Valve. Brings
units on and ofine based on ow.
5. TimerProgramSettings:
A. Backwash: ___________________________________ Minutes
B. Brine and Slow Rinse: __________________________ Minutes
C. Rapid Rinse: _________________________________ Minutes
D. Brine Tank Rell: ______________________________ Minutes
E. Pause Time:__________________________________ Minutes
F. Second Backwash: ____________________________ Minutes
6. DrainLineFlowControl: ______________________________gpm
7. Brine Line Flow Controller: ____________________________gpm
8. Injector Size#: ____________________________________________
9. Piston Type:
A. Hard Water Bypass
B. No Hard Water Bypass

INSTALLATION
WaterPressure
A minimum of 20 pounds (1.4 bar) of water pressure is required
for regeneration valve to operate effectively.
ElectricalFacilities
An uninterrupted alternating current (A/C) supply is required.
Note: Other voltages are available. Please make sure your
voltage supply is compatible with your unit before installation.
ExistingPlumbing
Condition of existing plumbing should be free from lime and
iron buildup. Piping that is built up heavily with lime and/or iron
should be replaced. If piping is clogged with iron, a separate
iron lter unit should be installed ahead of the water softener.
LocationOfSoftenerAndDrain
The softener should be located close to a drain to prevent air
breaks and back ow.
BY-PASSVALVES
Always provide for the installation of a by-pass valve if unit is
not equipped with one.
CAUTION Waterpressureisnottoexceed125psi(8.6bar),
watertemperatureisnottoexceed110°F(43°C),
andtheunitcannotbesubjectedtofreezing
conditions.
InstallationInstructions
1. Place the softener tank where you want to install the unit
making sure the unit is level and on a rm base.
2. During cold weather, the installer should warm the valve to
room temperature before operating.
3. All plumbing should be done in accordance with local
plumbing codes. The pipe size for residential drain line
should be a minimum of 1/2" (13 mm). Backwash ow rates
in excess of 7 gpm (26.5 Lpm) or length in excess of 20’
(6 m) require 3/4" (19 mm) drain line. Commercial drain
lines should be the same size as the drain line ow control.
4. Refer to the dimensional drawing for cutting height of the
distributor tube. If there is no dimensional drawing, cut the
distributor tube ush with the top of the tank.
5. Lubricate the distributor O-ring seal and tank O-ring seal.
Place the main control valve on tank. Note: Only use
silicone lubricant.
6. Solder joints near the drain must be done prior to
connecting the Drain Line Flow Control tting (DLFC).
Leave at least 6" (15 cm) between the DLFC and solder
joints when soldering pipes that are connected on the
DLFC. Failure to do this could cause interior damage to the
DLFC.
7. Teon tape is the only sealant to be used on the drain
tting. The drain from twin tank units may be run through a
common line.
8. Make sure that the oor is clean beneath the salt storage
tank and that it is level.
9. Place approximately 1" (25 mm) of water above the grid
plate. If a grid is not utilized, ll to the top of the air check
(Figure 1) in the salt tank. Do not add salt to the brine tank
at this time.
10. On units with a by-pass, place in by-pass position. Turn on
the main water supply. Open a cold soft water tap nearby
and let run a few minutes or until the system is free from
foreign material (usually solder) that may have resulted
from the installation. Once clean, close the water tap.
11. Slowly place the by-pass in service position and let water
ow into the mineral tank. When water ow stops, slowly
open a cold water tap nearby and let run until the air is
purged from the unit.
12. Plug unit into an electrical outlet. Note: All electrical
connections must be connected according to local codes.
Be certain the outlet is uninterrupted.
60002 Rev E
Figure 1 Residential Air Check Valve
START-UPINSTRUCTIONS
The water softener should be installed with the inlet, outlet, and
drain connections made in accordance with the manufacturer’s
recommendations, and to meet applicable plumbing codes.
1. Turn the manual regeneraton knob slowly in a clockwise
direction until the program micro switch lifts on top of the
rst set of pins. Allow the drive motor to move the piston to
the rst regeneration step and stop. Each time the program
switch position changes, the valve will advance to the next
regeneration step. Always allow the motor to stop before
moving to the next set of pins or spaces.
NOTE:Forelectronicvalves,pleaserefertothemanual
regenerationpartofthetimeroperationsection.
Ifthevalvecamewithaseparateelectronic
timerservicemanual,refertothetimer
operationsectionoftheelectronictimerservice
manual.
2. Position the valve to backwash. Ensure the drain line ow
remains steady for 10 minutes or until the water runs clear
(see above).
3. Position the valve to the brine / slow rinse position. Ensure
the unit is drawing water from the brine tank (this step may
need to be repeated).
4. Position the valve to the rapid rinse position. Check the
drain line ow, and run for 5 minutes or until the water runs
clear.
5. Position the valve to the start of the brine tank ll cycle.
Ensure water goes into the brine tank at the desired rate.
The brine valve drive cam will hold the valve in this position
to ll the brine tank for the rst regeneration.
6. Replace control box cover.
7. Put salt in the brine tank.
NOTE:Donotusegranulatedorrocksalt.
2 • OC11 Fleck 2900s

3200TIMERSETTINGPROCEDURE
HowToSetDaysOnWhichWaterConditionerIsTo
Regenerate(Figure2)
Rotate the skipper wheel until the number “1” is at the red
pointer. Set the days that regeneration is to occur by sliding
tabs on the skipper wheel outward to expose trip ngers.
Each tab is one day. Finger at red pointer is tonight. Moving
clockwise from the red pointer, extend or retract ngers to
obtain the desired regeneration schedule.
HowToSetTheTimeOfDay
1. Press and hold the red button in to disengage the drive
gear.
2. Turn the large gear until the actual time of day is at
the time of day pointer.
3. Release the red button to again engage the drive gear.
HowToManuallyRegenerateYourWaterConditionerAt
Any Time
1. Turn the manual regeneration knob clockwise.
2. This slight movement of the manual regeneration knob
engages the program wheel and starts the regeneration
program.
3. The black center knob will make one revolution in the
following approximately three hours and stop in the position
shown in the drawing.
4. Even though it takes three hours for this center knob to
complete one revolution, the regeneration cycle of your unit
might be set for only one half of this time.
5. In any event, conditioned water may be drawn after rinse
water stops owing from the water conditioner drain line.
HowtoAdjustRegenerationTime
1. Disconnect the power source.
2. Locate the three screws behind the manual regeneration
knob by pushing the red button in and rotating the 24 hour
dial until each screw appears in the cut out portion of the
manual regeneration knob.
3. Loosen each screw slightly to release the pressure on the
time plate from the 24 hour gear.
4. Locate the regeneration time pointer on the inside of the 24
hour dial in the cut out.
5. Turn the time plate so the desired regeneration time aligns
next to the raised arrow.
6. Push the red button in and rotate the 24 hour dial. Tighten
each of the three screws.
7. Push the red button and locate the pointer one more time to
ensure the desired regeneration time is correct.
8. Reset the time of day and restore power to the unit.
61502-3200 Rev A
Figure 2
Fleck 2900s OC11 • 3

3210 & 3220 TIMER SETTING
PROCEDURE
TypicalProgrammingProcedure
Calculate the gallon capacity of the system, subtract the
necessary reserve requirement and set the gallons available
opposite the small white dot on the program wheel gear (Figure
3).
NOTE:Drawingshows8,750gallonsetting.Thecapacity
(gallons)arrow(15)showszerogallonsremaining.
Theunitwillregeneratetonightattheset
regenerationtime.
HowToSetTheTimeOfDay
1. Press and hold the red button in to disengage the drive
gear.
2. Turn the large gear until the actual time of day is opposite
the time of day pointer.
3. Release the red button to again engage the drive gear.
HowToManuallyRegenerateYourWaterConditionerAt
Any Time
1. Turn the manual regeneration knob clockwise.
2. This slight movement of the manual regeneration knob
engages the program wheel and starts the regeneration
program.
3. The black center knob will make one revolution in the
following approximately three hours and stop in the position
shown in the drawing.
4. Even though it takes three hours for this center knob to
complete one revolution, the regeneration cycle of your unit
might be set for only one half of this time.
5. In any event, conditioned water may be drawn after rinse
water stops owing from the water conditioner drain line.
ImmediateRegenerationTimers
These timers do not have a 24 hour gear. Setting the gallons
on the program wheel and manual regeneration procedure are
the same as previous instructions. The timer will regenerate as
soon as the capacity gallons reaches zero.
NOTE:Theprogramwheeltotheleftmaybedifferentthan
theprogramwheelontheproduct.
NOTE:Tosetmetercapacityrotatemanualknobone-360°
revolutiontosetgallonage.
61502-3200 Rev A
Figure 3
4 • OC11 Fleck 2900s

3200,3210,3220,3230REGENERATION
CYCLESETTINGPROCEDURE
HowToSetTheRegenerationCycleProgram
The regeneration cycle program on your water conditioner has
been factory preset, however, portions of the cycle or program
may be lengthened or shortened in time to suit local conditions.
3200SeriesTimers(Figure4)
1. To expose cycle program wheel, grasp timer in upper left-
hand corner and pull, releasing snap retainer and swinging
timer to the right.
2. To change the regeneration cycle program, the program
wheel must be removed. Grasp program wheel and
squeeze protruding lugs toward center, lift program wheel
off timer. Switch arms may require movement to facilitate
removal.
3. Return timer to closed position engaging snap retainer in
back plate. Make certain all electrical wires locate above
snap retainer post.
TimerSettingProcedure
HowToChangeTheLengthOfTheBackwashTime
The program wheel as shown in the drawing is in the service
position. As you look at the numbered side of the program
wheel, the group of pins starting at zero determines the length
of time your unit will backwash.
For example, if there are six pins in this section, the time
of backwash will be 12 min. (2 min. per pin). To change the
length of backwash time, add or remove pins as required. The
number of pins times two equals the backwash time in minutes.
HowToChangeTheLengthOfBrineAndRinseTime
1. The group of holes between the last pin in the backwash
section and the second group of pins determines the length
of time that your unit will brine and rinse (2 min. per hole).
2. To change the length of brine and rinse time, move the
rapid rinse group of pins to give more or fewer holes in the
brine and rinse section. Number of holes times two equals
brine and rinse time in minutes.
HowToChangeTheLengthOfRapidRinse
1. The second group of pins on the program wheel determines
the length of time that your water conditioner will rapid rinse
(2 min. per pin).
2. To change the length of rapid rinse time, add or remove
pins at the higher numbered end of this section as required.
The number of pins times two equals the rapid rinse time in
minutes.
HowToChangeTheLengthOfBrineTankRellTime
1. The second group of holes in the program wheel
determines the length of time that your water conditioner
will rell the brine tank (2 min. per hole).
2. To change the length of rell time, move the two pins at the
end of the second group of holes as required.
3. The regeneration cycle is complete when the outer
microswitch is tripped by the two pin set at end of the brine
tank rell section.
4. The program wheel, however, will continue to rotate until
the inner micro switch drops into the notch on the program
wheel.
61502-3210 Rev A
Figure 4
Fleck 2900s OC11 • 5

37
61502-3200 Rev A
ItemNo. QTY PartNo. Description
1................1 ....... 13870................Housing, Timer, 3200
2................1 ....... 14265................Clip, Sping
3................3 ....... 14087................Insulator
4................1 ....... 10896................Switch, Micro
5................1 ....... 15320................Switch, Micro, Timer
6................2 ....... 11413 ................Screw, Pan Hd Mach, 4-40 x
1-1/8
7................1 ....... 13886................Knob, 3200
8................5 ....... 13296................Screw, Hex Wsh, 6-20 x 1/2
9................1 ....... 11999 ................Label, Button
10..............1 ....... 13018................Pinion, Idler
11..............1 ....... 13312................Spring, Idler Shaft
12..............1 ....... 13017................Gear, Idler
13..............1 ....... 13164................Gear, Drive
14..............1 ....... 13887................Plate, Motor Mounting
15..............1 ....... 18743-1.............Motor, 120V, 60Hz, 1/30 RPM
1 ....... 18752-1.............Motor, 100V, 50Hz, 1/30 RPM
1 ....... 18824-1.............Motor, 230V, 50Hz, 1/30 RPM
1 ....... 18826-1.............Motor, 24V, 50Hz, 1/30 RPM
1 ....... 19659-1.............Motor, 24V, 60Hz, 1/30 RPM
1 ....... 19660-1.............Motor, 230V, 60Hz, 1/30 RPM
16..............2 ....... 13278................Screw, Sltd Fillister Hd 6-32 x
.156
17..............1 ....... 15424................Spring, Detent, Timer
18..............1 ....... 15066................Ball, 1/4", Delrin
19..............1 ....... 15465................Label, Caution
3200 TIME CLOCK TIMER ASSEMBLY
20..............1 ....... 19210................Program Wheel Assy
21..............1 ....... 13911 ................Gear, Main Drive, Timer
22.............17 ...... 41754................Pin, Spring, 1/16 x 5/8 SS, Timer
23..............1 ....... 13011 ................Arm, Cycle Actuator
24..............1 ....... 13864................Ring, Skipper Wheel
25..............2 ....... 13311 ................Spring, Detent, Timer
26..............2 ....... 13300................Ball, 1/4", SS
27..............1 ....... 14381................Skipper Wheel Assy, 12 Day
1 ....... 14860................Skipper Wheel Assy, 7 Day
28..............1 ....... 13014................Pointer, Regeneration
29..............1 ....... 40096-24...........Dial, 12 AM Regen Assy, Black
1 ....... 40096-02...........Dial, 2 AM Regen Assy, Black
30..............1 ....... 13881................Bracket, Hinger Timer
31..............2 ....... 11384 ................Screw, Phil, 6-32 x 1/4 Zinc
32..............1 ....... 13902................Harness, 3200
33..............2 ....... 40422................Nut, Wire, Tan
34..............1 ....... 15354-01...........Wire, Ground, 4"
35..............1 ....... 14007................Label, Time of Day
36..............1 ....... * ........................Complete 3200 Time Clock
Timer Assembly
37........................ 60320-02...........Switch Kit, 3200/9000 Timer
Auxiliary, Optional
38........................ 61420-03...........Program Wheel, Gear Assy,
Filter 2 Min Per Pin
........ 61420-04...........Program Wheel, Gear Assy,
Softener, 2 Min Per Pin
*Call your distributor for Part Number
ItemNo. QTY PartNo. Description
36
38
6 • OC11 Fleck 2900s

3210 METER DELAYED TIMER
ASSEMBLY
41
42
ItemNo. QTY PartNo. Description
1................1 ....... 13870................Housing, Timer, 3200
2................1 ....... 13802................Gear, Cycle Actuator
3................1 ....... 40096-02...........Dial 2 AM Regen Assy, Black
4................1 ....... 13886................Knob, 3200
5................4 ....... 13296................Screw, Hex Wsh, 6-20 x 1/2
6................2 ....... 11999 ................Label, Button
7................1 ....... 13803................Gear, Program Drive Wheel
8................1 ....... 13806................Retainer, Program Wheel
9................1 ....... 13748................Screw, Flat Head St, 6-20 x 1/2
10..............1 ....... 14265................Clip, Spring
11..............1 ....... 15424................Spring, Detent, Timer
12..............1 ....... 15066................Ball, 1/4" Delrin
13..............1 ....... 13018................Pinion, Idler
14..............1 ....... 13312................Spring, Idler Shaft
15..............1 ....... 13017................Gear, Idler
16..............1 ....... 13164................Gear, Drive
17..............1 ....... 13887................Plate, Motor Mounting
18..............1 ....... 18743-1.............Motor, 120V, 60Hz 1/30 RPM
1 ....... 18752-1.............Motor, 100V, 50Hz, 1/30 RPM
1 ....... 18824-1.............Motor, 230V, 50Hz, 1/30 RPM
1 ....... 18826-1.............Motor, 24V, 50Hz, 1/30 RPM
1 ....... 19659-1.............Motor, 24V, 60Hz, 1/30 RPM
1 ....... 19660-1.............Motor, 230V, 60Hz, 1/30 RPM
19..............1 ....... 13278................Screw, Fillister Hd, 6-32 x .156
20..............1 ....... 13830................Pinion, Program Wheel Drive
21..............1 ....... 13831................Clutch, Drive Pinion
22..............1 ....... 14276................Spring, Meter, Clutch
23..............1 ....... 14253................Retainer, Clutch Spring
24..............3 ....... 11384 ................Screw, Phil, 6-32 x 1/4
25..............1 ....... 13881................Bracket, Hinge Timer
61502-3210 Rev A
26..............3 ....... 14087................Insulator
27..............1 ....... 10896................Switch, Micro
28..............1 ....... 15320................Switch, Micro, Timer
29..............2 ....... 11413 ................Screw, Pan Hd Mach, 4-40 x 1 1/8
30..............1 ....... 14198................Label, Indicator
31..............1 ....... 15465................Label, Caution
32..............1 ....... 14007................Label, Time of Day
33..............1 ....... 14045................Label, Instruction
34..............1 ....... 13902................Harness, 3200
35..............2 ....... 40422................Nut, Wire, Tan
36..............1 ....... 15354-01...........Wire, Ground, 4"
37..............1 ....... 19210................Program Wheel Assy
38.............17 ...... 41754................Pin, Spring, 1/16 x 5/8 SS, Timer
39..............1 ....... 13911 ................Gear, Main Drive, Timer
40..............1 ....... * ........................Complete 3210 Meter Delayed
Timer Assembly
41........................ 60405-50...........Program Wheel, w/2" STD Label
0-21,000 gal
........ 60405-60...........Program Wheel, w/2" EXT Label
0-100,000 gal
..........60405-61.............Program Wheel, w/2" EXT Range
375 m3
42........................ 60320-02...........Switch Kit, 3200/9000 Timer
Auxiliary, Optional
43........................ 61420-03...........Program Wheel, Gear Assy,
Filter 2 Min Per Pin
........ 61420-04...........Program Wheel, Gear Assy,
Softener, 2 Min Per Pin
*Call your distributor for Part Number
ItemNo. QTY PartNo. Description
40
43
Fleck 2900s OC11 • 7

3220 METER IMMEDIATE TIMER
ASSEMBLY
ItemNo. QTY PartNo. Description
1................1 ....... 13870................Housing, Timer
2................1 ....... 15431................Gear, Cycle Actuator, System #5
3................1 ....... 13886................Knob, 3200
4................4 ....... 13296................Screw, Hex Wsh, 6-20 x 1/2
5................2 ....... 11999 ................Label, Button
6................1 ....... 13807................Gear, Program Drive Wheel
7................1 ....... 13806................Retainer, Program Wheel
8................1 ....... 13748................Screw, Flt Hd St, 6-20 x 1/2
9................1 ....... 14265................Spring Clip
10..............1 ....... 13018................Pinion, Idler
11..............1 ....... 18563................Idler Shaft Spring
12..............1 ....... 13017................Gear, Idler
13..............1 ....... 13164................Drive Gear
14..............1 ....... 13887................Plate, Motor Mounting
15..............1 ....... 18743-1.............Motor, 120V, 60 Hz, 1/30 RPM
1 ....... 18752-1.............Motor, 100V, 50Hz, 1/30 RPM
1 ....... 18824-1.............Motor, 230V, 50Hz, 1/30 RPM
1 ....... 18826-1.............Motor, 24V, 50Hz, 1/30 RPM
1 ....... 19659-1.............Motor, 24V, 60Hz, 1/30 RPM
1 ....... 19660-1.............Motor, 230V, 60Hz, 1/30 RPM
16..............2 ....... 13278................Screw, Sltd Fillister Hd
17..............1 ....... 14502................Pinion, Program Wheel
18..............1 ....... 14501................Clutch, Drive Pinion
19..............1 ....... 14276................Meter Clutch Spring
20..............1 ....... 14253................Retainer, Clutch Spring
21..............3 ....... 11384 ................Screw, Phil, 6-32 x 1/4 Zinc
22..............1 ....... 13881................Bracket, Hinge Timer
23..............3 ....... 14087................Insulator
24..............1 ....... 15414-00...........Micro Switch
ItemNo. QTY PartNo. Description
25..............1 ....... 15320................Switch, Micro, Timer
26..............2 ....... 11413 ................Screw, Pan Hd Mach, 4-40 x 1-1/8
27..............1 ....... 14198................Label, Indicator
28..............1 ....... 15465................Label, Caution
29..............1 ....... 14007................Label, Time of Day
30..............1 ....... 15148................Label, Instruction
31..............1 ....... 40617................Harness, 3220
32..............2 ....... 40422................Nut, Wire, Tan
33..............1 ....... 15354-01...........Wire, Ground, 4"
34..............1 ....... 19210-05...........Program Wheel Assembly,
9000/3230
35.............17 ...... 41754................Pin, Spring, 1/16 x 5/8 Stainless
Steel, Timer
36..............1 ....... 15055................Gear, Main Drive
37..............1 ....... * ........................Complete 3220 Meter Immediate
Timer Assembly
38........................ 60405-50...........Program Wheel, w/2" STD Label
0-21,000 gal
........ 60405-60...........Program Wheel, w/2" EXT Label
0-100,000 gal
..........60405-61.............Program Wheel, w/2" EXT Range
375 m3
39........................ 60320-02...........Switch Kit, 3200/9000 Timer
Auxiliary, Optional
40........................ 61420-06...........Program Wheel, Gear Assy,
Softener Immediate 2 Min Per
Pin
........ 61420-42...........Program Wheel, Gear Assy,
Filter Immediate 2 Min Per Pin
*Call your distributor for Part Number
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18 19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36 5
1
23
23
21
4
38
39
61502-3220 Rev B
37
40
8 • OC11 Fleck 2900s

3230 REMOTE START TIMER
ASSEMBLY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
20
8
8
3
3
24
24
24
23
21
25 26
27
22
61502-3230R REV A
ItemNo. QTY PartNo. Description
1................1 ....... 13870................Housing, Timer
2................1 ....... 14265................Spring Clip
3................3 ....... 14087................Insulator
4................1 ....... 15314................Micro Switch
5................1 ....... 15320................Switch, Micro, Timer
6................2 ....... 11413 ................Screw, Pan Hd Mach, 4-40 x
1-1/8
7................1 ....... 13886................Knob, 3200
8................4 ....... 13296................Screw, Hex Wsh, 6-20 x 1/2
9................1 ....... 11999 ................Label, Button
10..............1 ....... 13018................Pinion, Idler
11..............1 ....... 18563................Idler Shaft Spring
12..............1 ....... 13017................Gear, Idler
13..............1 ....... 15055................Drive Gear
14..............1 ....... 13887................Plate, Motor Mounting
15..............1 ....... 18743-1.............Motor, 120V, 60 Hz, 1/30 RPM
1 ....... 18752-1.............Motor, 100V, 50Hz, 1/30 RPM
1 ....... 18824-1.............Motor, 23V, 50Hz, 1/30 RPM
1 ....... 18826-1.............Motor, 24V, 50Hz, 1/30 RPM
1 ....... 19659-1.............Motor, 24V, 60Hz, 1/30 RPM
1 ....... 19660-1.............Motor, 230V, 60Hz, 1/30 RPM
16..............2 ....... 13278................Screw, Sltd Fillister Hd
17..............1 ....... 15313................Label, Caution
18..............1 ....... 19210-05...........Program Wheel Assembly, 3200
20..............1 ....... 15055................Main Drive Gear
21.............17 ...... 41754................Pin, Spring, 1/16 x 5/8 Stainless
Steel, Timer
22..............1 ....... 13011 ................Cycle Actuator Arm
23..............1 ....... 13881................Bracket, Hinge Timer
24..............3 ....... 11384 ................Screw, Phil, 6-32 x 1/4 Zinc
25..............1 ....... 16336................Harness, 3230R
26..............2 ....... 40422................Nut, Wire, Tan
27..............1 ....... 15354-01...........Wire, Ground, 4"
28........................ 60320-02...........Switch Kit, 3200/9000 Timer
Auxiliary, Optional
29........................ * ........................3230 Timer Assy
30........................ 61420-06...........Program Wheel, Gear Assy,
Softener Immediate 2 Min Per
Pin
........ 61420-42...........Program Wheel, Gear Assy,
Filter Immediate 2 Min Per Pin
*Call your distributor for Part Number
ItemNo. QTY PartNo. Description
30 29
28
Fleck 2900s OC11 • 9

35
36
UPPERENVIRONMENTALPOWERHEAD
ASSEMBLY
61501-2900 Rev G
ItemNo. QTY PartNo. Description
1 ................ 1.........18697-15 ............Backplate, Hinged
2 ................ 1.....................................3200 Clock Timer Assembly
1.....................................3200 Meter Timer Assembly
3 ................ 1.........41543..................Motor, Drive, 115V, 50/60 Hz
1.........42579..................Motor, Drive, 24VAC/DC, 50/60 Hz
1.........41545..................Motor, Drive, 230V, 50/60 Hz
4 ................ 1.........60160-15 ............Drive Cam Assembly, STF, Blue,
2900
1.........60160-30*...........Drive Cam Assembly, Upow
1.........60160-31*...........Drive Cam Assembly, Upow,
Variable
5 ................ 1.........17904..................Bushing, Heyco 1/2, Heyco #2073
7 ................ 2.........10218..................Switch, Micro
8 ................ 2.........14923..................Screw, Pan Hd Mach, 4-40 X 1 MS
Steel Zinc
9 ................ 1.........10896..................Switch, MIcro
10 .............. 2.........11805..................Screw, Rd Hd, 4-40 X 5/8 TYPE 1
Steel Zinc
11............... 1.........12472..................Cam Assy, Tri-Stack, After RR
1.........12777..................Cam, Shut-Off Valve
1.........15770..................Cam Assy, Special Tri-Stack, After
Brine Fill
1.........15805..................Cam, SVO
1.........19887* ................Cam, Brine, 2750 U/F, Std
12 .............. 2.........10338..................Pin, Roll 3/32 x 7/8
13 .............. 1.........10269..................Nut, Jam, 3/4-16
14 .............. 1.........10712..................Fitting, Brine Valve
15 .............. 1.........14822..................Harness, 2900
16 .............. 2.........19691..................Plug, .750 Dia Recessed, Black
17 .............. 1.........15806..................Plug, Hole, Heyco #2693
18 .............. 1.........19801..................Plug, .190 Dia, White Heyco 0307
19 .............. 7.........19800..................Plug, .140 Dia, White Heyco 0304
20 .............. 4.........10300..................Screw, Slot Hex Wsh, 8-18 X 3/8
Type “B” RC 44-47
21 .............. 1.........18691-02 ............Nut, Conduit Fitting 1/2"
22 .............. 1.........40038-03 ............Label, Voltage, 120V, 3200ET
23 .............. 1.........17421..................Plug, 1.20 Hole Heyco #2733
24 .............. 1.........60219-02 ............Cover Assembly, Environmental,
Black w/Clear Window
25 .............. 1.........19772..................Bracket, Terminal Block
26 .............. 1.........40174..................Terminal Block, Green/Yellow
Commercial, 809-260/141
27 .............. 6.........41084..................Terminal Block, Segment, Gray
28 .............. 1.........41085..................Endplate, Terminal Block, Gray
29 .............. 2.........15250..................Label, Terminal Strip
30 .............. 2.........13296..................Screw, Hex Wsh, 6-20 6-20 x 1/2
Type 25 Steel Zinc
31 .............. 1.........40400..................Harness, Drive, Designer/
Environmental
32 .............. 1.........40175-01 ............Wire, Ground, Commercial Valves
33 .............. 1.........13547..................Strain Relief, Flat Cord Heyco #30-
1
1.........13547-01 ............Strain Relief, Euro Round Cord
1.........13547-02 ............Strain Relief, U.S. Round
34 .............. 1.........11545..................Powercord, 4’ European, Black
1.........19303..................Powercord, 8’, Australian
1.........40084-12 ............Powercord, 12’ US, Round,
120V,Sys 5,6,7&2900/3150/3900
1.........40085-12 ............Powercord, 12’ US, Round, 240V
35 ..........................60050-23 ............Drive Assy, 2750, STF, 24V 50/60
Hz, Downow Less Lower Drive
Brine Cam Switch, Item 9 & 10
..........60050-22 ............Drive Assy, 2750, STF, 220V 50/60
Hz, Downow Less Lower Drive
Brine Cam Switch, Item 9 & 10
..........60052-21 ............Upper Drive Assy, 2900, STF 120V,
Downow
..........60052-217 ..........Upper Drive Assy, 2900, STF 120V,
System 7, Downow
36 ..........................**.........................Upper Powerhead Assembly
NotShown:
1.........15216..................Meter Cable Assembly, 15.25"
1.........15879..................Cable Guide Assembly, 2900
*Upow Only
**Call your distributor for Part Number
ItemNo. QTY PartNo. Description
10 • OC11 Fleck 2900s